application guide - m series - helvar · 3 led module system design 3.1 electrical design,...

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Application guide - M Series INTRODUCTION 1 M Series modular construction M Series internal connections APPLICATION EXAMPLES 2 1 x 54W T5 replacement 2 x 35W T5 replacement 90 cm (3 ft) Linear luminaire 90 cm (3 ft) Wallwasher LED MODULE SYSTEM DESIGN 3 Electrical safety design regulations POWERING LED MODULES 4 LEDesign™ Controlling LED module solutions The range has slim linear design with the width of only 18 mm and two available lengths: 280 mm and 560 mm. By offering multiple lenghts and versions, you can build linear luminaires of different lengths and specifications for vari- ous applications. M series is available in 3000 K, 3500K, 4000 K and 5000K colour temperatures to suit all your needs. Modules can be connected in either series or parallel combinations, see the application examples part in this guide. Module LT-M282A LT-M282B LT-M282C Dimensions 275x18x6mm 275x18x6mm 275x18x6mm Nominal current 450 mA 300 mA 450 mA Forvard Voltage* 12,4 V 24,8 V 24,8 V Luminous flux * 800 lm 1100 lm 1600 lm Efficacy * 148 lm/W 148 lm/W 148 lm/W Module LT-M562A LT-M562B LT-M562C Dimensions 560x18x6mm 560x18x6mm 560x18x6mm Nominal current 450 mA 600 mA 700 mA Forvard Voltage* 24,8 V 24,8 V 24 V Luminous flux * 1650 lm 2200 lm 2655 lm Efficacy * 148 lm/W 148 lm/W 158 lm/W *Typical values in specified Tp temperature and 4000 K, please see the datasheets for details M Series LED modules 26.01.2017

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Page 1: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

Application guide - M Series

INTRODUCTION 1M Series modular constructionM Series internal connections

APPLICATION EXAMPLES 21 x 54W T5 replacement2 x 35W T5 replacement

90 cm (3 ft) Linear luminaire 90 cm (3 ft) Wallwasher

LED MODULE SYSTEM DESIGN 3Electrical safety design regulations

POWERING LED MODULES 4LEDesign™

Controlling LED module solutions

The range has slim linear design with the width of only 18 mm and two available lengths: 280 mm and 560 mm. By offering multiple lenghts and versions, you can build linear luminaires of different lengths and specifications for vari-ous applications.

M series is available in 3000 K, 3500K, 4000 K and 5000K colour temperatures to suit all your needs. Modules can be connected in either series or parallel combinations, see the application examples part in this guide.

Module LT-M282A LT-M282B LT-M282CDimensions 275x18x6mm 275x18x6mm 275x18x6mmNominal current 450 mA 300 mA 450 mAForvard Voltage* 12,4 V 24,8 V 24,8 VLuminous flux * 800 lm 1100 lm 1600 lmEfficacy * 148 lm/W 148 lm/W 148 lm/W

Module LT-M562A LT-M562B LT-M562CDimensions 560x18x6mm 560x18x6mm 560x18x6mmNominal current 450 mA 600 mA 700 mAForvard Voltage* 24,8 V 24,8 V 24 VLuminous flux * 1650 lm 2200 lm 2655 lmEfficacy * 148 lm/W 148 lm/W 158 lm/W

*Typical values in specified Tp temperature and 4000 K, please see the datasheets for details

M Series LED modules

26.01.2017

Page 2: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

1

1 INTRODUCTION

O27 001 1 A 26.1.2017 1/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

1.1 About this guide

1.2 M Series – modular construction

This guide has been prepared to help the luminaire designers and manufacturers in the process of designing Helvar M Series modules into the luminaires and also to give mechanical and electrical guidelines for the luminaire assembly.

The M Series has slim linear design with the width of only 18 mm and two available lengths: 280 mm and 560 mm. By offering multiple lenghts and versions, you can build linear luminaires of different lengths and specifications for various applications.

Possible minimum luminaire lenghts with different combinations of M Series modules

~ 280 mm 1x LT-M282

~ 560 mm 1x LT-M562

~ 840 mm 1x LT-M562 +1x LT-M282

LT-M282A/B/C: 280x18 mm LT-M562A/B/C: 560x18 mm

1.3 M Series - internal connectionsLT-M562A LT-M562B LT-M562C

LT-M282A LT-M282B LT-M282C

8S x 3P 8S x 4P 8S x 6P

4S x 3P 8S x 2P 8S x 3P

~ 1120 mm 2x LT-M562

~ 1400 mm 2x LT-M562 + 1x LT-M282

...Multiplications of 280 mm

When connecting M282A and M562A modules together, series connection is recommended.

When connecting M282B/C and M562B/C modules together, parallel connection is recommended, or optionally series connection of sections with such combinations that the topology of each section is equivalent(e.g. 2 x M282B in parallel <-> 1 x M562B).

© Samsung Electronics Co., Ltd. 2016

© Samsung Electronics Co., Ltd. 2016© Samsung Electronics Co., Ltd. 2016

Page 3: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

2 O27 001 1 A 26.1.2017 2/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

2 APPLICATION EXAMPLES

Luminous flux requirement 5200 lm at 4000 K, luminaire lenght 1200 mm (4 ft).

LED Driver: LL1x40-E-CC: Constant Current LL1x40-E-DA-700-1050: DALI LED driver

LED Modules: 2 x LT-M562C 4000K or 4 x LT-M282C 4000K

Connection details:

Drive current: 700 mA 700 mADriver LL1x40-E-CC LL1x40-E-DA-700-1050Current setting 1 kohm resistor No resistor (open)

Current/Module 700 mA 700 mAForward voltage 24 V 24 V

Connection totalTotal output power: 33,6 W 33,6 WTotal output voltage: 48 V 48 VTotal output flux: 5300 lm 5300 lmDriver efficiency: 90 % 89 %Total input power: 37,2 W 37,8 W

System efficacy (Light source)Connection efficacy*: 142,3 lm / W 140,4 lm/W

* Values indicated at module at Tc = 65 °C, excluding optical losses

1 x 54 W T5 replacement

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Page 4: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

3O27 001 1 A 26.1.2017 3/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

2 APPLICATION EXAMPLES

Luminous flux requirement 6500 lm at 4000 K, luminaire lenght 1500 mm (5 ft).

LED Driver: LL1x10-42-E-CC: Constant Current LL1x10-42-E-DA: DALI LED driver

LED Modules: 4 x LT-M562B 4000K + 2 x LT-M282B 4000K or 10 x LT-M282B 4000K

Connection details:

Drive current: 350 mA 350 mADriver LL1x10-42-E-CC LL1x10-42-E-DACurrent setting 0 ohm resistor 0 ohm resistor

Current per module 175 mA (M282B) / 350mA (M562B) 175 mA (M282B) / 350mA (M562B)Forward voltage 23,5 V 23,5 V

Connection totalTotal output power: 41,1 W 41,1 WTotal output voltage: 117,3 V 117,3 VTotal output flux: 6660 lm 6660 lm

Driver efficiency: 93 % 91 %Total input power: 44,1 W 45,3 W

System efficacy (Light source)Connection efficacy*: 151 lm / W 147 lm/W

* Values indicated at module at Tc = 65 °C, excluding optical losses

2 x 35 W T5 replacement

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Page 5: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

4 O27 001 1 A 26.1.2017 4/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

2 APPLICATION EXAMPLES

Luminous flux requirement 1800 lm at 4000 K, luminaire lenght 900 mm.

LED Driver: LL1x20-E-CC-350: Constant Current LC1x14-CC-350: Constant Current

LED Modules: 1 x LT-M562A 4000K + 1 x LT-M282A 4000K or 3 x LT-M282A 4000K

Connection details:

Drive current: 350 mA 350 mADriver LL1x20-E-CC-350

(SELV < 60 V)LC1x14-CC-350(SELV < 60 V)

Current setting - -

Current/Module 350 mA 350 mAForward voltage 24,2 V / 12,1 V 24,2 V / 12,1 V

Connection totalTotal output power: 12,7 W 12,7 WTotal output voltage: 36,3 V 36,3 VTotal output flux: 1955 lm 1955 lmDriver efficiency: 87 % 89 %Total input power: 14,6 W 14,3 W

System efficacy (Light source)Connection efficacy*: 134,5 lm / W 136,5 lm/W

* Values indicated at module at Tc = 65 °C, excluding optical losses

90 cm (3 ft) Linear luminaire

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Page 6: Application guide - M Series - Helvar · 3 LED module system design 3.1 Electrical design, electrical safety During the design it is luminaire manufacturer’s responsibility to follow

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2 APPLICATION EXAMPLES

Luminous flux requirement 5900 lm at 4000 K, luminaire lenght 900 mm.

LED Driver: LL1x50-E-CC-700-1050: Constant Current

LED Modules: 2 x LT-M562C 4000K + 2 x LT-M282C 4000K or 6 x LT-M282C 4000K

Connection details:

Drive current: 800 mADriver LL1x50-E-CC-700-1050

(SELV < 60 V)Current setting 22 kohm resistor

Current/Module 267 mA (M282C) / 533 mA (M562C)Forward voltage 23,5 V

Connection totalTotal output power: 37,6 WTotal output voltage: 47,0 VTotal output flux: 6085 lmDriver efficiency: 89 %Total input power: 42,2 W

System efficacy (Light source)Connection efficacy*: 144,3 lm / W

* Values indicated at module at Tc = 65 °C, excluding optical losses

90 cm (3 ft) Wallwasher

O27 001 1 A 26.1.2017 5/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

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3 LED module system design3.1 Electrical design, electrical safety

During the design it is luminaire manufacturer’s responsibility to follow the international and national electrical design regulations and recommendations for the electrical safety and luminaire protection. Electrical safety classification and protection class is depending on:

1. Actual luminaire design and safety classification

• According to standard IEC / EN 60598-1

2. LED driver insulation between live parts and touchable parts

• Basic insulation or double insulation

3. LED driver output isolation (galvanic isolation)

• When SELV < 60 V, both SELV poles can be accessible

• When SELV < 120 V, one of the SELV poles must be insulated from accidental contact

• When non-SELV, both poles must be insulated from accidental contact

3.2 Terminology

ELV, EXTRA LOW VOLTAGE• Voltage which does not exceed 50 V AC RMS or 120 V ripple free DC between conductors or between any conductor

and earth

SELV, SAFETY EXTRA LOW VOLTAGE• ELV in a circuit which is isolated from the mains supply by insulation not less than that between the primary and

secondary circuits of a safety isolating transformer

LIMITATION OF LIABILITY. ALWAYS CHECK AND FOLLOW EXACT REGULATIONS FROM LATEST RELEVANT IEC/EN STANDARDS.

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7O27 001 1 A 26.1.2017 7/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

3 LED module system design3.3 Construction of CLASS I luminaireLuminaires with:

1) basic insulation between live electrical parts and touchable parts of the luminaire body and

2) protective earth.

Electrically conductive casing components are connected via a protective conductor system which is at earth potential. Protective earth (PE) conducts in such a way that touchable parts can’t become live in case of the basic insulation fails. These luminaires are classified as Class I.

3.4 Construction of CLASS II luminaireLuminaires with no protective earth conductor and where the accessible conductive parts of the luminaire are separated from the live parts by double or reinforced insulation.

LIMITATION OF LIABILITY. ALWAYS CHECK AND FOLLOW EXACT REGULATIONS FROM LATEST RELEVANT IEC/EN STANDARDS.

230 V LED Driver(SELV / non-SELV) Vout

Driver with non-isolated output (non-SELV)Driver with SELV output

LOAD SIDE LIVE PARTS - LUMINAIRE BODY insulation:

Conductive and touchable parts must be earthed!

LUMINAIRE BODY

LOAD

Basic insulation according to highest output voltageFunctional insulation

INPUT SIDE LIVE PARTS - LUMINAIRE BODY insulation:Basic insulation according to mains voltage

+

-

230 V LED Driver(SELV / non-SELV) Vout

Driver with non-isolated output (non-SELV)If driver case conductive and only basic insulated

Driver with SELV output

LOAD SIDE LIVE PARTS - LUMINAIRE BODY insulation:

Double or reinforced insulationis required for conductive andtouchable parts!

LUMINAIRE BODY

LOAD

Double or reinforced insulation according to highest output voltageBasic insulation between driver case and luminaire bodyFunctional insulation

INPUT SIDE LIVE PARTS - LUMINAIRE BODY insulation:Double or reinforced insulation according to mains voltage

+

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8 O27 001 1 A 26.1.2017 8/8Helvar | Keilaranta 5 FI-02150 Espoo, Finland. Data is subject to change without notice. www.helvar.com

3 LED Module system design

4.1 LEDesign™

To ease up the driver selection Helvar has developed the LEDesign™ calculating tool to assist LED specialists inselecting the appropriate control gear for LED light sources. Based on the chosen LED modules, whether Helvar LED modules or then custom ones, LEDesign™ will automatically recommend Helvar’s compatible drivers for that load. The LEDesign™ calculator is free to use and available on the Helvar website as online web version, just go to ledesign.helvar.com/

4.2 Controlling LED module solutions

The high quality dimmable DALI drivers ensure reliable and smooth dimming of the LED modules. Helvar’s LED drivers are complemented by a full and compatible range of Helvar controls and sensor solutions, suitable for both luminaire based or standalone applications (easySwitch™, iDim smart solutions) and networked applications (DIGIDIM, Imagine). For more information please visit www.helvar.com/en/solutions/

4 Powering LED modules

3.5 Construction of CLASS III (SELV) luminaireLuminaires in protection class III (SELV) protection against electric shock relies on supply at safety extra-low voltage (SELV).• Only LED drivers providing SELV output in independent use / remote installation• If LED module is accessible and SELV output poles touchable, driver must be SELV < 60 Vdc• If at least one of the SELV poles is not accessible, driver can be SELV <120 Vdc

LED Driver (SELV)

SELV circuit

LIVE PARTS - LUMINAIRE BODY insulation:

Only up to SELV-rated voltagespresent in the luminaire,functional insulation required!

LUMINAIRE BODY

LOAD

230 V PRI SEC Vout (SELV)

+

-

PRI -SEC isolation Functional insulationReinforced isolation

LIMITATION OF LIABILITY. ALWAYS CHECK AND FOLLOW EXACT REGULATIONS FROM LATEST RELEVANT IEC/EN STANDARDS.

All data presented here regarding the M series modules is based on Samsung Electronics Co., Ltd. copyrighted datasheets. Samsung is a registered trademark of Samsung Electronics Co., Ltd. All data were deemed correct at time of creation. Samsung or Helvar are not liable for errors or omissions.