appendix 33 - gcs-sa.biz · cv - coefficient of consolidation cw - concentration by mass, or...
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Appendix 33
SLURRY MANAGEMENT PLAN
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Offices: Durban Gaborone Johannesburg Lusaka Maseru Ostrava Pretoria Windhoek
Directors: AC Johnstone (Managing) PF Labuschagne AWC Marais S Napier W Sherriff (Financial)
Non-Executive Director: B Wilson-Jones
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Our Reference Somkhele Slurry Management Plan
Your Reference Pit A - Slurry Management Plan
Memo
1 INTRODUCTION
Inqubeko Consulting Engineers recently completed a deposition investigation study on Pit A
for Tendele Coal Mine near Mtubatuba, South Africa. The findings and recommendations of
this study was used to draft this memo as the Slurry Management Plan.
2 DEPOSITION INVESTIGATION
The pit background and findings of study can be summarised as follows:
• Pit excavation commenced around 2007 and was completed in 2009.
• Fine coal discard in the form of slurry was deposited between 2010 and 2017, for the
latter two years flocculent was added which increased the removal of water and
aiding consolidation.
• 3m deep DCP testing was carried out initially followed by 40m CPTU Piezocone
testing.
• 3.3m deep settlement may occur within the pit with an additional 5m cap.
• It is possible to deposit more material up to about 1,5m below a decant level under
controlled conditions.
To: Tendele Coal Mine (Pty) Ltd
Attention: Jade Dafel
CC: Jarmi Steyn
Subject: Pit A - Slurry Management Plan
From: Pieter de Coning; Henri Botha; Pieter Labuschagne
Date: 14/02/2019
Tendele Coal Mine Pit A - Slurry Management Plan
Slurry Management Plan 14 February 2019 Page 2
• Capping will have to commence with a well-drained layer of coarse material which
can be hydraulically placed to ensure an even spread of the load.
• Tipping of coarser material will be possible, once the initial cap has settled, which
should be placed in a manner to ensure surface drainage
• An engineering design must be done to ensure environmental compliance with the
settlement rates in mind, and a final drainage system on the capped surface.
• The decant elevation and the existing water monitoring network for Pit A is shown by
Figure 2-1.
Figure 2-1: Pit A monitoring network and decant elevation
Tendele Coal Mine Pit A - Slurry Management Plan
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3 PIT A SLURRY MANAGEMENT PLAN
The following section outlines conceptual strategies available to manage and monitor the
slurry contained within Pit A.
3.1 Method of Slurry Deposition
More slurry can be deposited up to 1,5m under the lowest decant point (approximately 77 to
78.4 mamsl) on the lip of the pit, under the following conditions:
• The slurry must be flocculated to increase the removal of water and aid consolidation.
• The slurry should by deposited in at least two, and possible three locations as shown
Inqubeko Consulting Engineers report (refer to Annexure A) to force the pool to the
dewatering pumps (It should be possible to move the point should the pool if required).
• Deposition layer thickness should also be kept as thin as possible to allow for better
drying of the slurry.
• Deposition should therefore also be altered to try and give some drying time.
• The pool must be kept as small as possible to maximize evaporative drying of the slurry
3.2 Capping Design
Capping design should be done in such a manner to prevent any ponding of water on the pit
area. The cap will be domed where possible to aid in run-off of precipitation, keeping the
settlement rates in mind, and prevention possible erosion.
3.3 Flocculent
As mentioned above, flocculent must be added whilst depositing the slurry, as is currently the
case, to ensure maximum water is removed and settlement consolidation is as high as possible.
3.4 Stormwater Management
Whilst still in use all clean storm water should be diverted around the pit by means of berms
and trenches, as is currently the case, ensuring that GN704 is adhered to in term of sizing and
design.
Water from within the pit, while still operational, is will still be considered dirty and must be
extracted and stored in the aboveground pollution control dams for re-use in the plant.
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Slurry Management Plan 14 February 2019 Page 4
Once the capping has been constructed, it is still advisable to divert clean storm water around
the site as the drains (berms and trenches) will still be intact. Only water falling on the
rehabilitated and capped pit area will flow over the pit capping area preventing excessive
water flowing of the rehabilitated pit area, thereby also lowering the risk of any ponding of
water on the capped pit area, as well as lowering the risk of erosion due to high flow volumes
and speeds.
3.5 Environmental Seepage Management
Somkhele Anthracite Mine (SAM) implements a mine water management hierarchy (INAP,
21018) which constantly considers:
• Pollution prevention at all potential sources;
• Minimisation of potential impacts by mitigation measures;
• Recovery and beneficial use of mine water; and
• Treatment of mine water for beneficial use and discharge (where required).
3.5.1 Monitoring of potential seepage
There is an existing groundwater and surface water monitoring programme surrounding Pit A.
Hence, adequate mine water monitoring of the receiving environment as well as baseline
water quantities are continuously used to monitor seepages form Pit A. The monitoring
network is audited annually to identify gap areas, to ensure sufficient monitoring is taking
place.
The focus of monitoring is:
• Multiple-level monitoring of boreholes to monitor groundwater level behaviour in the
surrounding aquifer.
• Confirm/validate the predicted impacts on groundwater availability and quality after
closure.
• Update existing predictive tools (i.e. numerical groundwater models) to verify long-
term impacts on groundwater.
• Visual verification of groundwater inflow/outflows into/from Pit A and subsequent
flow monitoring, when and if it occurs.
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3.5.2 Mitigation measures
In the unlikely event that seepage from Pit A occurs, SAM has the following mitigation
measures in place.
• Change monitoring boreholes, situated downstream of Pit A, to pump-and-treat
boreholes. The aim will be to:
o Induce aquifer drawdown to lower the in-pit water level, and hence the
aquifer water level, to prevent further seepage though Pit A high wall areas;
o Treat dewatered water to reticulate it into the mine water balance; and
o Stop seepage long enough to install a permanent treatment system.
• Poor quality seepage will need to be treated before it is discharged into the receiving
environment. Treatment options will depend on the seepage water quality and
quantity. If seepage does occur, the following treatment methods will be considered:
o Limestone diversion wells or limestone channels (refer t0 ;
o Revers osmosis and membrane treatment;
o Linear flow channel reactors; or
o Artificial wetlands.
Figure 3-1: Schematic representation of a passive limestone channel
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3.6 Trade Off
The following trade-off between traditional surface disposal and the Somkhele in pit disposal
shows that in pit disposal is more attractive and potentially more environmentally sustainable
for the Somkhele Mine.
Traditional Surface Disposal:
• Esthetical and visually a problem – especially close to a park;
• Exposed to oxygen and rainfall – difficult to encapsulate the entire waste site;
• If AD and SD1 is detected in the aquifer one needs to find sufficient space for a new
waste site. This means that a new area will be “contaminated”;
• Not enough material to completely close and rehabilitate mining voids; and
• Long term integrity of linings questionable.
In Pit:
• No visual dumps;
• Encapsulate waste;
• Potential AD and SD contained in an already disturbed mine site;
• Methods well establish to treat problems, should they arise;
• No open voids after mine closure. Optimises life of mine and reduces rehabilitation
costs;
• Reshaping of the landscape to pre-mining conditions possible due to a surplus amount
of backfill material;
• Re-establishment of residents possible, with insignificant risk when compared to pit-
lakes; and
• Improve the water return from waste impounds and facilitate their rehabilitation.
1 AD = Acid drainage, SD = Saline drainage.
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ANNEXURE A: SOMKHELE MATERIAL TESTING REPORT
SOMKHELE COAL MINE WASTE MATERIAL PROPERTIES REPORT
Report ML0066-REP-01
APRIL 2018
Report prepared for
Tendele Coal (Pty) Ltd
Prepared by:
Inqubeko Consulting Engineers
P O Box 608
EMPANGENI
3880
Somkhele Mine: Waste Material Properties Report Page I
REPORT REVIEW SHEET
SOMKHELE COAL MINE WASTE MATERIAL PROPERTIES REPORT
Report no: ML0066-REP-01
Client name: Tendele Coal (Pty) Ltd
Client contact:
Inqubeko Project Manager: Freek Pretorius
Inqubeko Technical Reviewer: Freek Pretorius
Main Author: Kevin Goss-Ross
Date Report Number Comment
30/4/2018 ML0066-REP-01 Issued for comment
Somkhele Mine: Waste Material Properties Report Page II
INDEX
1 TERMS OF REFERENCE ........................................................................................... 1
2 TERMINOLOGY AND CLARIFICATIONS .................................................................. 1
3 BACKGROUND ........................................................................................................... 3
4 SAMPLE DESCRIPTION ............................................................................................. 3
5 FINES SLURRY PSD .................................................................................................. 4
6 GEOTECHNICAL PSD AND ATTERBERG LIMIT TESTS ......................................... 5
7 PARTICLE DENSITY ................................................................................................... 7
8 SLURRY FINES FREE SETTLING BEHAVIOUR ....................................................... 8
9 COMPACTION ............................................................................................................. 9
10 PERMEABILITY ........................................................................................................ 10
11 SHEAR STRENGTH .................................................................................................. 14
12 CONSOLIDATION ..................................................................................................... 14
13 SLURRY FINES YIELD STRESS .............................................................................. 15
14 EVAPORATIVE DRYING .......................................................................................... 17
15 CONCLUSIONS ......................................................................................................... 19
16 FURTHER WORK ...................................................................................................... 19
APPENDIX A: MALVERN PSD RESULTS
APPENDIX B: PSD AND ATTERBERG LIMIT TEST RESULTS
APPENDIX C: FINES SETTLING TEST RESULTS
APPENDIX D: COMPACTION TEST RESULTS
APPENDIX E: PERMEABILITY TEST RESULTS
APPENDIX F: SHEAR TEST RESULTS
APPENDIX G: CONSOLIDATION TEST RESULTS
APPENDIX H: YIELD STRESS TEST RESULTS
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LIST OF FIGURES
Figure 5-1 PSD for Fines Slurry samples by Malvern laser method ........................ 4
Figure 6-1 PSDs (geotechnical + Malvern laser methods) ...................................... 5
Figure 6-2 Plasticity Chart ....................................................................................... 7
Figure 8-1 Slurry fines free settling (SF110) ............................................................ 9
Figure 10-1 Permeability of compacted waste material ......................................... 11
Figure 10-2 Permeability of fines slurry waste material ......................................... 12
Figure 11-1 Triaxial test results on slurry fines SF110 .......................................... 14
Figure 13-1 Yield stress vs. concentration for slurry fines ..................................... 16
Figure 13-2 Yield stress vs. concentration for -75µm fraction of slurry fines ......... 16
Figure 14-1 Slurry evaporation vs. freshwater evaporation ................................... 18
Figure 14-2 Normalised slurry evaporation vs. freshwater evaporation................. 18
Figure 14-3 Photographic record of drying sample................................................ 19
LIST OF TABLES
Table 5-1 PSD statistics for Fines Slurry samples by Malvern laser method .......... 5
Table 6-1 Particle size distribution and Atterberg limits (Geotech Lab) .................. 6
Table 6-2 Atterberg limit comparison for Fines Slurry ............................................. 6
Table 7-1 Particle density ....................................................................................... 7
Table 8-1 Slurry fines free settling results ............................................................... 8
Table 9-1 Compaction test results ........................................................................ 10
Table 10-1 Permeability of compacted waste material ........................................ 10
Table 10-2 Permeability of fines slurry (settling tests) ......................................... 13
Table 10-3 Permeability of fines slurry (oedometer tests) ................................... 13
Table 12-1 Consolidation test results .................................................................. 15
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ABBREVIATIONS ARD - Apparent Relative Density (density relative to water at 20°C)
CPT - Cone Penetration Test
Cv - Coefficient of consolidation
Cw - Concentration by Mass, or Percentage Solids (Mass Solids/Total Mass)
DPSH - Dynamic Probe Super Heavy
EC - Electrical Conductivity
K - Permeability
LL - Liquid Limit
MDD - Maximum dry density
MRD - Mine Residue Deposit
Mw - Coefficient of volume compressibility
Mw - Mass of water in a sample
Ms - Mass of solids in a sample
OMC - Optimum moisture content
PI - Plasticity Index
PL - Plastic Limit
ppm - Parts per million
PSD - Particle Size Distribution
ROM - Run Of Mine
rpm - revolutions per minute
SG - Specific Gravity (density relative to water at 20°C)
SPT - Standard Penetration Test
STLab - Specialised Testing Laboratory
TSF - Tailings Storage Facility
TSL - Thekwini Soils Laboratory
t/m3 - tonne per cubic meter
USCS - Unified Soil Classification System
w - Water Content (Mass Water / Mass Solids)
%W - Percentage Water ((Mass Water / Total Mass)
µm - Micron (mm/1000)
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1 TERMS OF REFERENCE This report was prepared by Inqubeko Consulting Engineers as part of a tailings investigation for the Somkhele Coal Mine near KwaMbonambi, South Africa.
2 TERMINOLOGY AND CLARIFICATIONS
2.1 Moisture
In geotechnical soil testing, moisture is determined by oven drying at 110 ± 5°C. Moisture may occur in various forms within a coal:
• Surface or free moisture: water held on the surface of coal particles or macerals (also referred to the air dry moisture content). The surface moisture is determined by drying in ambient air or at maximum 40°C in an oven for 48 hours.
• Inherent (residual) moisture: water held by capillary action within the pores/capillaries of coal.
• Decomposition moisture: water produced from the thermal decomposition of organic constituents of coal.
• Mineral moisture (water of hydration of mineral matter): water which comprises part of the crystal structure of hydrous silicates such as clays and inorganic minerals in coal.
Total moisture content of coal consists of surface and inherent moisture. The total moisture content of coal can be determined by oven-drying a known mass of coal sample to a constant mass at a temperature of 105°C to 110°C in an atmosphere of either air (ASTM, ISO) or nitrogen (ISO). There are more involved methods which falls outside the scope of this project.
In order to compare geotechnical test results and coal specific process related test results, all moisture parameters in this report will refer to the Total Moisture Content (surface + inherent moisture).
The terms "moisture" and "water" is used interchangeably in the report and refers to the liquor portion of a soil or slurry sample, including the soluble salt content.
Apart from the way moisture is tested, it is also expressed differently in various technical disciplines.
In Civil Engineering, moisture- or water content is expressed as the mass of water / mass of solids (Mw/Ms) in a sample and is denoted by w. It is thus a ratio, but is commonly expressed as a percentage, and frequently have values exceeding 100%.
In Process Engineering, moisture is expressed as the mass of water or of solids as a percentage of total mass. This is expressed as a percentage and denoted by %W (mass of water / total mass) or by Cw (concentration by mass = mass of solids / total mass). Cw is also referred to as the % solids. Thus, Cw = 100% - %W.
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To convert between %W and w, the following equations can be used:
%W = (w / (1+w)) x 100
w = %W / (100 - %W)
where w = water content = Mw/Ms as a ratio %W =percentage water = Mw / (Mw+Ms) x 100
2.2 Atterberg limits
Atterberg Limits refer to soil moisture states where soil behaviour changes and are usually expressed as the water content w as a percentage, but frequently expressed as a figure only (without the percentage suffix). This nomenclature will be applied in the report, but the associated %W and/or Cw may also be quoted to put the figures into perspective for readers who are accustomed to expressing moisture this way.
A liquid limit of 90 [%] therefore means a ratio of 0.9 (LL = 90[%] = 0.9 = mass of water / mass of solids), which is equivalent to %W = 47%.
2.3 Particle size distribution (PSD)
Laser particle size measurement (e.g. Malvern) is frequently used in Process Engineering and is appropriate to obtain the PSD of fine grained materials (finer than 2mm).
Civil Engineering soils laboratories follow a procedure in which the sample is effectively dry screened with an optional step of certain fractions washed on a 425 µm screen. Sample passing the 425 µm screen is further analysed by means of a hydrometer in a dispersant mixture containing deflocculant to counteract natural flocculated behaviour. Stokes' law is applied to determine particle size distribution to 2 µm grain size.
Both methods are used in this investigation, depending on the situation and the particle size range. It should, however, be taken into consideration that results from different methods are not necessarily directly comparable.
Geotechnical soil classifications and relationships are based on the PSD and other parameters. The standard soil mechanics PSD analysis results are therefore used for all geotechnical related classifications.
2.4 Waste material terminology
Different industries use different terms to describe their waste streams. Generally the term ‘tailings’ refers to all reject mineral streams generated by the processing plants that is not saleable product. In some industries the term "slimes" is used to denote a fine milled tailings, and historically the term "slimes dam" has been used to describe the storage facility where the slimes is managed.
At Somkhele there are generally coarse and fine waste streams, called "discard" and "slurry" respectively. Both waste streams are the result of physical separation of grains based on particle size and particle density with no chemical alteration. To ensure that the waste stream terminology is correctly understood in this report, the terms "fines" or "fines slurry" and "coarse discard" will be used.
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2.5 Particle Density and Apparent Relative Density
Particle density refers to the density of the grains that make up a soil or mineral suspension. It is an important parameter for calculations between mass and volume. It is usually denoted as SG (specific gravity), which is the particle density relative to the density of water at a temperature of 20°C (0.99823 t/m3). Technically the SG should be multiplied by 0.99823 t/m3 to obtain the particle density in absolute terms (in t/m3 or g/ml), but since it makes a small difference it is usually ignored.
Apparent relative density (ARD) refers to the density of a lump of soil or rock compared to the density of water and is analogous to the SG test except that the lump of material may contain voids. When used on pieces of solid rock aggregate it is assumed that the results are similar to that of SG tests.
3 BACKGROUND The objective of the material investigation is to determine various relevant parameters of the general waste streams for application in geotechnical and environmental design processes.
It was not the intention to characterise all the different waste streams from different mining processes and plant rejects, but only to broadly characterise the fines ("slurry") waste stream and the coarse ("discard") waste stream, after which the need for more detailed characterisation would become apparent.
It is the intention that this report can be used as information source for various projects and processes, and therefore more characterisation tests were conducted than currently required in anticipation of these parameters being sought at a later date.
4 SAMPLE DESCRIPTION The samples were collected from Somkhele waste streams by various Somkhele personnel and delivered to Inqubeko in Empangeni and Mtunzini over the period November 2017 to January 2018.
The initial 20 litre fines slurry sample delivered to Empangeni (SF100) was dilute, but subsequent samples were settled at the mine before delivery. Two 25 litre buckets (SF101 and SF102) were delivered on 6 December and two 65 litre (not full) dustbins (SF103 and SF104) were delivered on 19 January. The settled samples (SF101 to SF104) were combined in Mtunzini before submitting for geotechnical laboratory testing. Preparation consisted of decanting further process water, combining the settled slurry samples on a HDPE plastic liner, mixing to homogenise, air drying, breaking lumps, remixing, splitting and bagging. The combined sample was numbered as SF110. Most of the sample was submitted to Specialised Testing Laboratory (STL) in Pretoria, who subcontracted BM du Plessis Civil Engineering laboratory for specific specialised tests. A smaller fines slurry sample was submitted to Thekwini Soils Laboratory in Durban for specialised consolidation testing. Additional testing was done by the author in Mtunzini.
A few fines slurry quality control samples from various plants were also delivered, which was used to check the variability of fines PSD. These samples were numbered SF105 to SF109.
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The PSD of all the fines slurry samples were tested with a Malvern Mastersizer 2000 laser instrument in Mtunzini.
The coarse discard samples were generally collected at different dump positions at the mine. The PSD of two of the bags was visibly smaller than the rest, which prompted the decision to treat these separately since it was presumed that this type of discard can be applied selectively if it has certain beneficial characteristics (e.g. compatibility or permeability). The two bags were combined and mixed on a tarpaulin, re-bagged and named "medium discard".
All the remaining bags of coarse discard sample were combined on a tarpaulin, mixed to homogenise the sample, coned and quartered and bagged in two large bags.
5 FINES SLURRY PSD Figure 5-1 shows the PSD graphs of all the fines slurry samples received and Table 5-1 shows the derived statistics and sample descriptions.
Except for samples SF100 and SF107 there is a close grouping of PSD. This indicates that the composite sample (SF110) which does not contain any of SF100 or SF107 is reasonably representative of the fine slurry material for characterisation purposes.
Detailed Malvern PSD results are attached as Appendix A.
Figure 5-1 PSD for Fines Slurry samples by Malvern laser method
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Table 5-1 PSD statistics for Fines Slurry samples by Malvern laser method
6 GEOTECHNICAL PSD AND ATTERBERG LIMIT TESTS Figure 6-1 shows the PSD by geotechnical soil lab methods as well as the PSD by laser method for SF110. It is apparent that there is a large discrepancy in the clay fraction between the two methods. While neither is wrong it is the author's opinion that the laser method gives a better representation of particle size for the fines fraction of this material. However, since all geotechnical classifications and material behaviour association is based on the hydrometer method, it is used for geotechnical processes.
Figure 6-1 PSDs (geotechnical + Malvern laser methods)
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Table 6-1 contains the PSD data, Atterberg limits and soil classifications based on the geotechnical lab data.
In addition to Atterberg limits on the composited fines slurry sample (SF110), Atterberg limits were also determined for two of the individual samples that were used to make up the composite sample (SF101 and SF103) to check for variability. Comparative Atterberg Limit properties are included in Table 6-2 and plotted on a Casagrande plasticity chart in Figure 6-2. The fines classify as silt of low plasticity.
One would have expected the composite sample liquid limit (LL) to be between the LL of the individual samples that were used to make up the composite. However, the values are reasonably close together considering the rather subjective nature of the test.
Table 6-1 Particle size distribution and Atterberg limits (Geotech Lab)
Table 6-2 Atterberg limit comparison for Fines Slurry
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Figure 6-2 Plasticity Chart
PSD and Atterberg (Foundation Indicator) test certificates are attached as Appendix B.
7 PARTICLE DENSITY Particle density was determined on Fines Slurry samples and on the fine portion of the Discard samples by means of SG tests. Results are given in Table 7-1.
Table 7-1 Particle density
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Since carbon content has a pronounced effect on density, the variability of density with aggregate size was further explored by doing ARD (lump density) tests on selected coarser fractions of the Coarse Discard sample. SG tests were also done on various slurry fines samples to test variability, as this parameter has significant impact on other calculations. The SG was determined by three different labs for sample SF110, which shows reasonable correlation.
A clear trend is that the particle density of the discard is higher than the slurry fines. Of the five fines slurry samples tested there was one that was noticeably lower (SF101). It would be prudent to not rely on only one sample when establishing the particle density of a large fines slurry deposit.
8 SLURRY FINES FREE SETTLING BEHAVIOUR Fines samples made up at a low slurry concentration were allowed to free settle (no flocculants added) to determine the likely behaviour in a TSF and determine possible problematic material with respect to thickening or clarity of supernatant bleed water. Sample SF100 was tested at the received dilute solids content of 5.35% solids, while the composite sample (SF110) was diluted to about 10% solids for the settling test. Both samples showed rapid settling of the bulk of the solids, but with very dirty supernatant. It took about one day for the supernatant to clear. This indicates possible combination (flocculent + coagulant) reagent requirement for thickener operation.
The results are summarised in Table 8-1 and Figure 8-1. Test certificates are attached as Appendix C.
Table 8-1 Slurry fines free settling results
Even though the final settled density was around 40% solids, it was observed that the material settled to concentrations in excess of 50% in the buckets. This is caused by less sidewall friction impact and higher bed height. The settling tests are thus not indicative of final settled densities in a TSF but serves as a quick check and comparison of different samples.
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Figure 8-1 Slurry fines free settling (SF110)
9 COMPACTION The expected compaction performance was determined by means of Mod AASHTO compaction tests, including moisture density relationship and California Bearing Ratio (CBR). Insufficient sample was available for Proctor tests to be performed as well, but density at Proctor effort can be deduced from the 90% Mod AASHTO results of the CBR tests.
Compaction and density test results are summarised in Table 9-1. Test certificates and detail information for density and compaction tests are attached as Appendix D.
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Table 9-1 Compaction test results
10 PERMEABILITY Permeability tests were done on re-constituted samples to provide design parameters for geohydrological modelling of waste containment facilities. Two conditions were targeted, namely compacted containment facilities (high density material) and contained fines slurry material (low density material).
To determine compacted material permeability, special Mod AASHTO sized compaction moulds were used that are directly attached in a permeability rig after compaction of the sample. Samples were tested at compacted densities corresponding to approximately 100% and 90% Mod AASHTO densities, which allows interpolation of permeability over a design range of compacted density. Results are tabulated in Table 10-1 and Figure 10-1.
Table 10-1 Permeability of compacted waste material
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From the permeability results it is apparent that the medium discard has a lower permeability at the same density as the coarse discard, but does not compact as well as the coarse discard and has higher permeability at similar compactive efforts. From a compaction and permeability point of view it is not worth selecting specific finer discard streams for embankment construction.
Figure 10-1 Permeability of compacted waste material
The permeability of settled fines slurry (under self-weight consolidation) was determined by allowing the fines slurry to settle in a cylinder, after which a head of water was connected and a base drain opened to allow water to flow through, causing consolidation and allowing the measurement of permeability at various stages of consolidation. This permits a relationship between permeability (falling head method) and density in the typical range that fines slurry would consolidate to under self-weight in a tailings storage facility.
Two tests were performed, one by the author (KGR) and one by an external laboratory (BM du Plessis), with slight variation on starting density, sample preparation and head used, as detailed in Table 10-2.
Permeability was also calculated from consolidation (oedometer) test results (see Section 12). The density increases with each loading in the oedometer test, which also gives a number of permeability versus density results. The permeability results calculated from two oedometer tests are reported in Table 10-3.
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The permeability results from all the fines slurry tests are plotted versus dry density in K = permeability in cm/s
Figure 10-2. The general trend of decreasing permeability with increasing density is clear, however there is overlap between the different tests that require some judgement in selecting appropriate values for modelling. A logarithmic curve fit on all the data points represents a good average for settled and consolidated fines slurry, with resulting equation:
Sd = -0.102 ln K - 0.3784 where: Sd = dry density in t/m3 K = permeability in cm/s
Figure 10-2 Permeability of fines slurry waste material
For analysis of compacted dried fines the higher permeability according to the compacted test results (Figure 10-1) is recommended.
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Table 10-2 Permeability of fines slurry (settling tests)
Table 10-3 Permeability of fines slurry (oedometer tests)
Test certificates are included as Appendix E.
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11 SHEAR STRENGTH A consolidated undrained triaxial test with pore pressure measurements was done on reconstituted samples of the combined fines slurry sample (SF110) at low density to obtain properties of likely settled material. The lowest dry density at which the lab could prepare the samples was 1.01 t/m3, (68% solids) which consolidated to 1.16 t/m3 at 600 kPa effective consolidation stress. In this density range the material showed dilating behaviour.
Figure 11-1 Triaxial test results on slurry fines SF110
The effective friction angle is 30⁰ with zero cohesion. Figure 11-1 shows the P-Q
graph; the bump in the specimen 3 graph was as a result of a short power failure during testing.
The full test results are attached as Appendix F.
No shear strength tests were done on the discard due to the coarse particle size relative to the test specimen size.
12 CONSOLIDATION Consolidation material parameters are required to model the consolidation that would occur under self weight as well as under additional loading of a capping layer placed on a settled slurry fines waste facility. The better suited equipment for slurry consolidation testing is a Rowe cell, which is not readily available at commercial laboratories in South Africa. Therefore, a standard consolidation test was done on a reconstituted sample of the slurry fines (SF110) at the lowest density that would allow testing in a standard oedometer. The laboratory managed to start the test at 66% solids and with small initial loadings. Results are summarised in Table 12-1. T50 was determined by means of the square root time method.
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Table 12-1 Consolidation test results
A second option was pursued at the same time at a different laboratory (TSL), who had some of the Rowe cell equipment available and managed to source the rest of the equipment to complete a successful Rowe cell consolidation test. However, the slurry sample poured into the Rowe cell consolidated rapidly under an initial bedding load of 4.2 kPa to a dry density of 1.055 t/m3.
The full results are attached as Appendix G.
13 SLURRY FINES YIELD STRESS Vane yield stress of the slurry fines was measured with a Brookfield YR1 yield stress rheometer at varying moisture contents for three fines samples. The yield stress curves are plotted in Figure 13-1 and test certificates are included as Appendix H.
It is generally accepted that the -75µm fraction of fines slurry primarily contribute to yield stress, while the +75µm fraction behaves more like added mass in the slurry. Since the samples that were tested contain variable amounts of +75µm material, Cw (% solids) was calculated using the mass of the -75µm fraction only, and plotted in Figure 13-2. This brings the curves of SF110 and SF101 close together but still some way off from SF103. At a slurry concentration of 40%, the yield stress difference is 20Pa (30Pa to 50Pa), which shows there is variability in the rheology of the generated slurry fines material.
Somkhele Mine: Waste Material Properties Report Page 16
Figure 13-1 Yield stress vs. concentration for slurry fines
Figure 13-2 Yield stress vs. concentration for -75µm fraction of slurry fines
Somkhele Mine: Waste Material Properties Report Page 17
14 EVAPORATIVE DRYING The rate of evaporative drying from the fines slurry as compared to water was tested in an evaporation chamber, where the energy was limited to represent atmospheric conditions. Radiation energy was provided by two 50 Watt halogen lamps and temperature was controlled with a thermostat between 34°C and 38°C by activating a fan that forced ambient air through the chamber. The intermittent forced air also removed humid air. The achieved freshwater evaporation was approximately 12mm per day.
There was no attempt to simulate day/night or other cycles and the results are relative to the control fresh water sample and not related to other real life parameters. Since the air in the chamber is constantly replaced there are no evaporation limiting conditions except the availability of moisture from the sample or physical manifestations of the sample (e.g. crusting).
The starting point was taken as the post bleed condition. Settled slurry was placed in the evaporation container and left for 24 hours, after which the additional bleed water was removed and the evaporation test started.
The rate of evaporation as compared to open water is influenced by many factors, including the colour of the material reflecting or absorbing energy, availability of water held in the capillaries between the particles and the point at which air enters into the voids between the solid particles.
Figure 14-1 plots evaporation from slurry and the resulting increase in concentration (% solids) against freshwater evaporation. To clarify the ratio between evaporation from slurry and freshwater evaporation, slurry evaporation is normalised in Figure 14-2; a value of one therefore represents equal evaporation from slurry and freshwater.
It is apparent that the evaporation rate from slurry is initially slightly higher than that of water up to approximately 78% solids, after which the rate of evaporation from the slurry is lower than evaporation from open water. This concentration (Cw = 78% solids) is suspected to be at or just past the point where air is allowed into the soil structure (also denoted as the air entry value) and further evaporation does not lead to equivalent consolidation shrinkage. This is an important parameter as relationships between mass and volume is readily done when the material is saturated, but past the air entry moisture condition it is necessary to measure in situ density.
Somkhele Mine: Waste Material Properties Report Page 18
Figure 14-1 Slurry evaporation vs. freshwater evaporation
Figure 14-2 Normalised slurry evaporation vs. freshwater evaporation
Somkhele Mine: Waste Material Properties Report Page 19
Figure 14-3 Photographic record of drying sample
15 CONCLUSIONS The representativeness of the tested fines slurry was to an extent achieved through PSG and SG tests on various samples. This was limited, however, to a specific time frame and does not necessarily represent historical deposits. The conclusions reached are therefor based on the samples supplied which is very small portion of the tailings already deposited and still to be deposited and variances in behaviour in actual deposits can still occur.
The main conclusions are summarized as follows:
• The coarse discard is a good embankment construction material from a stability and drainage point of view.
• The slurry fines material can be compacted to reasonably low permeability to limit seepage but not quite to the point of acting as an impermeable liner.
• From the consolidation tests one can deduct that the rate of consolidation of the fines slurry should be reasonably good, which is consistent with the low clay (-2µm) content.
• The fines slurry settles very well, except for a small fraction that takes longer to clarify, and reaches reasonably high densities under self weight consolidation.
• The fines slurry dries well under evaporative conditions up to 75% solids (1.2 t/m3 dry density) when the drying rate starts to decrease.
16 FURTHER WORK
The test work done on the samples collected should be followed up with field testing in tails deposits such as Pit A.
Somkhele Mine: Waste Material Properties Report
APPENDIX A
MALVERN PSD TEST RESULTS
Somkhele Mine: Waste Material Properties Report
Somkhele Mine: Waste Material Properties Report
APPENDIX B
PSD AND ATTERBERG TEST RESULTS
Client Name: Inqubeko Consulting Engineers
Project Name: Somkhele
Job Number: KGR-02
Date: 2018-03-02
Method: SANS 3001 GR1, GR10 & ASTM D422
Sample Fines Discard Discard Fines Discard Discard
Desc. (SF110) (Coarse) (Medium) (SF110) (Coarse) (Medium)
Lab No KGR-02-03 KGR-02-06 KGR-02-07 KGR-02-03 KGR-02-06 KGR-02-07
75.0 100 100 100 39 0 0
63.0 100 100 100 32 0 0
53.0 100 100 100 7 SP NP
37.5 100 92 100 3.2 0.4 0.0
28.0 100 81 100 7 0 0
20.0 100 72 100
14.0 100 65 100 0 74 69
10.0 100 56 94 21 22 29
7.1 100 49 84 60 3 1
5.00 100 40 69 19 1 1
2.00 100 26 31 0.4 0.0 0.0
1.00 100 20 14
0.425 99 14 9 100 26 31
0.250 98 10 6
0.150 93 7 4 0.16 2.55 2.57
0.075 85 5 3 N / T N / T N / T
0.050 75 3 2 1.946 2.336 2.306
0.020 59 2 1
0.006 35 1 1 ML GW-GM SW
0.002 19 1 1 A - 4 A - 1 - a A - 1 - a
Remarks: *: Assumed
N / T: Not Tested
Grading Modulus
Moisture Content (%)
Relative Density (SG)*
FOUNDATION INDICATOR
Liquid Limit (%)
Plastic Limit (%)
Plasticity Index (%)
Linear Shrinkage (%)
PI of whole sample
% Gravel
% Sand
% Silt
Activity
Grading & Hydrometer Analysis
(Particle Size (mm) & % Passing)Atterberg Limits & Classification
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors
can be held liable for any damages whatsoever arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full.
Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in place.
Unified (ASTM D2487)
AASHTO (M145-91)
Lab No
% Clay
% Soil Mortar
Depth (m)
Sample
Client Name: Inqubeko Consulting Engineers
Project Name: Somkhele
Job Number: KGR-02
Date: 2018-03-02
Method: SANS 3001 GR1, GR10 & ASTM D422
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors
can be held liable for any damages whatsoever arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full.
Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in place.
FOUNDATION INDICATOR
0
20
40
60
80
100
0.001 0.01 0.1 1 10 100
% P
assin
g
Size (mm)
PSD
KGR-02-03
KGR-02-06
KGR-02-07
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70
PI o
f W
ho
le s
amp
le
Clay Fraction of Whole sample
Potential Expansiveness
KGR-02-03 KGR-02-06 KGR-02-07
MED
IUM
HIG
H
LOW
VERY
HIG
H
0
10
20
30
40
50
60
0 10 20 30 40 50 60 70 80 90 100
Pla
stic
ity
Ind
ex
Liquid Limit
Casagrande Plasticity Chart
KGR-02-03 KGR-02-06 KGR-02-07
CL -ML
ML o r OL
CL o r OL
MH o r OH
CH o r OH
Inqubeko Consulting Engineers
-
Somkhele
-
Atterberg Limits *
LL
(%)
PI
(%)
LS (
%)
Description
2.349
AR
D
(-53m
m +
37m
m)
2.306
2.01
1.946
45
42 7 3.0
AR
D
(-7.1
mm
+ 5
mm
)
2.317 2.366
AR
D
(-28m
m +
20m
m)
AR
D
(-14m
m +
10m
m)
Fines (SF110)
Fines (SF101)
Fines (SF103)
Discard (Coarse)
Discard (Medium)
Remarks:
07
2.336 2.37006
05
8 1.704
1.860
Lab no
Part
icle
Den
sity
(SG
) (-
2m
m)
03
Project Name: Job Reference no:
Source: Project No: Date:
KGR-02
02.03.2018
PROPERTIES OF AGGREGATE & SANDSheet reference:
R-STL-005
Client:
Test Method(s) : SANS 3001-AG1 / AG2 / AG4 / AG5 / AG10 / AG14 / AG15 / AG20 / AG21 / AG22 SANS202 / 850 / 5833 /
5837 / 5839 / 5840 / 5846 / 5849 / 5850 / 5856 / 6243 / 5832 (if applicable)
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can held liable for any damages whatsoever arising from any error made in performing any tests, nor from any conclusions drawn therefrom.
Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in place.
Inqubeko Consulting Engineers BS 1377 Part 2
Somkhele 12/03/2018
KGR-02
Lab No Sample Depth (m)
1.124 1.946 0.732
NMC (%)
Bulk
Density
(g/cm³)
Dry Density
(g/cm³)
Particle
Density (SG)Void Ratio
17.6 1.321
40.3 1.348 0.961 1.946 1.025KGR-02-03
46.7 32.1
76.5 30.7Fines
(SF110)-
Job Number:
Method:
Date:
Client Name:
Project Name:
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
DENSITY & MOISTURE CONTENT OF UNDISTURBED SAMPLES
Degree of
Saturation
(%)
Porosity (%)
Somkhele Mine: Waste Material Properties Report
APPENDIX C
SETTLING TEST RESULTS
FREE SETTLING TEST
Sample name
Project Somkhele mine Sample description Fine tailings
Date test started 25-Nov-17
Date test stopped 26-Nov-17 Particle density (g/cm3) 1.995
Test duration (hours) 25 Water density (g/cm3) 0.9973
Test temperature (°C) 24 Settling cylinder volume (ml) 997.3
Starting solids % (wt.%) 5.4% Starting slurry density (g/cm3) 1.0247
Final solids % (wt.%) 41.3% Final dry density (t/m3) 0.533
Supernatant clarity clear at end
Free settling rate (mm/h) 432
Fines Slurry (SF100)
45%350
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
0
50
100
150
200
250
300
350
0 5 10 15 20 25
% S
oli
ds
(w
t%)
Se
ttle
d h
eig
ht
(mm
)
Hours
Settled Height
Free settling rate
% Solids (wt %)
Hours
FREE SETTLING TEST
Sample name
Project Somkhele mine Sample description Fine tailings
Date test started 03-Feb-18
Date test stopped 04-Feb-18 Particle density (g/cm3) 1.995
Test duration (hours) 20 Water density (g/cm3) 0.9968
Test temperature (°C) 26 Settling cylinder volume (ml) 970.6
Starting solids % (wt.%) 10.2% Starting slurry density (g/cm3) 1.0506
Final solids % (wt.%) 39.5% Final dry density (t/m3) 0.491
Supernatant clarity clear at end
Free settling rate (mm/h) 298
Fines Slurry (SF110)
40%400
0%
5%
10%
15%
20%
25%
30%
35%
40%
0
50
100
150
200
250
300
350
400
0 5 10 15 20 25
% S
oli
ds
(w
t%)
Se
ttle
d h
eig
ht
(mm
)
Hours
Settled Height
Free settling rate
% Solids (wt %)
Hours
Somkhele Mine: Waste Material Properties Report
APPENDIX D
COMPACTION TEST RESULTS
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF110) SANS 3001 GR30
-
Maximum Dry Density: kg/m³ Optimum Moisture Content: %
Moisture Content (%):
Dry Density (kg/m³) 1278 1305 1311 1281
Client Name:
Project Name:
Sample:
Depth: (m)
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can not be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
MDD & OMC DETERMINATION (Mod. AASHTO)
Job Number:
Lab Number:
Method:
Date: 23-Feb-18
1316 17.1
15.3 16.3 17.3 18.3
1275
1280
1285
1290
1295
1300
1305
1310
1315
15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5
Dry
Den
sity
(kg
/m³)
Moisture Content (%)
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF110) SANS 3001 GR40
-
2.54 5.08 7.62
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
Depth: (m) Date: 02-Mar-18
CALIFORNIA BEARING RATIO
Mod. AASHTO Values Compaction Data: CBRSwell CBR at (mm) CBR Values
MDD OMC Dry Dens. MC Comp.
(kg/m³) (%) (kg/m³) (%) (%) (%) Compaction (%) CBR
1316 17.1 1330 18.6 101.1 1.8 12 14 15
100 10.4
98 8.4
7.6
95 5.81316 17.1 1265 18.6 96.1 2.0
2.4
7 7 8
97
3 4 3
93
1316 17.1 1196 18.6 90.9
4.3
90 2.8
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising from any
error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in
place.
1
10
100
1000
90.0 92.0 94.0 96.0 98.0 100.0 102.0
Cal
ifo
rnia
Be
arin
g R
atio
(C
BR
)
Compaction (%)
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-06
Discard (Coarse) SANS 3001 GR30
-
Maximum Dry Density: kg/m³ Optimum Moisture Content: %
Moisture Content (%):
Dry Density (kg/m³) 1822 1840 1849 1835 1819
Client Name:
Project Name:
Sample:
Depth: (m)
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can not be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
MDD & OMC DETERMINATION (Mod. AASHTO)
Job Number:
Lab Number:
Method:
Date: 23-Feb-18
1849 8.2
6.2 7.2 8.2 9.2 10.2
1815
1820
1825
1830
1835
1840
1845
1850
1855
6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5
Dry
Den
sity
(kg
/m³)
Moisture Content (%)
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-06
Discard (Coarse) SANS 3001 GR40
-
2.54 5.08 7.62
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
Depth: (m) Date: 02-Mar-18
CALIFORNIA BEARING RATIO
Mod. AASHTO Values Compaction Data: CBRSwell CBR at (mm) CBR Values
MDD OMC Dry Dens. MC Comp.
(kg/m³) (%) (kg/m³) (%) (%) (%) Compaction (%) CBR
1849 8.2 1848 8.7 99.9 0.0 49 55 57
100 49
98 35
30
95 221849 8.2 1761 8.7 95.2 0.0
0.0
22 24 25
97
17 17 18
93
1849 8.2 1704 8.7 92.2
18
90 14
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising from any
error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in
place.
1
10
100
1000
91.0 92.0 93.0 94.0 95.0 96.0 97.0 98.0 99.0 100.0 101.0
Cal
ifo
rnia
Be
arin
g R
atio
(C
BR
)
Compaction (%)
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-07
Discard (Medium) SANS 3001 GR30
-
Maximum Dry Density: kg/m³ Optimum Moisture Content: %
Moisture Content (%):
Dry Density (kg/m³)
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can not be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
MDD & OMC DETERMINATION (Mod. AASHTO)
Job Number:
Lab Number:
Method:
Date: 23-Feb-18
1648 12.9
11.5 12.5 13.5 14.5
Client Name:
Project Name:
Sample:
Depth: (m)
1629 1646 1644 1625
1620
1625
1630
1635
1640
1645
1650
11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0
Dry
Den
sity
(kg
/m³)
Moisture Content (%)
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-07
Discard (Medium) SANS 3001 GR40
-
2.54 5.08 7.62
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
Depth: (m) Date: 02-Mar-18
CALIFORNIA BEARING RATIO
Mod. AASHTO Values Compaction Data: CBRSwell CBR at (mm) CBR Values
MDD OMC Dry Dens. MC Comp.
(kg/m³) (%) (kg/m³) (%) (%) (%) Compaction (%) CBR
1648 12.9 1724 11.7 104.6 0.0 32 42 45
100 24
98 21
19
95 151648 12.9 1602 11.7 97.2 0.1
0.2
20 21 22
97
11 12 13
93
1648 12.9 1528 11.7 92.7
12
90 8
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising from any
error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other arrangements are in
place.
1
10
100
1000
92.0 94.0 96.0 98.0 100.0 102.0 104.0 106.0
Cal
ifo
rnia
Be
arin
g R
atio
(C
BR
)
Compaction (%)
Somkhele Mine: Waste Material Properties Report
APPENDIX E
PERMEABILITY TEST RESULTS
SLURRY PERMEABILITY TEST
Sample name SK110 Cw (%solids) K (cm/s) Dry Denisty
Site/Project Somkhele 42.1% 1.128E-04 0.532
Sample description Slurry samples collected from 42.7% 7.769E-05 0.541
process plant 43.8% 5.563E-05 0.541
Sample dewatering Settling 44.4% 4.587E-05 0.559
Processing date Dec 2017 45.7% 3.622E-05 0.569
Test date 04-Feb-18 46.3% 3.239E-05 0.590
Test temp oC (appr) 25 47.7% 2.417E-05 0.601
Initial sample thickness (cm) 6.1 49.1% 1.927E-05 0.624
Final sample thickness (cm) 4.5 50.6% 1.718E-05 0.649
Sample diameter (cm) 6.4 51.4% 1.489E-05 0.676
Filter type 5 mm silty sand
Test method Falling head
Water density 0.9965 (at lab temperature)
Particle density 1.995 (tested)
12.0
0.0
2.0
4.0
6.0
8.0
10.0
12.0
40
%
42
%
44
%
46
%
48
%
50
%
52
%
54
%Pe
rme
ab
ilit
y x
10
-5cm
/s
Cw (%solids)
Project: Somkhele
Sample Number: Fines (SF110) (KGR-02-03)
Sample Position:
Test: Sedimentation Settling Test
Sample Date: -
Lab Number: 18052
Test Date: 6-Mar-18
Preparation:
Total volume prepared (cm3): 510.0
Preparation moisture content of moist soil (%): 0.0
Target RD: 1.32
Gs: 1.95
Mass dry soil used (g): 336.8
Additional water added (g): 336.9
Total mass of solids and water (g): 673.7
Cylinder Number: 1
Cylinder Diameter (cm): 5.12
Sedimentation Test: Data
TimeSediment
volume
Sediment
height
Dry
density
(min) (cm3) (cm) (g/cm
3)
0 521 25.3 2.01 0.647
120 521 25.3 2.01 0.647
1250 516 25.1 1.98 0.653
1670 515 25.0 1.97 0.654
2700 505 24.5 1.92 0.666
4265 490 23.8 1.83 0.687
8420 474 23.0 1.74 0.710
9890 469 22.8 1.71 0.718
11430 467 22.7 1.70 0.721
12795 464 22.5 1.68 0.726
14435 459 22.3 1.65 0.734
18620 458 22.2 1.65 0.736
20300 456 22.1 1.63 0.739
22865 455 22.1 1.63 0.741
24285 455 22.1 1.63 0.741
In 17 days
Void
ratioComments
Settling Complete
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Project: Somkhele
Sample Number: Fines (SF110) (KGR-02-03)
Sample Position: 0
Test: Sedimentation Settling Test
Sample Date: -
Lab Number: 18052
Test Date: 6-Mar-18
Sedimentation Test: Graphs
21.5
22.0
22.5
23.0
23.5
24.0
24.5
25.0
25.5
0 5000 10000 15000 20000 25000
Sediment Height (cm)
Time (min)
0.64
0.66
0.68
0.70
0.72
0.74
0.76
1.50
1.60
1.70
1.80
1.90
2.00
2.10
0 5000 10000 15000 20000 25000
Dry Density (g/cm3)
Void Ratio
Time (min)
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Project: Somkhele
Sample Number: Fines (SF110) (KGR-02-03)
Sample Position: 0
Test: Falling Head Permeability
Sample Date: -
Lab Number: 18052
Test Date: 6-Mar-18
Falling Head Permeability Test: Data
Time Sediment
Volume
Sediment
Height
Dry
DensityHead Perm. Comments
(min) (cm3) (cm) (g/cm
3) (cm) (cm/s)
0 455 22.1 1.63 0.741 25.3
50 449 21.8 1.59 0.751 25.0 0.00E+00 Open Drain
160 443 21.5 1.56 0.760 24.6 4.63E-05
575 433 21.0 1.50 0.778 24.0 1.92E-05
1515 418 20.3 1.41 0.807 23.3 1.14E-05
2015 412 20.0 1.38 0.817 23.0 7.24E-06
2940 407 19.8 1.35 0.827 22.5 7.85E-06
4480 402 19.5 1.32 0.838 21.8 7.18E-06
4840 402 19.5 1.32 0.838 21.7 4.18E-06 Closed
11670 402 19.5 1.32 0.838 21.7 0.00E+00 Open
14525 402 19.5 1.32 0.838 20.3 7.64E-06
15855 402 19.5 1.32 0.838 19.8 6.13E-06
16450 402 19.5 1.32 0.838 19.5 6.99E-06
18734 379 18.4 1.19 0.888 Interfaced
22096 371 18.0 1.14 0.908 in 12 days
23185 371 18.0 1.14 0.908
26050 369 17.9 1.13 0.913
30325 368 17.9 1.13 0.915 Complete in
21 days
Final Moist:
63.00%
Void
Ratio
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Project: Somkhele
Sample Number: Fines (SF110) (KGR-02-03)
Sample Position: 0
Test: Falling Head Permeability
Sample Date: -
Lab Number: 18052
Test Date: 6-Mar-18
Falling Head Permeability Test: Graphs
17.0
17.5
18.0
18.5
19.0
19.5
20.0
20.5
21.0
21.5
22.0
0 5000 10000 15000 20000 25000 30000
Sediment Height (cm)
Time (min)
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.10
1.20
1.30
1.40
1.50
1.60
1.70
0 5000 10000 15000 20000 25000 30000
Dry Density (g/cm3)
Void Ratio
Time (min)
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Project: Somkhele Test Type: Permeameter Constant Head Permeability
Sample No: KGR-02-06 Sample Preparation: Compaction mould by client
Sample Position: Coarse Discard @ MOD Start Date: Rev 0
Lab No.: 18/053(A)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1849
Time (sec.) Flow (ml)Flow Rate
(Q) (m3/s)
kT = Q/(ί *A)
(m/s)
Optimum Moisture Content (%): 8.2 Flow Started:
Target % of Dry Density (%): 100 Run 1 480 1065 2.22E-06 9.61E-06
Target Dry Density (kg/m3): 1849 Run 2 480 1083 2.26E-06 9.77E-06
Target Moisture Content (%): 8.2 Run 3 480 1097 2.29E-06 9.90E-06
Specimen Length L (mm): 127.4 Run 4 480 1137 2.37E-06 1.03E-05
Specimen Diameter (mm): 152.0 Run 5 480 1147 2.39E-06 1.03E-05
Specimen Area A (mm2): 18152.4 Run 6 480 1174 2.45E-06 1.06E-05
Specimen Vol. (cm3): 2311.9 Run 7 480 1189 2.48E-06 1.07E-05
Sample Mass (g): 4644 Run 8 480 1158 2.41E-06 1.04E-05
Specimen Moisture Content(%): 8.5% Run 9 480 1158 2.41E-06 1.04E-05
Specimen Bulk Density (kg/m3): 2009
Specimen Dry Density (kg/m3): 1852
Final % of Specified Dry Density (%): 100.2%
Particle Density: 2.35 Flow Stopped:
Vol. of Soil (Vs) (cm3): 1823.6 Final kT: 9.61E-06
Initial Vol. of Voids (Vv) cm3): 488.4 kT20 Temperature Correction: 9.86E-06
Initial Voids Ratio (e) (Vv/Vs): 0.27
Head Above Outlet (∆h) (mm): 1620 Notes:
Hydraulic Gradient (ί = ∆h/L): 12.72
Soaking Tank Water Temperature (°C): 20.2
Temperature Correction Factor: 1.03
Permeability (K.H. Head Vol. 2): kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
4/3/18 21:48
Permeability kT20 = 9.86E-06 m/s
03-Apr-18
4/3/18 14:05
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 1
Project: Somkhele Test Type: Permeameter Constant Head Permeability
Sample No: KGR-02-06 Sample Preparation: Compaction mould by client
Sample Position: Coarse Discard @ Proctor Start Date: Rev 0
Lab No.: 18/053(B)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1849
Time (sec.) Flow (ml)Flow Rate
(Q) (m3/s)
kT = Q/(ί *A)
(m/s)
Optimum Moisture Content (%): 8.2 Flow Started:
Target % of Dry Density (%): 100 Run 1 60 1047 1.75E-05 7.48E-05
Target Dry Density (kg/m3): 1849 Run 2 60 1017 1.69E-05 7.26E-05
Target Moisture Content (%): 8.2 Run 3 60 1020 1.70E-05 7.28E-05
Specimen Length L (mm): 126.3 Run 4 60 1017 1.69E-05 7.26E-05
Specimen Diameter (mm): 152.2 Run 5 60 1016 1.69E-05 7.26E-05
Specimen Area A (mm2): 18193.6 Run 6 60 1021 1.70E-05 7.29E-05
Specimen Vol. (cm3): 2297.9 Run 7 60 1003 1.67E-05 7.16E-05
Sample Mass (g): 4189 Run 8 60 988 1.65E-05 7.05E-05
Specimen Moisture Content(%): 8.5% Run 9 60 988 1.65E-05 7.05E-05
Specimen Bulk Density (kg/m3): 1823
Specimen Dry Density (kg/m3): 1681
Final % of Specified Dry Density (%): 90.9%
Particle Density: 2.35 Flow Stopped:
Vol. of Soil (Vs) (cm3): 1644.9 Final kT: 7.05E-05
Initial Vol. of Voids (Vv) cm3): 652.9 kT20 Temperature Correction: 7.32E-05
Initial Voids Ratio (e) (Vv/Vs): 0.40
Head Above Outlet (∆h) (mm): 1620 Notes:
Hydraulic Gradient (ί = ∆h/L): 12.83
Soaking Tank Water Temperature (°C): 19.7
Temperature Correction Factor: 1.04
Permeability (K.H. Head Vol. 2): kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
4/3/18 12:21
Permeability kT20 = 7.32E-05 m/s
03-Apr-18
4/3/18 9:10
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 2
Project: Somkhele Test Type: Permeameter Constant Head Permeability
Sample No: KGR-02-07 Sample Preparation: Compaction mould by client
Sample Position: Medium Discard @ MOD Start Date: Rev 0
Lab No.: 18/054(A)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1648
Time (sec.) Flow (ml)Flow Rate
(Q) (m3/s)
kT = Q/(ί *A)
(m/s)
Optimum Moisture Content (%): 12.9 Flow Started:
Target % of Dry Density (%): 100 Run 1 150 1029 6.86E-06 2.97E-05
Target Dry Density (kg/m3): 1648 Run 2 150 1011 6.74E-06 2.92E-05
Target Moisture Content (%): 12.9 Run 3 150 1019 6.80E-06 2.94E-05
Specimen Length L (mm): 127.4 Run 4 150 986 6.57E-06 2.84E-05
Specimen Diameter (mm): 152.1 Run 5 150 957 6.38E-06 2.76E-05
Specimen Area A (mm2): 18181.1 Run 6 150 893 5.95E-06 2.57E-05
Specimen Vol. (cm3): 2316.5 Run 7 150 740 4.93E-06 2.13E-05
Sample Mass (g): 4367 Run 8 150 706 4.71E-06 2.04E-05
Specimen Moisture Content(%): 12.5% Run 9 230 706 3.07E-06 1.33E-05
Specimen Bulk Density (kg/m3): 1885 Run 10 230 948 4.12E-06 1.78E-05
Specimen Dry Density (kg/m3): 1676
Final % of Specified Dry Density (%): 101.7%
Particle Density: 2.31 Flow Stopped:
Vol. of Soil (Vs) (cm3): 1683.5 Final kT: 1.33E-05
Initial Vol. of Voids (Vv) cm3): 632.9 kT20 Temperature Correction: 1.32E-05
Initial Voids Ratio (e) (Vv/Vs): 0.38
Head Above Outlet (∆h) (mm): 1620 Notes:
Hydraulic Gradient (ί = ∆h/L): 12.71
Soaking Tank Water Temperature (°C): 21.4
Temperature Correction Factor: 1.00
Permeability (K.H. Head Vol. 2): kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
4/5/18 15:03
Permeability kT20 = 1.32E-05 m/s
04-Apr-18
4/4/18 14:00
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 3
Project: Somkhele Test Type: Permeameter Constant Head Permeability
Sample No: KGR-02-07 Sample Preparation: Compaction mould by client
Sample Position: Medium Discard @ Proctor Start Date: Rev 0
Lab No.: 18/054(B)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1648
Time (sec.) Flow (ml)Flow Rate
(Q) (m3/s)
kT = Q/(ί *A)
(m/s)
Optimum Moisture Content (%): 12.9 Flow Started:
Target % of Dry Density (%): 90 Run 1 50 1061 2.12E-05 9.14E-05
Target Dry Density (kg/m3): 1648 Run 2 50 1031 2.06E-05 8.88E-05
Target Moisture Content (%): 12.9 Run 3 50 1020 2.04E-05 8.78E-05
Specimen Length L (mm): 126.8 Run 4 50 1028 2.06E-05 8.85E-05
Specimen Diameter (mm): 152.1 Run 5 50 1025 2.05E-05 8.83E-05
Specimen Area A (mm2): 18170.3 Run 6 50 1021 2.04E-05 8.80E-05
Specimen Vol. (cm3): 2303.5 Run 7 50 1025 2.05E-05 8.82E-05
Sample Mass (g): 3909 Run 8 50 1038 2.08E-05 8.94E-05
Specimen Moisture Content(%): 12.5% Run 9 50 1038 2.08E-05 8.94E-05
Specimen Bulk Density (kg/m3): 1697 Run 10 50 998 2.00E-05 8.59E-05
Specimen Dry Density (kg/m3): 1509
Final % of Specified Dry Density (%): 91.5%
Particle Density: 2.31 Flow Stopped:
Vol. of Soil (Vs) (cm3): 1507.0 Final kT: 8.59E-05
Initial Vol. of Voids (Vv) cm3): 796.5 kT20 Temperature Correction: 8.81E-05
Initial Voids Ratio (e) (Vv/Vs): 0.53
Head Above Outlet (∆h) (mm): 1620 Notes:
Hydraulic Gradient (ί = ∆h/L): 12.78
Soaking Tank Water Temperature (°C): 20.2
Temperature Correction Factor: 1.03
Permeability (K.H. Head Vol. 2): kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
4/4/18 13:30
Permeability kT20 = 8.81E-05 m/s
04-Apr-18
4/4/18 8:35
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 4
Project: Somkhele Test Type: Permeameter Cell Falling Head Permeability
Sample No: KGR-02-03 Sample Preparation: Compaction mould by client
Sample Position: Fines (SF110) MOD Start Date: Rev 0 29-Mar-18
Lab No.: 18/052 (A)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1316
Optimum Moisture Content (%): 17.1%
Target % of Dry Density (%): 100.0% kT (m/s)
Target Dry Density (kg/m3): 1316
Target Moisture Content (%): 10.4% Run 1 0.0 1770.0 1.14 3.64E-09
Specimen Length L (mm): 127.3 42.0 1548.7 3.49E-09
Specimen Diameter (mm): 152.1 102.0 1299.8 1.19 3.34E-09
Specimen Area A (mm2): 18175.7 Run 2 0.0 1770.0 1.14 3.96E-09
Specimen Vol. (cm3): 2314.3 39.0 1546.6 3.88E-09
Sample Mass (g): 3526.0 79.0 1354.9 1.14 3.79E-09
Specimen Moisture Content(%): 16.5% Run 3 0.0 1770.0 1.18 3.70E-09
Specimen Bulk Density (kg/m3): 1524 52.0 1496.6 3.40E-09
Specimen Dry Density (kg/m3): 1308 97.0 1324.3 1.13 3.11E-09
Final % of Specified Dry Density (%): 99.4%
Particle Density: 1.95
Vol. of Soil (Vs) (cm3): 1555.5
Initial Vol. of Voids (Vv) cm3): 758.8
Initial Voids Ratio (e) (Vv/Vs): 0.49
Tube Area (a ) (mm2): 9.8
Soaking Tank Water Temperature (°C): 18.5
Temperature Correction Factor: 1.07
Permeability (K.H. Head Vol 2):
kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
Selected kT: 3.40E-09
kT20 Temperature Correction: 3.64E-09
Permeability kT20 = 3.64E-09 m/s
Elapsed Time
(min)
Height (h)
above outlet
(mm)
Height Ratio
(h1/h3 or
h3/h2)
Averaged kT:
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 1
Project: Somkhele Test Type: Permeameter Cell Falling Head Permeability
Sample No: KGR-02-03 Sample Preparation: Compaction mould by client
Sample Position: Fines (SF110) Proctor Start Date: Rev 0 01-Apr-18
Lab No.: 18/052 (B)
Preparation: Time Readings and Permeability:
Specified Dry Density (kg/m3): 1316
Optimum Moisture Content (%): 17.1%
Target % of Dry Density (%): 100.0% kT (m/s)
Target Dry Density (kg/m3): 1316
Target Moisture Content (%): 10.4% Run 1 0.0 1770.0 1.17 8.48E-08
Specimen Length L (mm): 126.4 2.1 1515.0 8.43E-08
Specimen Diameter (mm): 152.2 4.6 1260.0 1.20 8.37E-08
Specimen Area A (mm2): 18193.6 Run 2 0.0 1770.0 1.17 8.62E-08
Specimen Vol. (cm3): 2299.4 2.1 1515.0 8.55E-08
Sample Mass (g): 3189.0 4.5 1260.0 1.20 8.49E-08
Specimen Moisture Content(%): 16.5% Run 3 0.0 1770.0 1.17 8.69E-08
Specimen Bulk Density (kg/m3): 1387 2.0 1515.0 8.56E-08
Specimen Dry Density (kg/m3): 1191 4.5 1260.0 1.20 8.43E-08
Final % of Specified Dry Density (%): 90.5% Run 4 0.0 1770.0 1.17 8.69E-08
Particle Density: 1.95 2.0 1515.0 8.56E-08
Vol. of Soil (Vs) (cm3): 1406.9 4.5 1260.0 1.20 8.43E-08
Initial Vol. of Voids (Vv) cm3): 892.6 Run 5 0.0 1770.0 1.17 8.69E-08
Initial Voids Ratio (e) (Vv/Vs): 0.63 2.0 1515.0 8.53E-08
Tube Area (a ) (mm2): 9.8 4.5 1260.0 1.20 8.37E-08
Soaking Tank Water Temperature (°C): 19.7
Temperature Correction Factor: 1.04
Permeability (K.H. Head Vol 2):
kT = 3.84(aL/At)log10(h1/h2)x10-5
m/s
Selected kT: 8.43E-08
kT20 Temperature Correction: 8.75E-08
Permeability kT20 = 8.75E-08 m/s
Elapsed Time
(min)
Height (h)
above outlet
(mm)
Height Ratio
(h1/h3 or
h3/h2)
Averaged kT:
250 ORION AveMonument Park 0181
PO Box 26272Monument Park 0105
Tel/Fax 012 346 7586Cell: 082 375 3003
[email protected]. No: cc 200004833323
Page 2
Somkhele Mine: Waste Material Properties Report
APPENDIX F
SHEAR TEST RESULTS
Inqubeko Consulting Engineers Job Number: KGR-02 Somkhele Lab Number: KGR-02-03Fines (SF 110) Date: 09/04/2018- Method: BS 1377 Part 8
Saturated, Consolidated Undrained with Pore Water Pressure MeasurementsRemoulded to lowest possible densityNoTo One End-
Increments of Cell- and Backpressure
*: At commencement of Shear
Maximum Deviator Stress
s1's3'
Depth: (m)
Client Name:Project Name:Sample:
Void Ratio -
Volume cm³Moisture Content %
Dry Density g/cm³24.1
Diameter mmLength mm
196.3 196.3
CONSOLIDATED UNDRAINED TRIAXIAL TEST
Specimen 3Specimen 2Specimen 150.0
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
General Test DataType of Test:Type of Sample:Side Drains:Drainage:Comments:
Initial Specimen Details
Degree of Saturation
24.7 24.61.016 1.010 1.0120.916 0.927 0.923
50.0 50.0100.0 100.0 100.0196.3
End of Saturation Phase
Specimen 1 Specimen 2 Specimen 3Method:
% 51.1 51.9 51.8Particle Density (SG) - 1.946
0.99 0.99 0.97
Consolidation Phase
Cell Pressure kPa 200 200 150Back Pressure kPa 190 190 140
Effective Stress * kPa
Cell Pressure kPaBack Pressure kPa
Pore Pressure (Initial) kPa
B Value -
142.7
340 490 740190 190 140
Pore Pressure (Final) kPa
Specimen 1 Specimen 2 Specimen 3
Specimen 1 Specimen 2 Specimen 3
Volumetric Strain %
End of Shear PhaseFailure Criterion:
Rate of Strain 1.0 %/hour
147.6 298.2 599.37.7 9.7 12.7
329.2 478.1 724.3190.7 190.7
85 173kPa
Moisture Content %Dry Density g/cm³
166.0 356.18.5 10.3
Principal StresseskPa 132 251 529
42
Corrected Deviator Stressat Axial Strain
kPa%
89.715.4
0.768 0.741 0.679Void Ratio -
Final Specimen Details32.3 30.5 28.9
1.101 1.118 1.159
Inqubeko Consulting Engineers Job Number: KGR-02 Somkhele Lab Number: KGR-02-03Fines (SF 110) Date: 09/04/2018- Method: BS 1377 Part 8
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
Client Name:Project Name:Sample:Depth: (m)
CONSOLIDATED UNDRAINED TRIAXIAL TEST
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
0 5 10 15 20 25 30 35
Vo
l. St
rain
(%
)
Root Time (min) 0.5
Consolidation
Specimen 1
Specimen 2
Specimen 3
0
20
40
60
80
100
120
0 100 200 300 400 500 600 700 800 900 1000
PW
P D
issi
pat
ion
(%
)
Time (min)
Pore Water Pressure Dissipation
Specimen 1
Specimen 2
Specimen 3
Inqubeko Consulting Engineers Job Number: KGR-02 Somkhele Lab Number: KGR-02-03Fines (SF 110) Date: 09/04/2018- Method: BS 1377 Part 8
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
Client Name:Project Name:Sample:Depth: (m)
CONSOLIDATED UNDRAINED TRIAXIAL TEST
0
50
100
150
200
250
300
350
400
0 2 4 6 8 10 12 14 16 18
Dev
iato
r St
ress
(kP
a)
Axial Strain (%)
Deviator Stress vs Axial Strain
Specimen 1
Specimen 2
Specimen 3
0
50
100
150
200
250
300
350
400
450
0 2 4 6 8 10 12 14 16 18
Exce
ss P
WP
(kP
a)
Axial Strain (%)
Excess Pore Water Pressure vs Axial Strain
Specimen 1
Specimen 2
Specimen 3
Inqubeko Consulting Engineers Job Number: KGR-02 Somkhele Lab Number: KGR-02-03Fines (SF 110) Date: 09/04/2018- Method: BS 1377 Part 8
Client Name:Project Name:Sample:Depth: (m)
CONSOLIDATED UNDRAINED TRIAXIAL TEST
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
f' Deg.c' kPa
300
0
50
100
150
200
250
0 100 200 300 400 500 600 700
t (k
Pa)
s' (kPa)
Specimen 1
Specimen 2
Specimen 3
Somkhele Mine: Waste Material Properties Report
APPENDIX G
CONSOLIDATION TEST RESULTS
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
- 09/04/2018
Remoulded from a slurry to the lowest possible density
Determined
6 12 25 50 100 200 400 800 1600 400 100 25 6
12 12 12 12 12 12 12 12 12 3 3 3 3
24.12 23.95 23.33 21.86 20.76 20.01 19.13 18.33 17.46 17.84 18.11 18.37 18.59
5.04 5.72 8.14 13.94 18.26 21.21 24.69 27.84 31.25 29.75 28.69 27.67 26.81
1.001 0.986 0.935 0.813 0.722 0.660 0.587 0.520 0.448 0.480 0.502 0.524 0.542
- 1.195 1.978 2.523 1.004 0.362 0.221 0.104 0.059 0.018 0.051 0.190 0.626
Test Remarks:
-
25.4
55.5
924
1.107
1.946
Initial
97.5
-
%
Unit
Moisture ContentInitial
Final % 30.3
%
Void Ratio
Mv (1/Mpa)
-
-
Dry Density kg/m³
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
Height after increment
ONE DIMENSIONAL CONSOLIDATION TEST
Vertical Stress Applied: kPa
Load applied for: Hrs
mm
Sample Info
Test Specimen Height
Void Ratio
Degree of Saturation
Relative Density (SG)
mm
Total Strain %
Job Number:
Lab Number:
Method:
Date:
Client Name:
Project Name:
Sample:
Depth: (m)
0
5
10
15
20
25
30
35
1 10 100 1000 10000
Stra
in (
%)
Vertical Stress (kPa)
Strain vs Log Stress
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
- 09/04/2018
Remoulded from a slurry to the lowest possible density
Determined
6 12 25 50 100 200 400 800 1600 400 100 25 6
12 12 12 12 12 12 12 12 12 3 3 3 3
24.12 23.95 23.33 21.86 20.76 20.01 19.13 18.33 17.46 17.84 18.11 18.37 18.59
5.04 5.72 8.14 13.94 18.26 21.21 24.69 27.84 31.25 29.75 28.69 27.67 26.81
1.001 0.986 0.935 0.813 0.722 0.660 0.587 0.520 0.448 0.480 0.502 0.524 0.542
- 1.195 1.978 2.523 1.004 0.362 0.221 0.104 0.059 0.018 0.051 0.190 0.626
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever arising
from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless other
arrangements are in place.
Total Strain %
Void Ratio -
Mv (1/Mpa) -
Vertical Stress Applied: kPa
Load applied for: Hrs
Height after increment mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
% 55.5Moisture Content
Initial
Final % 30.3
Depth: (m) Date:
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1 10 100 1000 10000
Vo
id R
atio
Vertical Stress (kPa)
Void Ratio vs Log Stress
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.320 0.427 0.444 0.459 0.478 0.516 0.558 0.588 0.635 0.678 0.722 0.801
0.852 0.925 1.012 1.075 1.152 1.220 1.263 1.299 1.323 1.331 1.346 1.356 1.372
1.380 1.386 1.393 1.401 1.406 1.411 1.415 1.413 1.417 1.426 1.430 1.438 1.442
1.446 1.448 1.471
0.00 0.32 0.45 0.47 0.50 0.55 0.59 0.65 0.71 0.77 0.86 0.95 1.06
1.17 1.30 1.45 1.62 1.81 2.02 2.27 2.54 2.84 3.18 3.57 4.00 4.48
5.02 5.64 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 50
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.20
0.40
0.60
0.80
1.00
1.20
1.40
1.60
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.332 0.422 0.438 0.451 0.474 0.499 0.526 0.552 0.586 0.638 0.672 0.721
0.753 0.809 0.840 0.858 0.897 0.916 0.929 0.948 0.960 0.971 0.979 0.987 0.996
1.007 1.013 1.023 1.033 1.039 1.049 1.061 1.075 1.080 1.092 1.104 1.116 1.107
1.114 1.101 1.097
0.00 0.29 0.43 0.47 0.50 0.55 0.59 0.65 0.71 0.77 0.86 0.95 1.05
1.17 1.30 1.45 1.62 1.81 2.02 2.26 2.53 2.84 3.18 3.56 4.00 4.48
5.02 5.63 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 100
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.252 0.330 0.341 0.364 0.381 0.400 0.428 0.456 0.477 0.502 0.534 0.547
0.578 0.593 0.603 0.616 0.625 0.631 0.633 0.640 0.649 0.655 0.668 0.670 0.673
0.678 0.685 0.686 0.701 0.702 0.701 0.709 0.716 0.717 0.724 0.729 0.731 0.732
0.733 0.740 0.751
0.00 0.29 0.43 0.47 0.50 0.53 0.59 0.65 0.71 0.77 0.86 0.95 1.05
1.17 1.30 1.45 1.62 1.81 2.02 2.26 2.53 2.84 3.18 3.56 4.00 4.48
5.02 5.63 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 200
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.370 0.429 0.454 0.469 0.494 0.507 0.537 0.563 0.589 0.607 0.625 0.649
0.676 0.690 0.706 0.717 0.721 0.727 0.733 0.738 0.745 0.752 0.761 0.767 0.770
0.774 0.785 0.791 0.797 0.802 0.805 0.810 0.818 0.825 0.843 0.864 0.875 0.884
0.884 0.882 0.883
0.00 0.29 0.43 0.47 0.50 0.55 0.59 0.65 0.71 0.77 0.86 0.95 1.05
1.17 1.30 1.45 1.62 1.81 2.02 2.27 2.54 2.84 3.18 3.56 4.00 4.48
5.02 5.63 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 400
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.338 0.446 0.461 0.473 0.502 0.529 0.545 0.573 0.610 0.634 0.642 0.655
0.664 0.683 0.690 0.700 0.707 0.717 0.719 0.726 0.724 0.732 0.733 0.742 0.744
0.747 0.759 0.761 0.758 0.768 0.772 0.776 0.779 0.783 0.785 0.782 0.788 0.789
0.789 0.789 0.800
0.00 0.32 0.45 0.48 0.52 0.55 0.59 0.65 0.71 0.79 0.86 0.95 1.06
1.17 1.30 1.45 1.62 1.81 2.02 2.27 2.54 2.84 3.18 3.57 4.00 4.48
5.02 5.63 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 800
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Inqubeko Consulting Engineers KGR-02
Somkhele KGR-02-03
Fines (SF 110) BS 1377 Part 5
-
Remoulded from a slurry to the lowest possible density
Determined
0.000 0.389 0.485 0.515 0.536 0.562 0.574 0.603 0.624 0.653 0.673 0.685 0.697
0.715 0.714 0.718 0.725 0.729 0.738 0.741 0.746 0.754 0.759 0.762 0.773 0.787
0.810 0.815 0.826 0.822 0.827 0.835 0.841 0.845 0.846 0.849 0.859 0.867 0.878
0.873 0.872 0.867
0.00 0.32 0.45 0.47 0.50 0.55 0.59 0.65 0.71 0.77 0.86 0.95 1.06
1.17 1.30 1.45 1.62 1.81 2.02 2.27 2.54 2.84 3.18 3.57 4.00 4.48
5.02 5.63 6.32 7.09 7.95 8.92 10.01 11.23 12.59 14.13 15.85 17.79 19.96
22.39 25.12 26.84
Sqrt Time Sqrt min
Although everything possible is done to ensure testing is performed accurately, neither Specialised Testing Laboratory (Pty) Ltd nor any of its directors, managers, employees or contractors can be held liable for any damages whatsoever
arising from any error made in performing any tests, nor from any conclusions drawn therefrom. Test results are to be published in full. Samples will be kept for 1 month after the submission of test results due to limited storage space, unless
other arrangements are in place.
Load kPa 1600
Displacement
(Increment only)mm
Degree of Saturation % 97.5
Relative Density (SG) - 1.946
Dry Density kg/m³ 924
Void Ratio - 1.107
Test Specimen Height mm 25.4
Moisture ContentInitial % 55.5
Final % 30.3
Depth: (m) Date: 04/04/2018
ONE DIMENSIONAL CONSOLIDATION TEST
Sample Info Unit Initial Test Remarks:
Client Name: Job Number:
Project Name: Lab Number:
Sample: Method:
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
0 5 10 15 20 25 30
Dis
pac
em
en
t (m
m)
Sqrt Time (min)
Displacement vs Sqrt Time
Somkhele Mine: Waste Material Properties Report
APPENDIX H
YIELD STRESS TEST RESULTS
VANE YIELD STRESS CURVE 101
Sample name
Site/ Project
Sample description
Sample processing
Sample dewatering
Processing date
Test Date
Job no
Grit + definition 16.7% plus 75micron
% Solids (w/w) Yield Stress (Pa) % Solids (w/w)
no grit (calc)
54.4% 162.3 49.8%
46.0% 50.2 41.5%
41.2% 17.8 36.9%
34.3% 5.1 30.3%
- - -
- - -
- - -
- - -
- - -
Dec 2017
30 January 2018
S1 Inqubeko
Comments 25 litre bucket
SF101
Somkhele
Fines slurry discharge from process plant
used as is
Sample settled by mine, then further settled and decanted
- - -
- - -
y = 16810.02019x7.60504
R² = 0.99662
y = 22424.18878x7.05218
R² = 0.99673
0
20
40
60
80
100
120
140
160
180
200
0% 10% 20% 30% 40% 50% 60%
Yie
ld S
tre
ss (
Pa
)
% Solids (w/w)
Full sample Fines Only (calc)
VANE YIELD STRESS CURVE 103
Sample name
Site/ Project
Sample description
Sample processing
Sample dewatering
Processing date
Test Date
Job no
Grit + definition 17.7% plus 75micron
% Solids (w/w) Yield Stress (Pa) % Solids (w/w)
no grit (calc)
49.7% 200.5 44.8%
47.5% 88.7 42.7%
45.1% 47.9 40.3%
42.5% 28.5 37.8%
39.7% 15.7 35.1%
35.9% 7.7 31.5%
29.5% 2.6 25.7%
- - -
- - -
Dec 2017
30 January 2018
S1 Inqubeko
Comments appr 50 litre dustbin
SF103
Somkhele
Fines slurry discharge from process plant
used as is
Sample settled by mine, then further settled and decanted
- - -
- - -
y = 34854.08826x8.05382
R² = 0.96285
y = 52137.86684x7.50874
R² = 0.96492
0
50
100
150
200
250
0% 10% 20% 30% 40% 50% 60%
Yie
ld S
tre
ss (
Pa
)
% Solids (w/w)
Full sample Fines Only (calc)
VANE YIELD STRESS CURVE 110
Sample name
Site/ Project
Sample description
Sample processing
Sample dewatering
Processing date
Test Date
Job no
Grit + definition 22.9% plus 75micron
% Solids (w/w) Yield Stress (Pa) % Solids (w/w)
no grit (calc)
53.0% 109.9 46.5%
50.1% 59.4 43.7%
47.5% 34.0 41.0%
42.2% 13.5 36.0%
35.5% 4.5 29.8%
30.3% 2.0 25.1%
26.0% 1.0 21.3%
- - -
- - -
Dec 2017
19 March 2018
S1 Inqubeko
Comments composite sample
SF110
Somkhele
Fines slurry from plant
Fines from 4 buckets 101-104 combined
Settled by the mine.
- - -
- - -
y = 5057.58989x6.55357
R² = 0.98240
y = 7878.64007x5.98700
R² = 0.98460
0
20
40
60
80
100
120
0% 10% 20% 30% 40% 50% 60%
Yie
ld S
tre
ss (
Pa
)
% Solids (w/w)
Full sample Fines Only (calc)