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Approved Components List Hydraulics for HFC-Fluids

Plants

Skövde (Sweden)

Revision Date: Jun. 01. 2017 Revision Number: Version 1.3

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_2017-06-01.docx Version 1.3 / Jun 2017 of 24

Table of Contents

1 Table of Revisions ............................................................................................................. 4

2 Service and Support .......................................................................................................... 5

3 Introduction ........................................................................................................................ 6 3.1 Scope of Document ........................................................................................................... 6 3.2 General Requirements ...................................................................................................... 6 3.3 Product Overview .............................................................................................................. 6

4 Hydraulic Components approved for fire-resistant fluids of the HFC-Group .................... 7 4.1 Pump Unit with reservoir and accessories ........................................................................ 8 4.1.1 Pumps ............................................................................................................................... 8 4.1.1.1 Constant Flow Pumps – Internal Gear Pumps .................................................................. 8 4.1.1.2 Variable Flow Pumps – Axial Piston Pumps ..................................................................... 8 4.1.2 Reservoir ........................................................................................................................... 8 4.1.3 Air breather ........................................................................................................................ 8 4.1.4 Pressure Measuring .......................................................................................................... 8 4.1.5 Filter................................................................................................................................... 9 4.1.5.1 Clogging Indicator ............................................................................................................. 9 4.1.5.2 In Line Filter for Return Line .............................................................................................. 9 4.1.5.2.1 Filter bowl dismantled downwards: Nominal pressure 250 bar ...................................................... 9 4.1.5.2.2 Filter bowl dismantled upwards: Nominal pressure 100 bar ........................................................ 10 4.1.5.2.3 Filter bowl dismantled upwards: Nominal pressure 250 bar ........................................................ 10 4.1.5.3 In Line Filter for Offline Circuit ......................................................................................... 10 4.1.5.3.1 Filter bowl dismantled downwards: Nominal pressure 250 bar .................................................... 10 4.1.5.3.2 Filter bowl dismantled upwards: Nominal pressure 100 bar ........................................................ 10 4.1.5.3.3 Filter bowl dismantled upwards: Nominal pressure 250 bar ........................................................ 10 4.1.5.4 Inline Filter for Pump Line ............................................................................................... 11 4.1.5.4.1 Intermediate Pressure 250 bar .................................................................................................... 11 4.1.5.4.2 High Pressure 400 bar ................................................................................................................. 11 4.1.5.5 Filter Elements ................................................................................................................ 12 4.1.5.5.1 Max. Collaps Pressure 30 bar ..................................................................................................... 12 4.1.5.5.2 Max. Collaps Pressure 330 bar ................................................................................................... 12 4.1.6 HFC-Water-Heat Exchanger ........................................................................................... 13 4.1.7 Temperature Sensor ....................................................................................................... 13 4.1.8 Accumulators and Accessories ....................................................................................... 13 4.1.8.1 Bladder Accumulators ..................................................................................................... 13 4.1.8.2 Accumulator Isolating Blocks (manual unloading) .......................................................... 13 4.1.8.3 Isolator Valve with Pressure Measuring .......................................................................... 13 4.2 Control Components ....................................................................................................... 14 4.2.1 Directional Control Valves (DC24V; K4, m. LED; concealed manual override) .............. 14 4.2.1.1 Spool Valves – direct operated ....................................................................................... 14 4.2.1.1.1 Size 6 (smoothly switching) ......................................................................................................... 14 4.2.1.1.2 Size 10 ........................................................................................................................................ 14 4.2.1.2 Spool Valves – pilot operated ......................................................................................... 15 4.2.1.2.1 Size 16 (pmax 280 bar) ................................................................................................................. 15 4.2.1.2.2 Size 25 and 32............................................................................................................................. 15 4.2.1.3 Poppet Valves (350 bar, leakage free)............................................................................ 15 4.2.2 2-Way-Cartridge Valves .................................................................................................. 16 4.2.2.1 Cartridge .......................................................................................................................... 16 4.2.2.2 Control Cover .................................................................................................................. 16



4.2.3 Isolator Valves ................................................................................................................. 17 4.2.3.1 Check Valves .................................................................................................................. 17 4.2.3.1.1 For Threaded Connection ............................................................................................................ 17 4.2.3.1.2 Cartridge ...................................................................................................................................... 17 4.2.3.1.3 Sandwich Plate ............................................................................................................................ 17 4.2.3.2 Check Valves – Hydraulically Pilot Operated .................................................................. 18 4.2.3.2.1 For Threaded Connection ............................................................................................................ 18 4.2.3.2.2 Subplate Mounted ....................................................................................................................... 18 4.2.3.2.3 Sandwich Plate ............................................................................................................................ 18 4.2.4 Pressure Valves .............................................................................................................. 19 4.2.4.1 Preassure Relief Valves .................................................................................................. 19 4.2.4.1.1 Direct Operated ........................................................................................................................... 19 4.2.4.1.2 Pilot Operated - Subplate Mounted ............................................................................................ 20 4.2.4.2 Pressure Reducing Valves .............................................................................................. 21 4.2.4.2.1 Direct Operated ........................................................................................................................... 21 4.2.4.2.2 Pilot Operated.............................................................................................................................. 22 4.2.5 Flow Control Valves ........................................................................................................ 23 4.2.5.1 Throttle Valves ................................................................................................................ 23 4.2.5.2 Throttle-Check-Valves ..................................................................................................... 23 4.2.5.2.1 For Threaded Connection ............................................................................................................ 23 4.2.5.2.2 Sandwich Plate ............................................................................................................................ 23 4.2.5.3 Flow Control Valves (Pressure Compensated) ............................................................... 24 4.2.5.3.1 Subplate Mounted ....................................................................................................................... 24 4.2.5.3.2 Cartridge Valves .......................................................................................................................... 24 4.3 Proportional and Servo Valves ........................................................................................ 24 4.4 Cylinders ......................................................................................................................... 24 4.4.1 Tie Rod Cylinders ............................................................................................................ 24 4.5 Accessories ..................................................................................................................... 24



1 Table of Revisions

Vers. No.

Revision Date Revision Paragraph

affected Revised by

1.0 2010-04-01 Original All J E Gebauer

1.1 2014-02-01

Update contacts Update order codes / part numbers New serie of internal gear pumps New serie of clogging indicator and filter New serie of accumulator isolating block New serie of directional valves New serie of tie rod cylinders

2 4.1.7 4.1.1.1 4.1.5 4.1.7.2 4.2.1.1.2 4.4.1

J E Gebauer

1.2 2016-01-01

Update contacts Editoriell changes Update part numbers Update Heat exchanger design Proportional & servo valves deleted

2 3 4.1.1.1 4.1.6 4.3

A. Karlsson J E Gebauer

1.2.1 2016-08-01 Editoriell changes New series of Accumulators

4.1.8 4.1.8 J E Gebauer

1.3 2017-06-01

New contact for VOLVO added Update model code Update model code & part number New series of tie rod cylinder

2. 4.1.4 4.2.3.1.1 4.4.1

J E Gebauer



2 Service and Support

Contact at Bosch Rexroth Headquarter:

Bosch Rexroth AG Mr. Johannes E. Gebauer Global Account Management Technology Support for Hydraulics Zum Eisengießer 1 97816 Lohr Tel. +49 (0) 93 52 / 18 – 10 71 Fax +49 (0) 711 / 811 - 5171021 E-mail: [email protected]

Contact at Bosch Rexroth Hydraulics in Gothenburg:

Bosch Rexroth AB Mr. Fredrik Brandin Drakegatan 6 412 50 Göteborg Tel. +46 (0) 31 / 893475 E-mail: [email protected]

24/7 Hotline of Bosch Rexroth AG

+49 (0) 93 52 / 40 50 60

Contact at VOLVO

Mr. Henrik Winge Mr. Anders Karlsson Tel. +46 (0) 72 86 23 722 Tel. +46 (0) 73 558 83 10 E-mail: [email protected] E-mail: [email protected]

mailto:[email protected]






3 Introduction

3.1 Scope of Document This document provides a list of Bosch Rexroth Hydraulic Products and Systems to be used for the hydraulic equipment in machines for VOLVO using HFC fluids. The use of components not listed in the Program Book requires a deviation from VOLVO commodity area: A deviation is not requested for non active components as: Steel parts, assembly accessories, orifices and card holders for amplifier cards.

3.2 General Requirements All standards referenced in ISO 4413 as well as in ISO 1219 shall be adhered to. Supplier shall design and built all machinery and equipment to comply with current industry international accepted standards. Where buyer requirements and/or governmental laws and regulations, conflict with one another the hydraulic system design shall adhere to the strictest of these requirements. The listed components and systems represent core items of hydraulic equipment for machines and equipment in the VOLVO plants. Design of hydraulic power supply and control shall meet the requirements of energy saving as well as maintainability and reliability. The recommended use of frequency controlled pump drives requires detailed check of dimensions e.g. pipes & hoses, reservoir, oil filters, air breather etc.

3.3 Product Overview The Bosch Rexroth components which are recommended are listed on the following pages. For additional informations on these components and systems please use the link in the column “Data Sheet” or see the Web sites listed below. http://www.boschrexroth.com http://www.boschrexroth.com/corporate/en/index.jsp http://www.boschrexroth.se/country_units/europe/sweden/sv/index.jsp http://www.boschrexroth.com/country_units/europe/germany/de/index.jsp

http://www.boschrexroth.com/

http://www.boschrexroth.com/corporate/en/index.jsp

http://www.boschrexroth.se/country_units/europe/sweden/sv/index.jsp

http://www.boschrexroth.com/country_units/europe/germany/de/index.jsp



4 Hydraulic Components approved for fire-resistant fluids of the HFC-Group

Recommendations for the use of HFC-fluids The features of hydraulic fluids of the group HFC (water glycol) to DIN EN ISO 12922 and VDMA 24317 are different in comparison to mineral oil. Design of hydraulic units have to take care of these specials. • The ideal operating temperature is +40°C.

This has to be considered for the heat balance. Operating temperatures higher than 60°C are forbidden.

• The maximum operation pressure is 210 bar.

• The density of HFC fluids is around 20 % higher than mineral oil. Suction pipes have to be

dimensioned larger (next size). • Degasification of water glycol is much worse. This must be considered when designing the unit to

avoid cavitation and erosion.

• Monitoring of the fluid to meet the manufacturer´s specification is required for a proper operating of the unit.

• Because the fluid doesn’t release contaminants easily a continuous checking for solid and liquid

contamination of the HFC fluid is very important. Contamination with other fluids (even with another HFC fluid) has to be avoided.

• Devices and pipes of the hydraulic power unit must not drain when machine stops and air pockets

must be eliminated. Long down times need to be avoided.

• Following metallic substances must not be used: Zinc, aluminium, cadmium, magnesium • The following materials and seals shall not be used:

FKM-Seals and substances based on polyurethane PU (Vulkollan or Hydrofit), polyamide (PA), asbestos und leather.



4.1 Pump Unit with reservoir and accessories

4.1.1 Pumps 4.1.1.1 Constant Flow Pumps – Internal Gear Pumps

Model Code Techn. Data Part Number Data sheet

PGH4-3X/020RE11WE4 175bar; 28,9l/min at n=1450 (max) R901 330 079

RE 10 227

PGH4-3X/032RE11WE4 175bar;46,9l/min at n=1450 (max) R901 416 754 PGH5-3X/063RE11WE4 175bar; 92,8l/min at n=1450 (max) On request PGH5-3X/100RE11WE4 175bar; 143,8l/min at n=1450 (max) R901 423 214 PGH5-3X/125RE11WE4 175bar; 179,8l/min at n=1450 (max) R901 310 644 PGH5-3X/200RE07WE4 100bar; 287,7l/min at n=1450 (max) R901371 526 PGH5-3X/250RE07WE4 70bar; 359,6l/min at n=1450 (max) On request

4.1.1.2 Variable Flow Pumps – Axial Piston Pumps

min. presuure at suction side: > 1 bar absolut


AE-A10VSO18DFR1/31R-PPA12N00 280bar; 27l/min at n=1450 R910 939 599

RE 92 711

AE-A10VSO28DFR1/31R-PPA12N00 280bar; 42l/min at n=1450 R910 914 036 AE-A10VSO45DFR1/31R-PPA12N00 280bar; 68l/min at n=1450 R910 916 405 AE-A10VSO71DFR1/31R-PPA12N00 280bar; 107l/min at n=1450 R910 948 634 AE-A10VSO100DFR1/31R-PPA12N00 280bar; 150l/min at n=1450 R910 929 637 AE-A10VSO140DFR1/31R-PPA12N00 280bar; 150l/min at n=1450 max. On request AE-A10VSO28DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX AE-A10VSO45DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX AE-A10VSO71DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX AE-A10VSO100DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX AE-A10VSO140DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX

4.1.2 Reservoir - 100 up to 1000 L (DIN-24339, Form BN, Cover form A) - made of stainless steel – Design according to AB10217

For filling use: MD-019-2-WR033-01-1 with dust cap MD-019-5-01-1 (stainless steel)

4.1.3 Air breather


Luftfilter PI0125 SM-L/UM-OS Befestigung 6 x M5, LK-Ø 73 mm R901 064 797 see Mahle

4.1.4 Pressure Measuring


ABZRD-01/10-100A-NBR-BAR/MPA Pressure control unit with gauge R901 064 994 AB42-15 ABZRD-01/10-200S-NBR-BAR/MPA Pressure control unit with gauge R900 827 581

http://www.boschrexroth.com/Rexroth-IHD/Home.cfm?Page=RDSearch&Filter=re10227,&DirectDisplay=1

http://www.boschrexroth.com/Rexroth-IHD/Home.cfm?Page=RDSearch&Filter=re92711&DirectDisplay=1

http://www.boschrexroth.com/Rexroth-IHD/Home.cfm?Page=RDSearch&Filter=rd51413&DirectDisplay=1



4.1.5 Filter All filter acc to DIN 24550. For correct use and design of filter circuit (see below) a lifetime of 6 month respectively 3000 operating hours is guaranted.

4.1.5.1 Clogging Indicator - Electrical switching element - 3 LED: green: pressure difference <75% yellow: pressure difference > 75% red: pressure difference = 100%


WE-2SPSU-M12X1 Clogging indicator, M12x1, 75%, 100% R928 028 411 RE 51 450

4.1.5.2 In Line Filter for Return Line - Single filter with Bypass (openening pressure 3,5 bar) - Optical clogging indicator with swichting pressure 2,2 bar

4.1.5.2.1 Filter bowl dismantled downwards: Nominal pressure 250 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

245LEN0100-H10XLA00-V2,2-M-R3 32 L/min 17 / 14 / 10 R928 053 783

RE 51 421

245LEN0160-H10XLA00-V2,2- M-R6 68 L/min 17 / 14 / 10 R928 053 563 245LEN0250-H10XLA00-V2,2- M-R6 96 L/min 17 / 14 / 10 R928 053 786 245LEN0100-H3XLA00-V2,2- M-R3 16 L/min 13 / 10 / 8 R928 053 784 245LEN0160-H3XLA00-V2,2- M-R6 36 L/min 13 / 10 / 8 R928 053 785 245LEN0250-H3XLA00-V2,2- M-R6 56 L/min 13 / 10 / 8 R928 053 787

http://lo-esp-www.de.bosch.com/services/search_part/_mat_detail.cgi.de?matnr=R928028411





4.1.5.2.2 Filter bowl dismantled upwards: Nominal pressure 100 bar



100 FLEN 0250 H10XL-A00-07V2.2-S0M00 96 L/min 17 / 14 / 10 R928 053 778

RE 51 402

100 FLEN 0400 H10XL-A00-07V2.2-S0M00 108 L/min 17 / 14 / 10 R928 053 780 100 FLEN 0630 H10XL-A00-07V2.2-S0M00 414 L/min 17 / 14 / 10 R928 040 618 100 FLEN 1000 H10XL-A00-07V2.2-D0M00 464 L/min 17 / 14 / 10 R928 053 792 100 FLEN 0250 H3XL-A00-07V2.2-S0M00 56 L/min 13 / 10 / 8 R928 053 779 100 FLEN 0400 H3XL-A00-07V2.2-S0M00 68 L/min 13 / 10 / 8 R928 053 781 100 FLEN 0630 H3XL-A00-07V2.2-S0M00 184 L/min 13 / 10 / 8 R928 052 318 100 FLEN 1000 H3XL-A00-07V2.2-D0M00 207 L/min 13 / 10 / 8 R928 053 793




445LEN0400-H10XLA00-V2,2-M-R6-V3-9 108 L/min 17 / 14 / 10 R828 053 794 RE 51 423 445LEN0400-H3XLA00-V2,2-M-R6-V3-9 68 L/min 13 / 10 / 8 R928 053 795

4.1.5.3 In Line Filter for Offline Circuit

- Single filter with Bypass (openening pressure 3,5 bar) - Optical clogging indicator with swichting pressure 2,2 bar

4.1.5.3.1 Filter bowl dismantled downwards: Nominal pressure 250 bar



245LEN0100-H3XLA00-V2,2-M-R3 20 L/min 13 / 10 / 8 R928 053 784 RE 51 421 245LEN0160-H3XLA00-V2,2-M-R6 45 L/min 13 / 10 / 8 R928 053 785

245LEN0250-H3XLA00-V2,2-M-R6 70 L/min 13 / 10 / 8 R928 053 787




100 FLEN 0250 H3XL-A00-07V2.2-S0M00 70 L/min 13 / 10 / 8 R928 053 779

RE 51 402 100 FLEN 0400 H3XL-A00-07V2.2-S0M00 85 L/min 13 / 10 / 8 R928 053 781 100 FLEN 0630 H3XL-A00-07V2.2-S0M00 231 L/min 13 / 10 / 8 R928 052 318 100 FLEN 1000 H3XL-A00-07V2.2-D0M00 259 L/min 13 / 10 / 8 R928 053 793




445LEN0400-H3XLA00-V2,2-M-R6-V3-9 85 L/min ISO 13/10/8 R928 053 795 RE 51 423








4.1.5.4 Inline Filter for Pump Line - Single filter without Bypass - Optical clogging indicator with switching pressure 5 bar

4.1.5.4.1 Intermediate Pressure 250 bar

4.1.5.4.1.1 Filter bowl dismantled downwards

Model Code max. flow start-Δp≤ 1 bar


245LEN0100-H10XLB00-V5.0-M-R3 44 L/min 17 / 14 / 10 R928 030 674

RE 51 421

245LEN0160-H10XLB00-V5.0-M-R6 100 L/min 17 / 14 / 10 R928 030 549 245LEN0250-H10XLB00-V5.0-M-R6 144 L/min 17 / 14 / 10 R928 030 550 245LEN0100-H3XLB00-V5.0-M-R3 28 L/min 13 / 10 / 8 R928 030 162 245LEN0160-H3XLB00-V5.0-M-R6 56 L/min 13 / 10 / 8 R928 030 037 245LEN0250-H3XLB00-V5.0-M-R6 96 L/min 13 / 10 / 8 R928 030 038

4.1.5.4.1.2 Filter bowl dismantled upwards - clogging indicator side-fed - Drain port in WO-flange area

Model Code max. flow

start-Δp≤ 1 bar Cleanliness acc. to

ISO 4406 Part Number Data sheet 445LEN0630-H3XLB00-V5,0-M-R8-V3-9 176 L/min 17 / 14 / 10 R928 051 524

RE 51 423 445LEN0400-H3XLB00-V5,0-M-R6-V3-9 144 L/min 13 / 10 / 8 R928 051 523

4.1.5.4.2 High Pressure 400 bar

4.1.5.4.2.1 Filter bowl dismantled downwards

Model Code max. flow start-Δp≤ 1 bar


445LEN0100-H10XLB00-V5,0-M-R3 44 L/min 17 / 14 / 10 R928 043 916

RE 51 423

445LEN0160-H10XLB00-V5,0-M-R6 100 L/min 17 / 14 / 10 R928 043 839 445LEN0250-H10XLB00-V5,0-M-R6 144 L/min 17 / 14 / 10 R928 043 840 445LEN0100-H3XLB00-V5,0-M-R3 24 L/min 13 / 10 / 8 R928 043 308 445LEN0160-H3XLB00-V5,0-M-R6 64 L/min 13 / 10 / 8 R928 043 231 445LEN0250-H3XLB00-V5,0-M-R6 96 L/min 13 / 10 / 8 R928 043 232

4.1.5.4.2.2 Filter bowl dismantled upwards - clogging indicator side-fed - Drain port in WO-flange area

Model Code max. flow

start-Δp≤ 1 bar Cleanliness acc. to

ISO 4406 Part Number Data sheet 445LEN0400-H10XLB00-V5,0-M-R6-V3-9 176 L/min 17 / 14 / 10 R928 053 797

RE 51 423 445LEN0630-H10XLB00-V5,0-M-R8-V3-9 252 L/min 17 / 14 / 10 R928 053 796 O t 445LEN0400-H3XLB00-V5,0-M-R6-V3-9 144 L/min 13 / 10 / 8 R928 051 523 445LEN0630-H3XLB00-V5,0-M-R8-V3-9 192 L/min 13 / 10 / 8 R928 051 524







4.1.5.5 Filter Elements - For all pressure levels

4.1.5.5.1 Max. Collaps Pressure 30 bar

Model Code Cleanliness acc. to ISO 4406 Part Number Data sheet

1.0160 H10XL-A00-0-M ISO 17/14/10 R928 005 891

RE 51 420

1.0250 H10XL-A00-0-M ISO 17/14/10 R928 005 927 1.0400 H10XL-A00-0-M ISO 17/14/10 R928 005 963 1.0630 H10XL-A00-0-M ISO 17/14/10 R928 005 999 1.1000 H10XL-A00-0-M ISO 17/14/10 R928 006 035 2.0100 H10XL-A00-0-M ISO 17/14/10 R928 006 755 2.0160 H10XL-A00-0-M ISO 17/14/10 R928 006 809 2.0250 H10XL-A00-0-M ISO 17/14/10 R928 006 863 2.0400 H10XL-A00-0-M ISO 17/14/10 R928 006 917 2.0630 H10XL-A00-0-M ISO 17/14/10 R928 006 971 1.0160 H3XL-A00-0-M ISO 13/10/8 R928 005 889 1.0250 H3XL-A00-0-M ISO 13/10/8 R928 005 925 1.0400 H3XL-A00-0-M ISO 13/10/8 R928 005 961 1.0630 H3XL-A00-0-M ISO 13/10/8 R928 005 997 1.1000 H3XL-A00-0-M ISO 13/10/8 R928 006 033 2.0100 H3XL-A00-0-M ISO 13/10/8 R928 006 753 2.0160 H3XL-A00-0-M ISO 13/10/8 R928 006 807 2.0250 H3XL-A00-0-M ISO 13/10/8 R928 006 861 2.0400 H3XL-A00-0-M ISO 13/10/8 R928 006 915 2.0630 H3XL-A00-0-M ISO 13/10/8 R928 006 969

4.1.5.5.2 Max. Collaps Pressure 330 bar

Model Code Cleanliness acc. to ISO 4406 Part Number Data sheet

2.0100 H10XL-B00-0-M ISO 17/14/10 R928 006 764

RE 51 420

2.0160 H10XL-B00-0-M ISO 17/14/10 R928 006 818 2.0250 H10XL-B00-0-M ISO 17/14/10 R928 006 872 2.0400 H10XL-B00-0-M ISO 17/14/10 R928 006 926 2.0630 H10XL-B00-0-M ISO 17/14/10 R928 006 980 2.0100 H3XL-B00-0-M ISO 13/10/8 R928 006 762 2.0160 H3XL-B00-0-M ISO 13/10/8 R928 006 816 2.0250 H3XL-B00-0-M ISO 13/10/8 R928 006 870 2.0400 H3XL-B00-0-M ISO 13/10/8 R928 006 924 2.0630 H3XL-B00-0-M ISO 13/10/8 R928 006 978





4.1.6 HFC-Water-Heat Exchanger Requested design of heat exchanger to prevent mixing of the media: Double walled

4.1.7 Temperature Sensor


Thermostat TT3050*E35030+TR7432 2x N.O./N.C. programmable R901 278 209 Fa. IFM

4.1.8 Accumulators and Accessories 4.1.8.1 Bladder Accumulators


HAB1-350-6X/0G05G-2N111-BA- 1 Liter R901 435 300

RE 50 171

HAB2,5-350-6X/0G07G-2N111-CE- 2,5 Liter R901 435 301 HAB4-350-6X/0G07G-2N111-CE- 4 Liter R901 435 302 HAB6-350-6X/0G07G-2N111-CE- 6 Liter R901 435 303 HAB10-330-6X/0G09G-2N111-CE- 10 Liter R901 435 304 HAB20-330-6X/0G09G-2N111-CE- 20 Liter R901 435 305 HAB32-330-6X/0G09G-2N111-CE- 32 Liter R901 435 307

4.1.8.2 Accumulator Isolating Blocks (manual unloading) without pressure relief valve (see extra table below)


ABZSS08M-3X/…E S105 W G ¾ On request RE 50 131 ABZSS08M-3X/…E S107 W G1 ¼ On request

ABZSS08M-3X/…E S109 W G2 On request

4.1.8.3 Isolator Valve with Pressure Measuring


Absperrventil AB42-02/AMR-PA For safety block up to 400 bar; G1/2 R900 015 297 AB 42-02

http://www.boschrexroth.com/various/utilities/mediadirectory/index.jsp?publication=NET&pagesize=50&search_action=submit?&search_query=50171




4.2 Control Components 4.2.1 Directional Control Valves (DC24V; K4, m. LED; concealed manual override) 4.2.1.1 Spool Valves – direct operated

4.2.1.1.1 Size 6 (smoothly switching)


4WE6D73-6X/EG24N9K4/A12

R900 546 257

RE 23 183

4WE6D73-6X/OFEG24N9K4/A12

R900 567 066

4WE6E73-6X/EG24N9K4/A12

R900 5637 095

4WE6G73-6X/EG24N9K4/A12

R900 572 783

4WE6H73-6X/EG24N9K4/A12

R900 906 660

4WE6J73-6X/EG24N9K4/A12

R900 567 997

4WE6L73-6X/EG24N9K4/A12

R900 940 924

4WE6U73-6X/EG24N9K4/A12

R900 977 181

4WE6W73-6X/EG24N9K4/A12

R900 567 269

4.2.1.1.2 Size 10


3WE10A5X/OFEG24N9K4/MH

On Request

RE 23 340

4WE10D5X/EG24N9K4/MH

R901 321 520

4WE10E5X/EG24N9K4/MH

R901 625 487

4WE10J5X/EG24N9K4/MH

R901 325488





4.2.1.2 Spool Valves – pilot operated

4.2.1.2.1 Size 16 (pmax 280 bar)


4WEH16D7X/6EG24N9ETK4/B10

R900 924 874

RE 24 751

4WEH16E7X/6EG24N9ETK4/B10

R900 923 971

4WEH16W7X/6EG24N9ETK4/B10

R901 045 630

4WEH16Y7X/6EG24N9ETK4/B10

R900 248 848

4.2.1.2.2 Size 25 and 32


H-4WEH25E6X/6EG24N9ETK4/B10D3

R900 952 126

RE 24 751 H-4WEH25W6X/6EG24N9ETK4/B10D3

R900 929 750

4WEH32E6X/6EG24N9ES2K4/B10

R900 701 440

4.2.1.3 Poppet Valves (350 bar, leakage free)


M-3SEW6C3X/420MG24N9K4

R900 566 273

RE 22 058 M-4SEW6D3X/420MG24N9K4

R900 566 293

M-3SEW6U3X/420MG24N9K4

R900 566 283

M-3SEW10C1X/420MG24N9K4

R900 075 565

RE 22 075

M-3SEW10U1X/420MG24N9K4

R900 075 563







4.2.2 2-Way-Cartridge Valves 4.2.2.1 Cartridge


LC16A..E7X/… Without damping nose XXXX XXX XXX

RE 21 010

LC16A..D7X/… With damping nose XXXX XXX XXX LC25A..E7X/… Without damping nose XXXX XXX XXX LC25A..D7X/… With damping nose XXXX XXX XXX LC32A..E7X/… Without damping nose XXXX XXX XXX LC32A..D7X/… With damping nose XXXX XXX XXX LC40A..E7X/… Without damping nose XXXX XXX XXX LC40A..D7X/… With damping nose XXXX XXX XXX LC50A..E7X/… Without damping nose XXXX XXX XXX LC50A..D7X/… With damping nose XXXX XXX XXX LC63A..E7X/… Without damping nose XXXX XXX XXX LC63A..D7X/… With damping nose XXXX XXX XXX LC80A..E6X/… Without damping nose XXXX XXX XXX LC80A..D6X/… With damping nose XXXX XXX XXX LC100A..E6X/… Without damping nose XXXX XXX XXX LC100A..D6X/… With damping nose XXXX XXX XXX LC125A..E2X/… Without damping nose XXXX XXX XXX LC125A..D2X/… With damping nose XXXX XXX XXX

4.2.2.2 Control Cover


LFA16D7X/… Standard Cover XXXX XXX XXX

RE 21 010

LFA16GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX LFA16H2-7X/… With stroke limiter XXXX XXX XXX LFA16WEA-7X/… For directional pilot valve XXXX XXX XXX LFA16WEB-7X/… For directional pilot valve XXXX XXX XXX LFA25D7X/… Standard Cover XXXX XXX XXX LFA25G7X/… With shuttle valve XXXX XXX XXX LFA25GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX LFA25H2-7X/… With stroke limiter XXXX XXX XXX LFA25KWA-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX LFA25WEA-7X/… For directional pilot valve XXXX XXX XXX LFA25WEMA-7X/… For der. pilot valve; with extra ort XXXX XXX XXX LFA32D7X/… Standard Cover XXXX XXX XXX LFA32D19-7X/… für leckölfreie Kolbenabdichtung XXXX XXX XXX LFA32EWMA-7X/CA40DQMG24 With limit switch R900 619 603 LFA32GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX LFA32H3-7X/… With stroke limiter XXXX XXX XXX LFA32WEA-7X/… For directional pilot valve XXXX XXX XXX LFA32WEMA-7X/… For der. pilot valve; with extra ort XXXX XXX XXX LFA40D7X/… Standard Cover XXXX XXX XXX LFA40H2-7X/… With stroke limiter XXXX XXX XXX LFA50GWA-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX LFA50H2-7X/… With stroke limiter XXXX XXX XXX LFA50WEB-7X/… For directional pilot valve XXXX XXX XXX LFA63D-7X/… Standard Cover XXXX XXX XXX LFA80D-7X/… Standard Cover XXXX XXX XXX LFA100D-6X/… Standard Cover XXXX XXX XXX LFA100WEA-6X/… For directional pilot valve XXXX XXX XXX LFA125D-2X/… Standard Cover XXXX XXX XXX





4.2.3 Isolator Valves 4.2.3.1 Check Valves

4.2.3.1.1 For Threaded Connection


S 6 A05-1X/450J3 up to 420bar; up to 18 l/min; 1 bar spring R901 454 046

20 378

S 8 A05-1X/450J3 up to 420bar; up to 36 l/min; 1 bar spring R901 454 052 S 10 A05-1X/450J3 up to 420bar; up to 60 l/min; 1 bar spring R901 424 189 S 15 A00-1X/450J3 up to 420bar; up to 150 l/min; without spring R901 454 063 S 15 A05-1X/450J3 up to 420bar; up to 150 l/min; 1 bar spring R901 454 065 S 15 A50-1X/450J3 up to 420bar; up to 150 l/min; 5 bar spring R901 454 069 S 15 A30-1X/450J3 up to 420bar; Up to 150l/min; 3bar-Spring R901 454 067 S 20 A05-1X/450J3 up to 420bar; up to 180 l/min; 1 bar spring R901 424 190 S 20 A50-1X/450J3 up to 420bar; up to 180 l/min; 5 bar spring R901 454 076 S 25 A05-1X/420J3 up to 420bar; up to 350 l/min; 1 bar spring R901 454 079 S 30 A05-1X/420J3 up to 420bar; up to 450 l/min; 1 bar spring R901 454 090 S 30 A50-1X/420J3 up to 420bar; up to 450 l/min; 5 bar spring R901 454 094 S52F2-1X/ Up to 315bar; Up to 1200l/min; 5bar-Spring R900 446 709 RE 20 392

4.2.3.1.2 Cartridge


M-SR08 KE05-1X/ Up to 315bar; Up to 35l/min; 0,5bar-Spring R900 346 083

RE 20 380

M-SR10 KE05-1X/ Up to 315bar; Up to 50l/min; 0,5bar-Spring R900 344 549 M-SR20 KE05-1X/ bis 315bar; Up to 200l/min; 0,5bar-Spring R900 340 979 M-SR25 KE05-1X/ Up to 315bar; Up to 300l/min; 0,5bar-Spring R900 344 778 M-SR25 KE50-1X/SO11 Up to 315bar; Up to 300l/min; 5bar-Spring R900 926 052 M-SR30 KE05-1X/ Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 344 919 M-SR30 KE30-1X/ Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 345 961 M-SR30 KE50-1X/SO11 Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 923 676 M-SR52 KE05-1X/ Up to 315bar; Up to 1200l/min; 0,5bar-Spring R900 306 740 RE 20 395

4.2.3.1.3 Sandwich Plate 4.2.3.1.3.1 Size 6


Z1S6P15-4X/M Up to 315bar; Up to 40l/min; RV in P; Spring 0,5bar: R901 219 725

RE 21 534 Z1S6T15-4X/M Up to 315bar; Up to 40l/min; RV in T;

Spring 0,5bar: ---

4.2.3.1.3.2 Size 10


Z1S10P1-3X/ Up to 315bar; Up to 100l/min; RV in P; Spring 0,5bar: ---

RE 21 536 Z1S10T1-3X/ Up to 315bar; Up to 100l/min; RV in T;

Spring 0,5bar: ---

4.2.3.1.3.3 Size 16


Z1S16P1-1X/ R900 550 413 RE 48 054 Z1S16T1-1X/ ---

4.2.3.1.3.4 Size 22


Z1S22P1-1X/ R900 523 050 RE 48 056 Z1S22T1-1X/ R900 926 565

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4.2.3.2 Check Valves – Hydraulically Pilot Operated



SL10GA1-4X/ Up to 315bar; Up to 150l/min; with pre-opening and leakage port R900 483 370

RE 21 468

SL10GB1-4X/100 Up to 315bar; Up to 150l/min; without preopening and leakage port R900 451 135



SV10GA1-4X/ Up to 315bar; Up to 150l/min; with pre-opening R900 483 368

SV20GA1-4X/ Up to 315bar; Up to 350l/min; with pre-opening R900 587 550

4.2.3.2.2 Subplate Mounted


SV30PA1-4X/ Up to 315bar; Up to 350l/min; with pre-opening R900 587 558 RE 21 468

4.2.3.2.3 Sandwich Plate


Z2S6-1-6X/ Up to 315bar; Up to 40l/min; Check valve in A and B; Spring 1,5 bar:

R900 347 495 RE 21 548

Z2S10-1-3X/ Up to 315bar; Up to 100l/min; Check valve in A and B; Spring 1,5 bar:

R900 407 394 RE 21 553

Z2S16-1-5X/ Up to 315bar; Up to 300l/min; Check valve in A and B; Spring 3 bar:

R900 407 394 RE 21 558

Z2S22-1-5X/ Up to 315bar; Up to 450l/min; Check valve in A and B; Spring 3 bar:

R900 407 394 RE 21 564









4.2.4 Pressure Valves 4.2.4.1 Preassure Relief Valves

4.2.4.1.1 Direct Operated

4.2.4.1.1.1 Subplate Mounted Size 6


DBDS6P1X/50 Up to 50bar; Up to 50l/min R900423 732

RE 25 402 DBDS6P1X/100 Up to 100bar; Up to 50l/min R900 423 728 DBDS6P1X/200 Up to 200bar; Up to 50l/min R900 423 729 DBDS6P1X/315 Up to 315bar; Up to 50l/min R900 423 730

Size 10


DBDS10P1X/50 Up to 50bar; Up to 120l/min R900 425 661


Size 20


DBDS20P1X/50 Up to 50bar; Up to 250l/min R900 424 272


4.2.4.1.1.2 Cartridge Valves Size 6


DBDS6K1X/50 Up to 50bar; Up to 50l/min; R900 423 727

RE 25 402 DBDS6K1X/100 Up to 100bar; Up to 50l/min; R900 423 723 DBDS6K1X/200 Up to 200bar; Up to 50l/min; R900 423 724 DBDS6K1X/315 Up to 315bar; Up to 50l/min; R900 423 725

Size 10




Size 20












4.2.4.1.1.3 For Threaded Connection Size 6


DBDS6G1X/50 Up to 50bar; Up to 50l/min; R900 423 722

RE 25 402 DBDS6G1X/100 Up to 100bar; Up to 50l/min; R900 423 717 DBDS6G1X/200 Up to 200bar; Up to 50l/min; R900 423 719 DBDS6G1X/315 Up to 315bar; Up to 50l/min; R900 423 720

Size 10




Size 20




4.2.4.1.1.4 Sandwich Plate Size 6


HSZ06A100-3X/S025M00 Pressure relief active P->T R900 936 130 RE 48 050 ZDBT-XA2-1X/160 Pressure relief active A->T 0811 104 120

RE 25 724 ZDBT-XP2-1X/160 Pressure relief active P->T 0811 104 112 ZDBT-XP2-1X/315 Pressure relief active P->T 0811 104 113

Size 10


HSZ10A100-3X/M00 Pressure relief active P->T R900 526 220 RE 48 052

4.2.4.1.2 Pilot Operated - Subplate Mounted Size 20


DB20-2-5X/200XY Up to 200bar; Up to 500l/min; R900 500 218 RE 25 802 DB20-2-5X/50 Up to 50bar; Up to 500l/min; R900 597 212 Size 30


DB30-2N5X/200E Up to 200bar; Up to 650l/min; R900 769 503 RE 25 802 DB30-2N5X/210E Up to 210bar; Up to 650l/min; R900 769 505 4.2.4.1.2.1 Cartridge Valves Size 10


DB10K2-4X/50Y Up to 50bar; Up to 100l/min; R900 408 654 RE 25 731 DB10K2-4X/100Y Up to 100bar; Up to 100l/min; R900 430 681

DB10K2-4X/200Y Up to 200bar; Up to 100l/min; R900 481 084












4.2.4.1.2.2 2-Way-Cartridge Valves Cartridge


LC16DB20E7X/ R900 912 531

RE 21 050

LC16DB40E7X/ R900 912 532 LC25DB40D7X/ R900 912 555 LC32DB20D7X/ R900 912 556 LC32DB20E7X/ R900 912 543 LC32DB40E7X/ R900 910 773 LC32DB40E7X/004 Leakage free R900 919 236 LC32DB50E7X/ R900 947 666 LC402DB20D7X/ R900 928 821 LC40DB20E7X/ R900 938 012 LC40DB40E7X/ R900 927 969 LC40DB40E7X/-104 Leakage free R900 947 917

Control Cover


LFA16DB2-7X/… Pressure relief XXXX XXX XXX

RE 21 050

LFA16DBWD1-7X/… Switchable pressure relief XXXX XXX XXX LFA32DAWB2-7X/… Switchable pressure relief XXXX XXX XXX LFA32DB2-7X/… Pressure relief XXXX XXX XXX LFA32DBE-7X/… Proportional pressure relief XXXX XXX XXX LFA32DBEM-7X/… Proportional pressure relief XXXX XXX XXX LFA32DBW-7X/… Switchable pressure relief XXXX XXX XXX LFA32DR2-7X/… Pressure reducing XXXX XXX XXX LFA40DB2-7X/… Pressure reducing XXXX XXX XXX LFA40DBW2-7X/… Switchable pressure relief XXXX XXX XXX LFA40DR2-7X/… Pressure reducing XXXX XXX XXX

4.2.4.2 Pressure Reducing Valves

4.2.4.2.1 Direct Operated

4.2.4.2.1.1 Subplate Mounted

Size 6


DR6DP2-5X/150Y Up to 150bar; Up to 60l/min; with check valve; R900 413 242

RE 26 564 DR6DP2-5X/210YM Up to 210bar; Up to 60l/min; without

check valve; R900 455 316

Size 10


DR10DP2-4X/75Y Up to 75bar; Up to 80l/min; with check valve; R900 500 471

RE 26 580 DR10DP2-4X/210Y Up to 210bar; Up to 80l/min; with check

valve; R900 594 125







4.2.4.2.1.2 Sandwich Plate

Size 6


ZDR6DA2-4X/150YM Up to 150bar; Up to 80l/min; in port A; without check valve;; R900 445 958

RE 26 570

ZDR6DA2-4X/150Y Up to 150bar; Up to 50l/min; in port A; with check valve; R900 410 849



ZDR6DB2-4X/150YM Up to 150bar; Up to 50l/min; in port B; without check valve;; R900 431 172


ZDR6DP2-4X/150YM Up to 150bar; Up to 50l/min; in port P; without check valve;; R900 483 787


Size 10



RE 26 585







ZDR10DP2-5X/210YM Up to 210bar; Up to 80l/min; in port P; without check valve; R900 410 876

4.2.4.2.2 Pilot Operated Size 10


DR10-5-5X/200YM Up to 200bar; Up to 150l/min; without check valve; R900 598 358 RE 26 892

Size 20


DR20-5-5X/200YM Up to 200bar; Up to 300l/min; without check valve; R900 597 233 RE 26 892

4.2.4.2.2.1 2-Way-Cartridge Valves Cartridge Valve see chapter 6.2.4.1.2.3 Control Cover


LFA32DR2-7X/… Pressure reducing XXXX XXX XXX RE 21 050 LFA40DR2-7X/… Pressure reducing XXXX XXX XXX








4.2.5 Flow Control Valves 4.2.5.1 Throttle Valves

For Threaded Connection


MG6G1X/V Up to 315bar; Up to 15l/min; G1/4; R900 437 338

RE 27 219

MG8G1X/V Up to 315bar; Up to 30l/min; G3/8; R900 438 885 MG10G1X/V Up to 315bar; Up to 50l/min; G1/2; R900 422 145 MG15G1X/V Up to 315bar; Up to 125l/min; G3/4; R900 437 653 MG20G1X/V Up to 315bar; Up to 200l/min; G1; R900 422 150 MG25G1X/V Up to 315bar; Up to 300l/min; G1 1/4; R900 413 979 MG30G1X/V Up to 315bar; Up to 400l/min; G1 1/2; R900 422 453

4.2.5.2 Throttle-Check-Valves



MK6G1X/V Up to 315bar; Up to 15l/min; G1/4; R900 423 340

RE 27 219

MK8G1X/V Up to 315bar; Up to 30l/min; G3/8; R900 423 343 MK10G1X/V Up to 315bar; Up to 50l/min; G1/2; R900 424 579 MK15G1X/V Up to 315bar; Up to 125l/min; G3/4; R900 423 326 MK20G1X/V Up to 315bar; Up to 200l/min; G1; R900 423 328 MK25G1X/V Up to 315bar; Up to 300l/min; G1 1/4; R900 423 330 MK30G1X/V Up to 315bar; Up to 400l/min; G1 1/2; R900 423 333

4.2.5.2.2 Sandwich Plate Size 6


Z2FS6A2-4X/2Q Up to 315bar; Up to 80l/min; in port A; meter out throttle. R900 440 565

RE 27 506 Z2FS6B2-4X/2Q Up to 315bar; Up to 80l/min; in port B; meter out throttle. R900 423 224

Z2FS6-2-4X/2Q Up to 315bar; Up to 80l/min; in port A+B R900 481 622 Size 10


Z2FS10A5-3X/S2 Up to 315bar; Up to 160l/min; in port A; meter out throttle. R900 571 890

RE 27 518 Z2FS10B5-3X/S2 Up to 315bar; Up to 160l/min; in port B; meter out throttle. R900 989 106

Z2FS10-5-3X/ Up to 315bar; Up to 160l/min; in port A+B R900 989 095 Size 16


Z2FS16A8-3X/S2 Up to 350bar; Up to 250l/min; in port A On request RE 27 526 Z2FS16-3X/S2 Up to 350bar; Up to 250l/min; in port A+B On request








4.2.5.3 Flow Control Valves (Pressure Compensated)

4.2.5.3.1 Subplate Mounted Size 6


2FRM6A76-3X/32QR Up to 315bar; Up to 32l/min; with check valve; On request RE 28 163

Size 10


2FRM10-3X/25LB Up to 315bar; Up to 25l/min; On request RE 28 389 2FRM10-3X/50LB Up to 315bar; Up to 50l/min; On request

4.2.5.3.2 Cartridge Valves Size 6


2FRM6K2-1X/6QR Up to 315bar; Up to 6l/min; On request RE 28 155 2FRM6K2-1X/32QR Up to 315bar; Up to 32l/min; On request Size 10


2FRM10K2-1X/60QR Up to 315bar; Up to 60l/min; On request RE 28 155

4.3 Proportional and Servo Valves

Use of proportional valves to be approved by plant engineering or/and maintenance department

4.4 Cylinders

4.4.1 Tie Rod Cylinders Piston rod with quadrangle, leakage port on request


CDT3....3X/...H…E…TB… 160bar; piston 25-200 mm; piston rod 12-140 mm XXXX XXX XXX

RE 17 049 CGT3....3X/...H…E…TB… 160bar;

piston 25-200 mm; piston rod 12-140 mm XXXX XXX XXX

H = Piston rod surface ahrdened and hard plated E = End position cushioning both sides; self adjusting B = Drain Port (only for hidden cylinder)

4.5 Accessories

Cover Plate


HSA06A001-3X/M00 Up to 315bar; R900 316 232 RE 48 042 HSA06A064-3X/M00 Cover plate with pressure relief function R900 579 914 ---







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