application accessories and special components for ... · handling device for spindles or hand-held...

Application accessories and

special components for

tightening systems

Solutions for your project.

Bosch Rexroth AG

Bosch Rexroth AG

Introduction 3

Tightening system 4

handy-flex 6

handy-lever 9

carbo-arm 10

handy-l i ft construction kit 13

Operating handle 17

Cables 21

Program selector switch 22

Socket trays 23

Feed grippers 30

Special components 32

Forms of inquiry 40

Project examples 45

Worker guidance software 53

Notes 55

2Content | Application accessories and special components

Bosch Rexroth AG

3Introduction | Application accessories and special components

This brochure contains accessories from Bosch Rexroth and third-

party suppliers for applications, stations, and customs solutions for

Rexroth tightening systems. The illustrated products are only

examples. Further versions are available on request.

Bosch Rexroth AG

Device description

Handling device for spindles or hand-held

nutrunner ErgoSpin

For tightening workpieces in a vertical direction

Tightening operation is carried out on workpiece

carries, onto which the workpiece is clamped

securely

The handy-flex is moved to position manually

Designed exclusively for fixed bench assembly

Handling device can be positioned both

vertically and horizontally

The load is held in position vertically with a

spring balancer

Tightening unit is operated from the front using

the handles and start switch

The hand-guided tightening unit is used to tighten workpieces in a

vertical direction.

Tightening unit – Handling unit

with integrated tool

4Tightening system | Application accessories

Bosch Rexroth AG

Tightening process/operation

The workpiece is in position and securely clamped.

The workpiece is tightened using the following

procedure:

Using the handle the operator guides the

tightening tool from the home position

horizontally (Y-axis) forward

The tightening tool is now directly above the

tightening position; the socket or bit of the

tightening tool is engaged with the head of the

bolt being tightened. The socket is then

disengaged by the operator moving the handle

upwards and guided to the home position.

OK = Tightening OK (green LED)

NOK = Tightening not OK (red LED)

5Tightening system | Application accessories

Bosch Rexroth AG

handy-flex

Advantages

Effortless handling for tightening process

Precise, easy movement due to sealed ball-

bearing guide

Absorption of all reaction forces and torques by

the handling device

Allows for coaxial mounting on the tightening

tool

Adjustable settings

Maintenance free

Flexible installation into your workstation

Wide range of accessories available for your

specific application

Safety and functionality

Very ling service life

Travel limits infinitely adjustable

Universal interface for applications

Tightening spindle holder

Handling devices

6Handling devices | Application accessories

Bosch Rexroth AG

handy-flex 100 hf100

Max. load: 55N

Reaction torque: up to 35Nm

Vertical stroke: 500mm

Horizontal stroke: 300mm

Can be rotated through 360°

Travel path horizontal and vertical infinitely

adjustable


Max. load : 80N


Vertical stroke : 500mm

Horizontal stroke : 300mm



adjustable

Variants


Bosch Rexroth AG


Max. load: 140N






adjustable

Further information and equipment options for operating handles are available on request, at

http://bit.ly/handy-flex, as well as at http://www.jaeger-handling.de/html/en/home.php .


Max. load: 750N






adjustable


http://bit.ly/handy-flex

http://www.jaeger-handling.de/html/en/home.php

Bosch Rexroth AG

Ergonomic advantages

Effortless handling for tightening

Precision, easy guiding due to sealed ball-

bearing

Absorption of reaction forces by the handling

device

Assurance that the tightening tool is always

presented in the correct orientation, for example

vertical

Adjustable load

Low-maintenance design

Flexible incorporation into your workstation




Pneumatic load control

Pre-load option – to provide an upward force

after tightening

Very long service life

Stroke limit settings infinitely adjustable

Universal interface for fixturing

Technical data

Max. pay load: 80 kg




Swivel angle main arm: 340°

Swivel angle adaption axis: 340°

It can be floor / bench mounted or suspended

from a carriage / rail system

Tightening spindle adaption

handy-lever

Further information are available on request, at http://bit.ly/handy-lever, as well as at www.jaeger-

handling.de/html/en/home.php.

9handy-lever | Application accessories

http://bit.ly/handy-lever


Bosch Rexroth AG

Advantages

For reaction of torques up to 400 Nm

Adjustable load settings

Fatigue-proof operation

Protects operator`s wrist from RSI and prevents

the tightening tool from being dropped

Maintenance free

Compact design

High level of freedom of motion

Areas of application

Can be used for tightening on manual

workstations in horizontal and vertical

orientation

Torque reaction possible in all directions

Tightening spindle adaption

carbo-arm

10carbo-arm | Application accessories

Bosch Rexroth AG

Variants

ca055 suspended

For vertical connection to a mounting point

Tightening in horizontal orientation

Withstands reaction torques up to 55Nm

Telescopic extension from 544-2402mm

(special stroke lengths available on request)

Flexible center of gravity for different tightening

tolls types

ca055

For horizontal connection to a mounting point

Tightening in vertical orientation




ca220 suspended

For vertical connection to a mounting point






tolls types

ca220







Bosch Rexroth AG

ca400 suspended

For vertical connection a mounting point






tolls types

ca400






Further information and equipment options for carbo-arm are available on request as well as at

www.jaeger-handling.de/html/en/home.php.



Bosch Rexroth AG

Advantages

Effortless handling for tightening operations

Precise, easy movement due to sealed ball-

bearing guide

Absorption of reaction forces and torque from

operating machinery

Guarantees that the tightening tool Is always

presented in the correct orientation, for

example vertical

Adjustable load

Maintenance-free

Flexible incorporation into your workstation




Robust balancers with die-cast aluminum

housing

Spring break safety feature

Highly flexible, low-wear steel cable

Prevents the tightening tool from being dropped

Very long service life

Stroke limiting infinitely adjustable

Universal interface for applications

handy-lift construction kit

13handy-lift construction kit | Application accessories

Bosch Rexroth AG

Variants

handy-lift ® 015

Basic type with following scope of supply:

Roller bearing profile rail guide size 15, max.

reaction torque around all axes: Mz=15Nm, Mx

and My=15Nm, vertical stroke 350mm, infinitely

adjustable stops for vertical stroke, holder for

balancer made by Tecna Series 9311-9313,

max. pay load 30N.

Note: Balancer based on actual load should be

ordered separately.

handy-lift ® 100




und My=100Nm, vertical stroke 350mm,

adjustable stops for vertical stroke, holder for


max. pay load 110N.


ordered separately.


Bosch Rexroth AG

handy-lift ® 200





adjustable stops for vertical stroke, safety belt

retractor guard, holder for balancer made by

Tecna Series 9356-9359, max. pay load 200N.


ordered separately.

handy-lift ® 300





adjustable stops for vertical stroke, safety belt

retractor guard, holder for balancer made by

Tecna Series 9361-9366, max. pay load 430N.


ordered separately.


Bosch Rexroth AG

handy-lift ® 500


Roller bearing profile rail guide size 45,

max. reaction torque around all axes:

Mz=500Nm, Mx und My=1000Nm, vertical

stroke 500mm, adjustable stops for vertical

stroke, safety belt retractor guard, holder for


max. pay load 700N.


ordered separately.

Further information and equipment options for Handy-lift and Balancers are available on request, at

http://bit.ly/handy-lift, as well as at www.jaeger-handling.de/html/en/home.php.

Balancer series 9320-9323

(For use with handy-lift)Steel wire rope and low-friction cable guide

Additional safety suspension

Stable aluminum die-cast housing

Adjustable upstroke stop

Insulated rope eye for carabineer hooks

Other balancer versions are available on request.


http://bit.ly/handy-lift


Bosch Rexroth AG

Device description

Due to its compact, modular construction and

functional design, the x-handle handgrip can be

flexibly adapted to almost any application

Ergonomic handle design enables operation

without causing unnecessary fatigue

Attachment x-handle handgrip with ergonomic

design with or without ball connection

Trough disassembly of the ball, a direct

connection of the x-handle handgrips is possible

Optional: with flange connection

Optional: Handle lever for manual control of

mechanical indexing

The handle is used to guide or move a fixed nutrunner to the tightening

location and back to the home position. Furthermore, switches used for

controlling the tightening operation and for selecting the loosening

program. LEDs provide feedback to the operator.

Operating handle

17Operating handle | Application accessories

Bosch Rexroth AG

e-handle

LED status displays green, yellow and red

Cable connection pluggable directly at the

handle housing

Rotary switch

Up to 4 switches allocatable

Temperature range: 5°-60°C

Weight approx.: ca. 500g

Operating voltage: 12-30V

ESD-capable

Standard configuration lever-, axial-, and radial

button contact type normally open

Optional: Presence check for operator hand

Optional: Contact type potential-free switch

contact for lever switch and axial button

Protection Class: IP54

Variants

t-handle

Cable connection direct plug-in at the handle

housing

With max. 2 switches allocatable




ESD-capable

Optional: Contact type with potential-free

changeover contact

Protection Class: IP54


Bosch Rexroth AG

c-handle

Presence check for operator hand

Cable connection with direct plug-in to the

handle housing




ESD-capable

d-handle

Handle made of fiber glass reinforced plastic

Attachment via ball-, flange-, or direct

connection


Handle made of fiber glass reinforced plastic

ESD-capable


Bosch Rexroth AG

p-handle

Pneumatic handle with max. 4 switches

allocatable

Weight: ca. 550g

Flow volume per valve: 50l/min for 5bar

Execution as 3/2-valve with spring reset

ESD-capable

Further information and equipment options for operating handles are available on request, at

http://bit.ly/bedienhandgriffe, as well as at www.jaeger-handling.de/html/en/home.php.


http://bit.ly/bedienhandgriffe


Bosch Rexroth AG

Designation Order number

Adapter cable SE 352 resp. CS351/IM 24V-program selector switch 0-47 3 609 409 849

Adapter cable SE 352 resp. CS351/IM 24V-single start switch, 0,5m 3 609 409 843

Adapter cable SE 352 resp. CS351/IM 24V-dual for two socket trays 3 609 439 085

Adapter cable SE 352 resp. CS351/IM 24V-dual (start and program selector switch 47.)

Adapter cable 0.5m for start switch and program selector switch 0-47 to interface

IM24V.

3 609 439 005

Adapter cable SE 352 resp. CS351/IM 24V-dual (start switch and socket tray)

Adapter cable 0.5m for socket tray and start switch to 24V E/A-interface.

3 609 409 852

Adapter cable SE 352 resp. CS351/IM 24V-single for program selector switch and

socket tray. Adapter cable 0.5m for start switch or socket tray to 24V E/A-interface.

3 609 409 884

Extension cable for program selector switch 0-47 3 609 409 912

Extension cable for start switch / socket tray / program selector 0 – 11, 0 – 15.

length 0.5-25m

3 609 289 908

For start switches, socket trays, and program selector switches.

Cables

Other special variants available on request.

21Cables | Application accessories

Bosch Rexroth AG

Device description

Switch for manual selection of programs

Program numbers are selected using the switch

on the front

The program selector switch is connected to the

24V interface of the controller

Selector switch for up to 16 tightening programs. Peripheral devices

can be connected to the control unit interface for a program selection

via a program number.

Program selector switch

Variation:

Rotary switch (0-11)

Decade switch (0-15, 0-48, 0-99)

22Program selector switch | Application accessories

Bosch Rexroth AG

The socket trays for program selection by removing the relevant

socket from the socket tray.

Socket trays

Device descriptionThree LEDs per plug-in position

Expansion up to 8 / 64 sockets

Groupings possible

Analog sensors

Safety features e.g. cable tests

Also available as WLAN socket tray

The MSTKN plug-and-socket system provides a

flexible solution for monitoring tool removal and

for operator guidance in operations requiring

manual tool changing.

Main module: Stand-alone and fully

functional plug-in socket, which can be

connected directly to a PLC or a tightening

system.

Extension module: Must always be

connected to the internal bus system of the

MSTKN system, either to a gateway module or

a main module.

23Socket trays | Application accessories

Bosch Rexroth AG

Device descriptionWi-Fi 802.11 a, b, g, n Dual band 2.4/5GHz

Bluetooth 4.0 (for configuration)

4 times socket tray with status display and

worker guidance

LED display

2 possible operation modes (free selection and

worker guidance)

Can be extended to up to 4 trays by an

internal bus system

Maximum tool diameter of 38mm

Robust aluminum housing: IP54

Power supply: Li-Ion standard 26650 battery

Edge protection against mechanical damage

Socket tray H-S14-HM-WLAN

OverviewThe MSTKN is designed for use in an industrial

environment. It is a Modbus TCP slave and can

also be used in existing bus systems.

The fieldbus interface communicates via WiFi

with cyclic data transfer via Open Modbus TCP /

UDP.

The system is configured via the integrated

Bluetooth interface. The MSTKN can also be

configured via a PC or a mobile application.


Bosch Rexroth AG

Main module 24V-I/O

Article Designation Order number

MSTKN-H-S14EM-M12 4 socket, nut size up to 35mm 3 609 409 886

MSTKN-H-S24EM-M12 8 socket, 2-rows, nut size up to 35mm 22300

MSTKN-H-T18EM-M12 8 socket , 1-rows, nut size up to 18mm 22307

MSTKN-P-P14EM-M12 4 socket, nut size up to 42mm 22316

MSTKN-H-S13EM-M12 3 socket, nut size up to 80mm 22332

Main module standard (max. 64 slots)

Main module Open Protocol (max. 8 slots)


MSTKN-H-S14HM DB25M 4 socket, nut size up to 35mm 3 609 409 885

MSTKN-H-S24HM-DB25M 8 socket, 2-rows, nut size up to 35mm 3 609 409 854

MSTKN-H-T18HM-DB25M 8 socket, 1-rows, nut size up to 18mm 22308

MSTKN-P-P14HM-DB25M 4 socket, nut size up to 42mm 22326

MSTKN-H-S13HM-DB25M 3 socket, nut size up to 80mm 22333


Bosch Rexroth AG

Main module ProfiBus DP


MSTKN-H-S14HM-PB-M12 4 socket, nut size up to 35mm 3 609 409 887

MSTKN-H-S24HM-PB-M12 8 socket, 2-rows, nut size up to 35mm 22354

MSTKN-H-T18HM-PB-M12 8 socket, 1-rows, nut size up to 18mm 22336

MSTKN-P-P14HM-PB-M12 4 socket, nut size up to 42mm 22328

MSTKN-H-S13HM-PB-M12 3 socket, nut size up to 80mm 22334


Bosch Rexroth AG

Main module ProfiNet


MSTKN-H-S14HM-PN-M12 4 socket, nut size up to 35mm 22341

MSTKN-H-S24HM-PN-M12 8 socket, 2-rows, nut size up to 35mm 22356

MSTKN-H-T18HM-PN-M12 8 socket, 1-rows, nut size up to 18mm 22337

MSTKN-P-P14HM-PN-M12 4 socket, nut size up to 42mm 22329

MSTKN-H-S13HM-PN-M12 3 socket, nut size up to 80mm 22339


Bosch Rexroth AG

Main module Ethernet-OpenModbus UDP/TCP


MSTKN-H-S14HM-ETH-M12 4 socket, nut size up to 35mm 22345

MSTKN-H-S24HM-ETH-M12 8 socket, 2-row, nut size up to 35mm 22346

MSTKN-H-T18HM-ETH-M12 8 socket, 1-row, nut size up to 18mm 22347

MSTKN-P-P14HM-ETH-M12 4 socket, nut size up to 42mm 22348

MSTKN-H-S13HM-ETH-M12 3 socket, nut size up to 80mm 22340


Bosch Rexroth AG

Extension module

Further information are available on request or at www.haller-erne.de.


MSTKN-H-S14EM-M12 4 socket, nut size up to 35mm 3 609 409 886

MSTKN-H-S24EM-M12 8 socket, 2-row, nut size up to 35mm 22300

MSTKN-H-T18EM-M12 8 socket, 1-row, nut size up to 18mm 22307

MSTKN-P-P14EM-M12 4 socket, nut size up to 42mm 22316

MSTKN-H-S13EM-M12 3 socket, nut size up to 80mm 22332


http://www.haller-erne.de/

Bosch Rexroth AG

Device description

The feed grippers have flanged mechanical

interfaces to the tightening spindle with a feed

output drive. It is clamped to the flange and is

adjustable both axially and radially.

The flange/bracket of the feed grippers is

manufactured with a toothed roller gearing

mechanism to ensure centered opening of the

gripper jaws.

Feed grippers are used to provide bolts directly before the mounting

point, in connection with automatic screw feeding systems.

Feed Grippers

30Feed grippers | Application accessories

Bosch Rexroth AG

Size Order number Designation Max. diameter

Inc. nut

Max.

processing

length

Connectable

external tube

diameter

2 0 608 090…*Feed gripper

(ZFZ)9 mm

30 mm

depending on M4

screw

4 – 12 mm

3 0 608 090…*Feed gripper

(ZFZ)19 mm

60 depending on

M8 screw

Clamping plate

12-24 mm

* Final digit is specified for each individual feed jaws, as each one has to be manufactured to fit the screw

being fed.

For repeat orders of products the number of the

jaws supplied on the original order must be

specified (this is engraved on the jaws or listed

in the parts list), together with a part sample to

be supplied (e.g. bolt etc.)

31Feed grippers | Application accessories

Bosch Rexroth AG

Hand-held nutrunner ErgoSpin and Nexo cordless nutrunner

DesignationWorking range

[Nm]Tool mount Order number

ESV025-G 5-25 ESV025-G with 2nd start switch 0 608 PE2 263



ESV065-G 13-65 ESA065-G with scanner 0 608 PE2 266

ESV040-G 8-40 ESA040-G with scanner 0 608 PE2 267

NXP012-S 3.6-12 NXP012-S with Vario-Interface 0 608 PE2 272

NXA100S-B 30-100 NXA100S-B 1/2" square drive 0 608 PE2 280

NXV-S 3.6-12 NEXO with Vario-Interface 0 608 PE2 301

Special components

Customer-specific support is required for high-

torque hand-held nutrunner!

Quotations/solutions can be provided based on

CAD drawings.

Other special variants are available on request.

32Hand-held nutrunners | Special components

Bosch Rexroth AG

DesignationMax. torque

[Nm]Spindle size Tool mount Order number

Angle head 5W3 500 5For adaption of straight

output0 608 PE1 072

Angle head 5W4 500 5 3/4''- square drive with pin 0 608 PE1 033

Angle head 5W4 500 5 3/4'‘- square drive without pin 0 608 PE1 110

Angle head 5W7 750 5 1''- square drive with pin 0 608 PE1 073

Angle head 5W9 1000 5 1''- square drive with pin 0 608 PE1 254

Angle head (spindle size 5)


33Angle head | Special components

Bosch Rexroth AG

DesignationMax. torque

[Nm]Spindle size Tool mount Order number





Angle head (spindle size 4)


34Angle head | Special components

Bosch Rexroth AG

Torque multiplier for ErgoSpin hand-held nutrunner (ESM and ESV)

Designation

Max.

torque

[Nm]

Adaption to Ratio Tool mountInstallation

length [mm]Order number

PLG 100 HT 100 ESM025HT 4.6 1/2“ square drive 112 0 608 PE1 649

PLG 300 HT 300 ESM025HT 14.5 3/4“ square drive 120.5 0 608 PE1 932

PLG 600 HT 620 ESM025HT 30.1 1“ square drive 160 0 608 PE1 925

PLG 1000 HT 1000 ESM025HT 48.9 1“ square drive 155 0 608 PE1 905

PLG 750 HT 770 ESV146 5.54 1“ square drive 112 0 608 PE1 949

PLG 750 HT 750 ESV073 9.73 1“ square drive 160 0 608 PE2 131

Customer-specific support for offset planetary gear boxes is required!

Supports can be made according to drawings.


35Planetary gear box | Special components

Bosch Rexroth AG

Offset output drive for tightening spindle


Designation

Max.

torque

[Nm]

Spindle

sizeDrive Hold Order number

H&D - Offset 55 3 7mm hexTorx E1

0 608 PE2 187

H&D - Offset 140 4 18mm hex 6mm hex 0 608 PE2 157

H&D - Offset 1000 5 41mm double hex 19mm hex 0 608 PE2 057

36Offset output drive | Special components

Bosch Rexroth AG

Feed output drive for tightening spindle

Designation

Max.

torque

[Nm]

Spindle

sizeTool mount

Length A

[mm]

Travel

[mm]Order number

Feed output drive 250 43/4“ square

drive77.5 250 0 608 PE0 543

Feed output drive 350 53/4“ square

drive236.5 350 0 608 PE2 224


37Feed output drive | Special components

Bosch Rexroth AG

Straight output drive for tightening spindle

Designation

Max.

torque

[Nm]

Spindle

sizeTool mount

length A

[mm]

Travel

[mm]Order number

Spindle bearing 55 33/8“ square

drive257 100 0 608 PE0 463

Spindle bearing with

steel housing150 4

1/2“ square

drive181 50 0 608 PE0 810

Spindle bearing with

integrated PLG1500 5

1 1/2“ square

drive362.7 80 0 608 PE2 137

Spindle bearing 10 21/4” quick-

change chuck219 80 0 608 PE2 091

Spindle bearing 35 31/4” quick-

change chuck217 80 0 608 PE1 930

Spindle bearing 150 41/2“ square

drive470 80 0 608 PE1 873


38Straight output drive | Special components

Bosch Rexroth AG

Stack light

Other variants are available on request.

39Stack light | Special components

Bosch Rexroth AG

Forms of inquiry

Hold and drive outputs

Kontaktdaten | Contact

Firma | Company

Name | Name

Projekt | Project

Startposition | Start position

SW:

SW1:

D2:

L4:

L5:

L6:

Endposition | End position

SW: siehe / see start position

SW1: siehe / see start position

D2: siehe / see start position

L5: siehe / see start position

L7:

L8:

40Forms of inquiry | Special components

L4

L1

L2

L3

Bosch Rexroth AG

Technische Angaben | Technical details

Drehmoment | Torque

Schlüsselweite | Socket size

L1:

L2:

L3:

L4:

L5:

L6:

L7:

L8: L9: L10:

L6

L7

L5

L8

L10L9


Bosch Rexroth AG

Abtriebsprofile | Socket profiles

Sonderformen | Special Forms

HEX

Innensechskant

Hexagon Profile

DH

Doppelsechskant

Doublehex

BH

Bitholder

Bitholder

SDF

Surface-Drive

Surface-Drive

PF

Pathfinder

Pathfinder

NH

Innenvierkant

Nutholder

Torx E

Innensechsrund

Torx TX

Außensechsrund

SD

Außenvierkant

Squaredrive male

HD

Außensechskant

Hexdrive male

AVZ

Außenvielzahn

XZN-profile male

IVZ

Innenvielzahn

XZN-profile female

BH-Sonder mit

Schraubensicherung

BH-special with bolt

retaining device

Außenlänge

Extended lenght

Profiltiefe Kernloch-

durchmesser

Profile depth

Diameter of core hole

Durchgeräumt

Broached

BH-Standard

BH-Standard

Magnet - Sackloch

Magnet – blind hole

Magnet - Kernloch

Magnet – core hole

Abtrieb - federnd

Output - elastic


Bosch Rexroth AG

Adaptionen | Adaption

Antriebsmaschine | Driving machine

Max. Drehmoment | Max. torque

Max. Drehzahl | Max. rotation speed

Winkelschrauber 90°

Angle head fastener 90°

Pistolenschrauber

Pistol grip maschine

Stabschrauber

Straight spindle

Stabschrauber

Straight spindle

Winkelschrauber 110°

Angle head fastener 110°

L.SP3 configurator - https://configurator.luebbering.eu


https://configurator.luebbering.eu/

Bosch Rexroth AG

Working stations and handling units

In addition to components and accessories for

tightening systems, Rexroth also offers

complete solutions

Give us your concept and we`ll find a solution

for you!

Wheel tightening

Five-spindle wheel tightening system on a sports

car.

Project examples

45Project examples | Application accessories

Bosch Rexroth AG

Rear axle application

8-spindle rear axle tightening connection with

adjustable radius and automatic nut replacement.

Wheel tightening

Robot controlled wheel multiple for the

automotive industry.


Bosch Rexroth AG

Multi-spindle handling units – Wheel screwdrivers of varying

complexity

Our wheel tightening expertise ranges from a straight forward dual spindle to a multi-spindle wheel

tightening drum with various hole patterns, various reference circles, and automatically-changing

tightening tools. The wheel tightening handling unit is suspended by means of a telescopic balancer and

crossbar carriage

Possible hole patterns Possible pitch circle diameters Tightening socket

4 1 1

4 2 1

5 1 1

5 2 1

5 2 2 (1 per ref circle)

4/5 2 1

4/5 2 2 (1 per hole pattern)

4/5 4 2 (1 per hole pattern)


Bosch Rexroth AG

Multi-spindle stations

Securing bottle tops on medicine bottles.


Multi-spindle application in engine assembly.


Bosch Rexroth AG


Multi-spindle tightening.

Station with integrated logic

Integrated PLC functionality for operations on the

periphery of the tightening operation.


Bosch Rexroth AG

Complete workstations

Complete mobile workstation with handling

device/HMI.

ErgoSpin hand-held nutrunner

ErgoSpin hand-held nutrunner VarioLine as

an external output drive and torque multiplier.


Bosch Rexroth AG

ErgoSpin hand-held nutrunner

Handling devices with torque support for

tightening spindles and ErgoSpin hand-held

nutrunner.

Telescopic-Balancer

Telescopic balancer for precise placement of

tightening tool work with hand-held tightening

spindles and to low placement resistance.


Bosch Rexroth AG

Worker guidance

Worker guides and automated solutions for all

aspects of the tightening position.

Fully automatic tightening stations

Fully automatic tightening stations – also with

automatic screw feeding systems – that can be

completely integrated into product lines.


Bosch Rexroth AG

Operator-guided tightening sequenceStep by step workflows can be programmed in

the worker guidance software, visualized in a

defined sequence of screenshots of the work

details, and followed through by the operator. It is

possible to integrate both hand-held tightening

tools (wired or with battery), as well as stationary

tightening spindles.

Supported functionsScanner

Several tools per station

Hand-held nutrunner ErgoSpin

Nexo cordless nutrunner

Tightening systems

Manual torque wrench

One active tool per station at a time

Component hierarchy: component (type),

operation, job

Pre tightening, final tightening, manual static

torque check

Tightening sequence can be set or freely

selectable

Selection of part, operation, and job via barcode

or socket tray

Tool selection via socket tray

Pick To Light via Modbus-TCP/UDP

Interrupt and continue processing

Flexible interfaces for identification and data

output

Industry 4.0 interfaces such as SignalR and

MQTT

The guidance software is used with hand-held or hand-guided

tightening tools for the controlled processing of a tightening

application at one or more parts. The operator is guided through the

process step by step.

Worker guidance software

53Worker guidance software | Application accessories

Bosch Rexroth AG

I4.0-Interface like SignalR and MQTT

I/O via USB Profibus, OpenProtocol/IM24V, Modbus-TCP/UDP

Driver interface for tightening systems

CS/KE (Profibus) and OpenProtocol (Nexo cordless nutrunner)

Torque wrenches from GWK, Crane, and Saltus

Socket trays (USB/Lan /Wi-Fi or CS/KE IM24V)

Position identification for the tightening joint

Worker guidance (for example Euchner-Key)

Data output – interface

XML-Data(“Motis“), text file (“Csv“)

Export/Archive from local database

Lua-Scripting for different applications

54Worker guidance software | Application accessories

Bosch Rexroth AG

Notes

55Notes | Application accessories and special components

Bosch Rexroth AG

Fornsbacher Straße 92

71540 Murrhardt, Germany

www.boschrexroth.com/tightening

How can we help you?

Contact us at the following email address:

[email protected]

© Bosch Rexroth AG 06.2017

Subject to change!

The data specified above only serve to describe the product.

As our products are constantly being further developed,

no statements concerning a certain condition or suitability

for a certain application can be derived from our information.

The information given does not release the user from the

obligation of own judgment and verification.

It must be remembered that our products are subject to a

natural process of wear and aging.

Bosch Rexroth AG

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