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API 510 PRESSURE VESSEL INSPECTOR CERTIFICATION PREPARATION PROGRAM COURSE DURATION: 7 DAYS

An intensive course with daily homework & a final exam (similar to API 510 exam); special

emphasis on the use of related codes & calculations. Study Guide is provided for pre-class study.

COURSE DESCRIPTION

The API 510 Pressure Vessel Inspector Certification Preparation program is designed to

equip individuals with broad knowledge base relating to maintenance, inspection, repair,

and alteration of pressure vessels.

This program is produced by MSTS Inspection Training Services in Oklahoma, U.S. All

instructors trained by Mark Smith (Master Trainer of MSTS) are selected for their

technical and “wake-ability” skills. (“Wake-ability” – the ability to minimize snores

during long, boring technical training.) Our students generally have a 90% passing rate.

This program benefits employers and the industry as a whole by helping to:

Improve management control of process unit operation, repair, and

maintenance

Reduce the potential for inspection delays

Provide a continued high level of safety through the use of highly specialized and

experienced inspectors

Mark Smith

Master Trainer from

MSTS Training Services

In collaboration with: Organized by:

PREPARE YOURSELF TO BE A CERTIFIED API 510 INSPECTOR!

COURSE OBJECTIVES

The course provides participants with the knowledge necessary to:

✓ Successfully pass the API 510 Pressure Vessel Inspector

certification exam

✓ Effectively use major codes: ASME B&PV & Sections V, VIII, & IX

✓ Perform all basic piping calculations needed for the API exam

(e.g. tmin, test pressure, MAWP, static head, MDMT, corrosion rates, remaining life, etc.)

✓ Use API’s requirements during inspection, repairs, and

alterations of pressure vessels

✓ Review welding procedures (WPS/PQR) and welder performance

qualifications (WPQ)

COURSE OUTLINE DAY 1

1) Welcome & Introduction

2) ASME B&PV Section VIII – Vessel Fabrication Code

Learn how to successfully use this Code:

Purpose of the Code

Scope of the Code

Organization of the Code

Qualification requirements specified by the Code

Roles specified by the Code

Key terms discussed in the Code

Tips on how to find needed information in the Code

3) API 510 Sections 1-4

Purpose or API 510

Scope of API 510

Responsibilities defined in API 510

Tips on how to memorize important information from API 510

Evening Session:

Section VIII Homework

Use the Code to answer typical questions found in the API exam

API 510 Pressure Vessel Inspector Certification Preparation Program

WHO SHOULD ATTEND?

Designed for pressure

equipment inspectors and

engineers working in refineries,

chemical & industrial plants,

gas plants, pipeline terminals,

and oil fields.

Inspection / Mechanical

Engineer

Asset Integrity Engineer

Material & Corrosion

Engineer

DOSH Officer

Welding Inspector

Project Engineer

QA /QC / NDT Engineer

Quality / Safety Coordinator

Static Engineer, Technician

No required class pre-requisites. However, if you wish to pursue the API Certification Exam, a minimal years of experience on subject matter is required depending on your educational qualifications.

Please refer to the Exam Qualification Requirements at:

www.api.org/icp


sekolahlasvanowan.com [email protected] +62(254)376997 Pondok Cilegon Indah (PCI) Blok D.119 No 04, Cilegon-Banten 42423 Indonesia

http://www.api.org/icp

DAY 2

1) Review Homework from Day 1

2) ASME B&PV VIII – Key Concepts

Vessel MAWP

Vessel Part MAWP

Stresses – Longitudinal and Circumferential

Types of Joints, Weld Joint Categories

Amount of RT – Full or Spot

RT Factors

3) ASME B&PV VIII – Calculations & Charts

Learn how to successfully determine the following:

Static Head Pressure

Vessel MAWP

Joint Efficiency

Minimum Thickness for a Cylindrical Shell

Evening Session:


Practice all Calculations covered in class

DAY 3

1) Review homework from Day 2

2) ASME B&PV VIII – Key Concepts

Pressure Testing cautions & requirements

The significant of a brittle fracture

3) ASME B&PV VIII – Calculations & Charts


Minimum Thickness for a Formed Head

Minimum Thickness for a Flat Head

Vessel Part MAWP for Shell and Formed Heads

Hydrotest Test Pressure

Pneumatic Test Pressure

Vessel MDMT

Acceptance criteria for Impact Tests

Maximum Allowable External Pressure for a Shell

Evening Session:



BONUS !!!

Color tabs, checklists & Technical Training Passes will be provided




DAY 4

1) Review homework from Day 3

2) ASME B&PV VIII –Key Concepts

Fillet weld terms

Principles of nozzle reinforcement

3) ASME B&PV VIII - Calculations & Charts


Minimum size of nozzle fillet welds

Nozzle reinforcement

4) API 510 Sections 5-6

Corrosion Mechanisms

Fitness for Service Evaluations

Inspection Types and Requirements, Inspection Intervals

Pressure Testing Requirements

Inspection of Relief Devices

Evening Session:



DAY 5


2) ASME B&PV Section IX - Welding Code

Purpose of the Code

Roles of the Inspector

Organization of the Code

Welding Positions – Test and Field

Testing Requirements and Acceptance Criteria

Welder Qualification Process and Restrictions

Weld Procedure Qualification Process and Restrictions

3) Review and Evaluate a WPQ (Welder Performance

Qualification)

4) Review and Evaluate a WPS (Welding Procedure

Specification) and the associated PQR (Procedure

Qualification Record)

Evening Session:

Section IX Homework

Open and Closed book Quiz, evaluate 2 WPQ’s, and 1 WPS/PQR

COURSE DURATION

7 Days Training

DAILY SCHEDULE

8:30am - 5:30pm (Workshop)

6:00pm - 7:30pm

(Evening session - Optional)

ITEMS TO BRING

Calculator

Lots of Questions

A “CAN-DO” Attitude

Codes/Standards (in hardcopy)

* Please refer to 510

Publications Effectivity Sheet at

http://www.api.org/certification-

programs/individual-certification-

programs-icp/icp-certifications/api

-510

Stationeries such as pen and

highlighter will be provided.




http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-510




DAY 6


2) API 510 Section 7

Repairs & Alterations Requirements

PWHT Alternatives

Inspector & Engineer Roles

Re-rating Requirements

3) ASME B&PV Section V – NDE

Purpose of the Code

Organization in the Code

Tips on hoof the Code

RT Techniques

Purpose & Selection of IQI’s

RT Film Density Requirements

Key terms discussed w to find needed information in the Code

Evening Session:

Section V Homework

Open and Closed book Quiz, API 510 Quiz

DAY 7


2) API 576 – Relief Devices

Types of Relief Devices

Purpose & operation of Balanced Bellows Relief Devices

Purpose & operation of Pilot Operatored Relief Devices

Tips on how to study this document

3) API 572 – Inspection of Vessels


4) Chap 2 – Conditions causing Deterioration


5) Practice Exam – Exam is similar to the API 510 exam




TRAINER’S PROFILE

LUTZ SEIBT

SPECIAL SKILLS

✓ Inspector for periodical inspection

& certification of

Pressure vessels, Steam boilers,

Piping Systems

Cranes, Hoisting equipment,

Hoisting equipment of lifeboats

✓ Inspector for third party & welding

inspection and QA/QC in manufacturing / construction of

Pressure vessels, Steam boilers,

Piping Systems

COURSES CONDUCTED

API 510 Pressure Vessel Inspector

API 570 Piping Inspector

API 577 Advanced Welding

Inspection & Metallurgy Professional cum IDC Welding Inspector

ASME IX “Welding Qualification”

ASME VIII Division 1 “Pressure

Vessel”

European Pressure Equipment

Directive (PED) 97/23/EC Simplified

IDC Piping Specialist - Part 1:

ASME B31.3 Process Piping

Leak or Pressure Testing of

Pressure Equipment

Material Certificates (EN10204 /

EN10168 / ISO10474)

Welding & NDT Symbols (AWS /

ISO Code)

Lutz Seibt has more than 20 years hands-on experience as

an Authorized Inspector and Auditor acc. to German

Pressure Vessel (AD Merkblaetter), Boiler (TRD) and

Storage Tanks Codes, Pressure Equipment Directive (PED),

Transportable Pressure Equipment Directive (TPED) and

European Construction Material Directive; 9 years out of it

within TUV’s International Business Unit in Asia Pacific.

He has conducted numerous training sessions related to Pressure

Equipments (based on American and European standards) in

Malaysia, Singapore, Korea, China, Thailand and Vietnam.

TECHNICAL QUALIFICATIONS

✓ Certified International Welding Engineers (International

Institute of Welding - IIW, Germany)

✓ Certified API 510 Pressure Vessel Inspector

✓ Certified API 570 Piping Inspector

✓ Certified API 577 Advanced Welding Inspection & Metallurgy

Professional

✓ Certified Pedestal Crane Inspector acc. to API RP 2D

(Cranetech Training & Inspection, Inc., USA)

✓ Certified Safety Engineer (Fachhochschule Frankfurt,

Germany)

✓ Environmental Auditor (Technical Academy Esslingen,

Germany)

✓ Bachelor Degree – Motor Vehicle Engineering





TRAINER’S PROFILE

LUTZ SEIBT

TESTIMONIALS

It was an excellent program conducted by a very experienced tutor.

The discussion topics were directly related to my work scope and

responsibilities & helpful and recommended this course to any

inspection personnel.

E. Kannan Discipline Head, Inspection Execution, Sarawak Shell Bhd

As always the course has been conducted to an excellent standard

and the learning very much tuned to actual work environments.

Very much recommended to all levels of the engineering

community.

Pg Hassanal ASBPHM Puteh Utilities Plant Inspector, Brunei LNG Sdn Bhd

What I like most about the Training is the SIMPLIFICATION.

P.Govalupillay Managing Director, PT. Atmindo (Indonesia)

Before I attend this Training, my knowledge about the pressure

vessel code is very poor. Now, I am SELF-MOTIVATED to know

more about ASME, quite interesting.

Adi Setiawan Engineer, PT. Atmindo (Indonesia)

The course was conducted successfully and I believe it helps me in

having a better understanding of ASME IX "Welding Qualification".

Ir Mohd Rosli Salim Inspector Engineer, Petronas Penapisan (Melaka)



FINANCE DEPARTMENT CONTACT DETAILS DISCLAIMER

Name : ________________________________

Email : ________________________________

Job Title : ________________________________

Direct Line:

______________________

1) PT. SLV Metropolitan reserves the right to cancel or make alternative arrangements to the course content, date, trainer, venue & course fee if the needs arise due to unforeseen circumstances.

2) Fee does not include any taxes (withholding or otherwise). In case of any taxes applicable, the client has to ensure that the taxes are paid on top of the investment fee paid for the course. Compliance with the local tax laws is the responsibility of the client.

METHOD OF PAYMENT

[ ] BY BANK TRANSFER

* Seat is confirmed only upon payment received with remittance slip

(quoted with invoice number).

* All bank charges to be borne by payer. Please ensure that PT. SLV

Metropolitan receives the full invoiced amount. REGISTRATION & CANCELLATION POLICY

1) Seat is confirmed only upon receiving Registration Form with Proof of Payment. Verbal or written request to reserve seat will not be entertained.

2) Any cancellation/amendment must be received in writing. Otherwise, full course fee will be charged accordingly. Verbal notice alone will not be entertained.

3) For any cancellation received in writing less than seven (7) working days prior to the course date, or no-show, client is liable to pay the full course fee and NO REFUND will be granted. Replacement of delegate to same training session is allowed at no extra charges.

4) For any cancellation received in writing NOT less than seven (7) working days prior to the course date, full refund will be granted, with less IDR 500,000 administrative fee and any related bank or credit card charges.

5) For any postponement received in writing less than seven (7) working days of the training course, client is liable to pay 50% of course fee as a penalty on late notice.

CURRENCY BANK ACCOUNT DETAILS Account holder: PT. SLV METROPOLITAN INDONESIA

[ ] IDR (Rupiah)

Bank : BRI Account No : 0188.01.001289.30.6

[ ] USD (United States Dollar)

Bank : BRI Account No : 0188.02.000040.30.7 Swift No : BRINIDJA

To REGISTER, please EMAIL this form to [email protected] or FAX to +62 (254) 396 501

For more INFO, please call +62 (254) 376 997, Mobile: +62 812 13671230.

REGISTRATION FORM

API 510 PRESSURE VESSEL INSPECTOR CERTIFICATION PREPARATION PROGRAM

VENUE: TO BE ADVISED DATE: TO BE ADVISED TIME: 8:30AM—5:30PM

FEE (Please tick your preferred option)

FEE PER PAX [ ] COURSE ONLY [ ] EXAM ONLY 2016 EXAM WINDOW

EXAM DEADLINE

[ ] COURSE & EXAM

COURSE FEE USD 2,133 - [ ] Jan 15 – 29 Nov 06, 2015 USD 2,133

EXAMINATION FEE - USD 900 [ ] May 13 – 27 Mar 04, 2016 USD 900

ADMIN FEE - USD 70 [ ] Sep 16 – 30 Jul 08, 2016 USD 70

TOTAL USD 2,133 USD 970 USD 3,103

SAVE MORE with Group Rate! (3 Pax or More)

[ ] USD 2,033 per pax

* Prices include lunches, refreshments and course materials * Photocopy this form to register multiple delegates

PARTICIPANT DETAILS AUTHORIZATION *Compulsory if sponsored by company

Full Name (as per IC/Passport): ________________________________________ Email: ________________________________________ Job Title: ________________________________________

Salutation: ______________________ Mobile No.: ______________________ [ ] Self Sponsored [ ] Sponsored by Company

Signatory must be authorized to sign on behalf Name : _____________________________ Job Title : _____________________________ Signature : _____________________________ Date : _____________________________ Company Stamp:

_______________________________________ * This registration is invalid without signature & company stamp.

INVOICE DETAILS

Attention Invoice to (HR/Training Dept.): ________________________________________ Organization Name: ________________________________________ Mailing Address (Compulsory): ________________________________________ ________________________________________ Postcode: ________________________________

Salutation : ______________________ Direct Line: ______________________ Fax : ______________________ Email : ______________________


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