appendix a tools and records - oil jet pump
TRANSCRIPT
A-i
APPENDIX A
TOOLS AND RECORDS
A - 1 API pump Designations.A - 2 API Sizes of Pumping Unit Designations.A - 3 Pump Abbreviations.A - 4 Kickover Tools for Running Gas Lift Valves.A - 5 Kickover Tool For Pulling Gas Lift Valves.A - 6 55-Gallon Drum Measurements.A - 7 The 7-Day Daily Gauge Report. A - 8 The 8-Day Daily Gauge Report.A - 9 The Weekly Gauge Report. (Vertical)A - 10 The Monthly Gauge Report.A - 11 Materials Transfer Record.A - 12 Pipe Tally Sheet.A - 13 Fishing Rods.A - 14 Rod Fishing Tools.A - 15 Lease Information Record.A - 16 Motor/Engine Records.
A-1
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 1
API PUMP DESIGNATIONS
(courtesy of Harbison Fischer)
A-2
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 2
API SIZES OF PUMPING UNIT DESIGNATIONS
Pumping Unit Size Designations.Pumping unit sizes and the load that can be suspended safely from the sucker rods are reduced
to 5 designations that can be written on one line. A permanent metal plate is attached to thegearbox with these identifying numbers printed on them. These designations in order are:
1. Type of Pumping Unit.A Air Balanced.B Beam BalancedB-P Beam Balanced (Pin Mount)C Conventional (Standard)CT Conventional (Two Point)C-P Conventional (Pin Mounted)C-M Conventional (Portable)M Mark II UnitorqueLP Low ProfileRM Reverse Mark
2. Peak Torque Rating in Thousands of Inch Pounds.
3. D Double Reduction Gear Reducer.
4. Polished Rod Load Rating in Hundreds of Pounds.
5. Stroke Length in Inches.
A-3
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 3
PUMP ABBREVIATIONS
(courtesy of Trico Industries, Inc.)
A-4
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 4
KICKOVER TOOLS FOR RUNNING GAS LIFT VALVES
(courtesy of CAMCO Products and Services)
A-5
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 5KICKOVER TOOL FOR PULLING GAS LIFT VALVES
(courtesy of CAMCO Products and Services)
A-6
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 6
55-GALLON DRUM MEASUREMENTS
Drum Horizontal Gallons m3
Measured Depth Inches mm
Drum Vertical Gallons m3
0.902.514.546.889.47
0.0030.0100.0170.0260.036
12345
255176
102127
1.723.455.176.908.62
0.0070.0130.0200.0260.033
12.2615.1918.2521.3924.59
0.0460.0580.0690.0810.093
6789
10
152178203229254
10.3412.0713.7915.5817.24
0.0390.0460.0520.0590.065
27.8231.0634.2837.4640.56
0.1050.1180.1300.1420.154
1112131415
279305330356381
18.9720.6922.4124.1425.86
0.0720.0780.0850.0910.098
43.5646.4349.1251.6053.81
0.1650.1760.1860.1950.204
1617181920
406432457483508
28.5929.3131.0332.7634.48
0.1080.1110.1180.1240.131
55.6657.00
0.2110.216
2122232425
533559584610635
36.2137.9339.6541.3843.10
0.1370.1440.1500.1570.163
Calculations based on:
2627282930
660685711737762
44.8346.5548.2550.0051.72
0.1700.1760.1830.1890.196
Drum height = 33.35 inches or845 mmDrum capacity = 57.325 gals.or 0.217 m3
313233
33.25
787813838845
53.4555.1756.8957.33
0.2020.2090.2150.217
A-7
THE BARREL CHART
The barrel chart is handy for calculatinghow much chemical is on hand. This isespecially important at the end of the monthin determining how much chemical is onhand, what types, and whether a waitingperiod for delivery is required. Mostchemicals used to treat crude oil, clean tankbottoms, treat injection water, inject as acasing preservative, treat scale accumulation,or other purposes on the lease are customblended. If chemicals are not ordered untilthe supplies are deplete, the lease pumpermay run out of required chemicals beforethey can be blended and delivered. This mayresult in a lot of difficult-to-treat crude oilaccumulating.
The barrel chart allows the amount ofchemical in a barrel to be computed whetherthe barrel is standing vertically or lying on itsside. Although the chart is in 1 inchincrements, it is easy to interpolate to thenearest quarter-inch if required. If a barrel isused for short time tests on wells, this chartis extremely useful.
The chemical record should be updated inthe lease information and performancehandbook every month. This gives the leasepumper an instant reference of monthly useof every chemical stocked, and consumptionand restock dates are easily projected long inadvance of running out. It also allows thecomputation of the amount of chemicalconsumed per hundred barrels of oil sold.These figures can help the lease pumperdetermine whether chemical consumption isappropriate for production needs and results.
The chemical records will also correctlyidentify the contents of every barrel of liquidheld on the lease and the amount on hand. Ifthe contents of a barrel are unknown, acompany must pay to have the chemicalanalyzed and identified so that it can bedisposed of properly to meet environmentalregulations. If accurate records are kept, agreat deal of money can be saved. Thus, thelease pumper should keep good records andnever allow the lease to accumulate even onebarrel of unknown liquids.
A-8
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 7
THE 7-DAY DAILY GAUGE REPORT
A-9
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 8
THE 8-DAY DAILY GAUGE REPORT
A-10
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 9
THE WEEKLY GAUGE REPORT (VERTICAL)
A-11
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 10
THE MONTHLY GAUGE REPORT
A-12
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 11
MATERIALS TRANSFER RECORD
A-13
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 12
PIPE TALLY SHEET
A typical well servicing report that is filled out each time rods or tubing are pulled on the site. Everything run into the hole is described in detail. Packers and other components must have release
instructions in the remarks. Components are listed in order of being run into the hole.
Pipe Tally
A-14
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 13
FISHING RODS
(courtesy of Trico Industries)
A-15
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 14
ROD FISHING TOOLS
(courtesy of Trico Industries)
A-16
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 15
LEASE INFORMATION RECORD
LEASE INFORMATION
Name of Lease ________________________________________________________________Location of Lease ______________________________________________________________Well Number________________ Depth of Well______________ Date Drilled_____________
PUMPING UNIT INFORMATION
Date Installed______________Manufacturer____________________________ Style of Unit____________________________Size______________ Serial No.______________________ Direction of Rotation____________Stroke Lengths Available_______________________________ Length in Use_______________Gear Ratio_________________________ Strokes Per Minute Now_______________________Pumping Unit Sheave Diameter_______________ Number of Grooves_____________________Belt Width _______________________ Number and Size of Belts________________________Shaft Size____________________ Keyway_______________ Maximum Size ______________Style of Pumping Unit Skid________________________ Style of Base____________________Gearbox Oil________________ Capacity_____________ Bearing Grease__________________Rod Lubricator Oil __________________________ Stuffing Box Lubrication_______________Prime Mover_______________________________ Strokes Per Minute___________________Remarks______________________________________________________________________
BELT DRIVE INFORMATION
Number of Belts____________ Size____________ Length______________ Type___________Belt Capacity: Prime Mover__________________ Pumping Unit_________________________Sheave Description: Prime Mover: Diameter_________ Shaft Size________ Keyway________
Pumping Unit: Diameter________ Shaft Size________ Keyway________Prime Mover Adjustment Available (Inches)
Toward Unit_____________________ Away from Unit_________________________How Will This Affect Belt Guard?__________________________________________________
A-17
WELLHEAD INFORMATION
Lease_____________________ Well No.____________________ Date Listed______________Polished Rod: Thread Up___________ Thread Down____________ Length________________Polished Rod Liner: I.D.______ O.D._____ Length_______________ Gasket Size___________Lift Pony on Top of Polished Rod ______X______X_____________Lubricator Brand ______________Pad Description________________ Oil Used_____________Stuffing Box Brand._______________________ I.D. of Packing__________________________Packing Brand __________________Inserts Needed (Describe)__________________________________________________ Packing Quality or Info.___________________________________Polished Rod Clamp Bolts: How Many? ________ Diameter__________ Length_____________Pumping Tee_________________________ Bleeder Valve ______________________________Wing Valve__________________________ Wing Check Valve___________________________Casing Valve_________________________ Casing Check Valve _________________________Other (Rotators, Misc.)_________________________________________________________________________________________________________________________________________
CASING RECORDS
Depth from Wellhead to Perforations _______________________________________________Description of Perforations _______________________________________________________Open Hole Below Perforations ____________________________________________________
PIPE AND TUBING
Type of Tubing. (Check One) H-40______ J-55______ C-75______ N-80_______ P-105______Other (Describe) ________________________________________________________________Threads: 8 Round _________________________ Other than 8 Rd.________________________Average Joint Length __________________ Pipe Measured: Threads Off______ Overall______Packer or Holddown. To Set______________________________________________________To Release______________________________________ Tension Pulled____________Pounds
COMMENTS:
A-18
The Lease Pumper’s Handbook
Appendix ATools and Records
Section 16
MOTOR/ENGINE RECORDS
Electrical Motor Information
Manufacturer __________________________ Type of Frame____________________________Horsepower ___________________________ Volts Required____________________________Amperage _____________________________ RPM ___________________________________Shaft Diameter _________________________ Keyway_________________________________Sheave Diameter___________________ Style__________________ Grooves_______________Can Voltage Be Changed? (Yes/No)___________ If Yes, describe______________________________________________________________________________________________________Mounting Bracket: Width______________________ Length____________________________
Engine Information
Field ___________________________ Lease_________________ Location ________________Type of Installation______________________________________________________________Make of Engine___________________ Model________________ Serial No.________________Number of Cylinders_______________ Rings_________________ Bearings ________________Valve Clearances: Intake____________________ Exhaust______________________________Spark Plugs______________________ Magneto ______________ Magneto Rotation_________Coil ____________________________ Distributor ____________________________________Carburetor_____________________________________________________________________Battery size______________________ Date Installed__________________________________Starter __________________________ Generator_____________________________________Oil: Capacity_____________________ Brand_________________ Weight_________________Oil Filter ________________________ Change Schedule________________________________Radiator: Capacity________________ Quarts Antifreeze________ Freeze point_____________Radiator Hose Sizes: Upper_________ Lower_________________ Water pump_____________Fan belt _________________________ Clutch________________________________________Shaft Diameter ____________________ Keyway______________________________________Sheave Style ______________________ Diameter______________ Number of grooves_______Drive Belt Size and Length _______________________________________________________Date Engine Was Installed_____________________ Date Overhauled_____________________Gas Log and Scrubber Information _________________________________________________Maintenance Notes ____________________________________________________________________________________________________________________________________________