[1]. mardreagus williams electrical engineer -electrical subsystem design - hardware design

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Bully Power Station Final Presentation October 7, 2014 [1]

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Page 1: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Bully Power Station

Final Presentation

October 7, 2014

[1]

Page 2: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Team Members

Lesley Brown

Electrical Engineer

- Hardware Fabrication

- Hardware Design

Graciela Perez

Computer Engineer

-Software and Hardware Design

- PCB designer

Mardreagus Williams

Electrical Engineer-Electrical Subsystem

Design

- Hardware Design

Dr. Michael S. Mazzola, P.E.

Stephen Shambra

Computer Engineer

- Software Design

- GUI Development

Page 3: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Outline

Problem Solution Constraints

Technical

Practical

System Overview Progress Improvements Testing Timeline

Page 4: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Problem

There is a need for charging personal electronic devices in locations where typical 120VAC electrical outlets or USB ports are unavailable.

common areas on school campuses

public recreational sites

outside concerts or sporting events

A secure means to charge a personal electronic device unattended.

Page 5: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Solution

[7]

The Bully Power Station will provide a secure and affordable off-grid renewable energy charging source for personal electronics.

Page 6: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Jack Hatcher Chair in Engineering EntrepreneurshipEntrepreneurship Center Advisory Board (ECAB)

Power of Ra

Page 7: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Technical Constraints

Constraints Description

Power Requirements The solar panel must be coupled with a battery to function during night time usage and instances or periods without adequate sunlight.

Battery Protection The battery must be protected from deeply discharging and overcharging according to predetermined specifications provided by the manufacturer

Output Power The unit must be able to output a range of power from 10W to 40W.

User Interface The user interface must display when charging station has power available, the user’s remaining charge time, and whether the station is in normal operation or a low power state.

Secure Enclosure The charging station must provide a secure enclosure for users to leave a device unattended while charging

Page 8: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Practical Constraints

Category Name Description

Environmental Weatherproofing Charging station must be able to operate in areas where precipitation is likely to occur.

Health and Safety

Protection Wires must be properly insulated and the battery must be inside an enclosure.

Page 9: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Practical Constraints

Environmental

The housing of the charging station electronic modules and battery must prohibit entry of water from precipitation as impurities in rainwater may corrode and damage components.

Page 10: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Practical Constraints

Health and Safety

All wires in unit must be insulated to avoid shock to users.

A NEMA (National Electrical Manufacturers Association) enclosure must be present in design to mitigate incidents involving battery or battery fluid (i.e. battery fluid leak, battery explosion).

Page 11: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Solar Panel

Charge Controller

BatteryDC Power

DC/AC Inverter

AC Power

Microcontroller

User Interface

System Overview

[7]

[8] [9]

Page 12: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress

Page 13: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Devices Charging)

Page 14: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (User Interface)

Card Reader

Monitor

Keypad

Page 15: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 16: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 17: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 18: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 19: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 20: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Normal Operation)

Page 21: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - (Low Power state)

Page 22: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - Schematic

Page 23: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - Subsystems

Page 24: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - Subsystems

Page 25: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - Subsystems

Page 26: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Progress - PCB

3.0

5 inch

es

3.05 inches

Page 27: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Improvements

Page 28: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Additional User

• Implementation of a second security box that will accommodate another user

• The second security box will only accommodate cell phones

Page 29: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Modifications to First Security Box

• Added a limit switch to determine if the security box is open/closed

• The station will give a sound to notify the user has left the security box open after a session

Page 30: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Testing

Page 31: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Battery Monitoring

Battery Status

12 Volt Battery

Arduino

Critical 11.5V 3.66V

Critical 12.0V 3.71V

Okay 12.5V 3.86V

Okay 13.0V 3.93V

Page 32: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Battery Analysis

Current (Amps)

System Consumption 0.7 (700mA)

Charger controller 0.006 (6mA)

Magnetic Lock 0.060 (60mA)

Total

0.766 (766mA)

Page 33: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Timeline

Augus

t

•Software Improvements

•PCB Design

September

•Ordered Remaining Parts for PCB

•Hardware Improvements

Octobe

r

•Populate PCB

•Start Testing

November

•Finalize Testing

•Complete Final Design

Page 34: [1]. Mardreagus Williams Electrical Engineer -Electrical Subsystem Design - Hardware Design

Sources[1] (2014, February 23). “Solar Sprout” [Online]

Available: http://www.dreamstime.com/stock-images-concept-solar-panel-green-energy-image14098504

[2] (2014, February 23). “MPPT and PWM Controllers” [Online]

Available: http://solar.altestore.com/search?w=controller&view=grid&x=0&y=0

[3] (2014, February 23). “Deep Cycle Batteries” [Online]

Available: http://solar.altestore.com/search?w=battery&view=grid&x=0&y=0

[4] (2014, February 23). “Solar Panels” [Online]

Available: http://solar.altestore.com/search?w=solar+panel&view=grid&x=0&y=0

[5] (2014, February 23). “Arduino Mega Development Board” [Online]

Available: http://evolutiontoys.com/arduino-mega-atmega-128016au-p-216.html

[6] (2014, February 23). “Raspberry Pi Development Board” [Online]

Available: https://www.modmypi.com/raspberry-pi-model-a

[7] (2014, February 24). “Security Lock Boxes” [Online]

Available: http://www.cdw.com/shop/products/Black-Box-Security-Lockbox-rack-lock-box-3U/2079412.aspx

[8] (2014, March 3). “Battery Clipart” [Online]

Available http://www.clker.com/clipart-146793.html

[9] (2014, March 3). “Smartphone Clipart” [Online]

Available: http://www.clipartlord.com/category/home-clip-art/appliances-clip-art/mobile-phones-clip-art/smartphone-clip-art/