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Api-Additives for Paper Industry GmbH development and application of speciality chemicals for the paper industry 2012

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Page 1: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

Api-Additives for Paper Industry GmbH

development and application

of speciality chemicals for the paper industry

2012

Page 2: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

DEPO SI T CO N TRO L

• online conditioning of wires, felts, fabics, cylinders, rolls and dewatering elements

• discontinuous cleaning of circuits, wires, felts and fabrics

• elimination of stickies

• industrial fresh water treatment

• oxidative and conventional biocide systems

• scale inhibitors for paper machines and pulp mills

Page 3: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Neutral products with tensides Tensides reduces deposits by washing action (dispersing deposits) changing the surface characteristics from hydrophobic to

hydrophilic

Page 4: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Complexing agent To avoid coagulating of deposits by complexing free ions of carbonate

and heavy metals.

Page 5: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Cationic fixation agent These products reduces pitch problems by transfer of cationic loading to the paper sheet in order to fix pitch inside of the paper to the clothing in order to hydrophilise potential deposits on the

surface of the clothing

Page 6: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Silicon-based products These products avoid pitch problems by reducing the adhesive forces

between stickies and the clothing/ rolls/ dewatering elements

Page 7: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

To avoid chemical deposits on forming fabrics, felts, dryer wires, dewatering elements, rolls Besides classical acidic and alkaline discontinuous applications, we also provide continuous online applications.

with API treatment without API treatment

example: forming fabric - fluting

Page 8: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Example: drying fabric conditioning

API : first company in Europe to introduce online drying fabric treatment

Page 9: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Analysis of forming fabric of hygiene paper machine

Page 10: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Analysis of forming fabric of hygiene paper machine

4400 ,0 4000 3600 3200 2800 2400 2000 1800 1600 1400 1200 1000 800 600 450 ,00 ,00

0 ,1

0 ,2

0 ,3

0 ,4

0 ,5

0 ,6

0 ,7

0 ,8

0 ,9

1 ,0

1 ,1

1 ,2

1 ,3

1 ,4

1 ,50

cm- 1

A

pitch, stickies , carbonate, colour, fibres, dicyan-diamide

Page 11: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Analysis of forming fabric of hygiene paper machine

Auswertung der Gewichtsverluste in %

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

5,5

6,0 APICLEAN HV-N-0-1

APICLEAN HV-A-0-1

APICLEAN HV-S-0-1

APICLEAN OR-N-0-2

APICLEAN OR-N-0-3

APIFLEX 01

APICLEAN BR-A-0-2

Page 12: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Proposal 1: APICLEAN OR-N-O-3 Beside the action of tensides this product mainly reduces pitch deposits by inhibition and de-tackifying of pitch which comes in contact with the product

Page 13: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Proposal 2: APIFLEX These products mainly use the effect of tensides to avoid the contamination of the clothing. These products are good dispersing agents and also detackify the surface of the clothing.

Page 14: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - online conditioning of paper machine clothing

Biocide APICLEAN

Page 15: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - discontinuous cleaning

Cleaners for boil-out Alkaline and acidic foam cleaners High viscosity cleaners for machine clothing Application equipment (e.g. spray-bars, APIJET) + service

Page 16: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - biological fresh water treatment

Application of BCDMH-tablets or granules via so-called brominators

flooded-bed brominators for big quantities pressurised brominators

Page 17: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - biological fresh water treatment

Application of hypochlorite combined with APINOX (halogen stabiliser) • both products are pre-mixed on-line before dosing • very low corrosion compared to other systems

All-liquid product dosing mixed via simple T-piece

Page 18: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - scale inhibitors

• Treatment against CaCO3, Ca-oxalate, Ca-sulphate...

Scale in vacuum pumps or heat exchanger Scale in suction-rolls

Page 19: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - scale inhibitors

• Scale in pulp mills

Without APISPERSE With APISPERSE

Page 20: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - sticky elimination with APIPHOB

APIPHOB – hydrophobic mineral for collecting stickies during deinking

hydrophobic powder water droplet on APIPHOB treated surface

Page 21: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - sticky elimination with APIPHOB

Biocide APICLEAN

Working principle comparable to bentonite but 100% active substance as it is completely hydrophobic

Page 22: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

a pi - chemical and biological circuit treatment

Continuous circuit treatment

• biocide-free deposit control (technological leadership)

• halogen-based oxidative deposit control

• oxygen-based oxidative deposit control

• classical organic biocides

• Redox enhancement

Page 23: Api-Additives for Paper Industry GmbH - GZS · Api-Additives for Paper Industry GmbH . development and application of speciality chemicals for . the paper industry . 2012

thank you for your attention!