annexure - brief summary of the...

BRIEF SUMMARY OF THE PROJECT

For

PROPOSED EXPANSION OF OPTICAL

WHITENING AGENT / OPTICAL BRIGHTENER

AND TEXTILE, LEATHER CHEMICALS IN

EXISTING UNIT

of

M/s. BASF INDIA LIMITED (UNIT-I)

PLOT NO. 6216, PHASE-IV, G.I.D.C.,

ANKLESHWAR, DIST: BHARUCH-393002, GUJARAT

NABL Accredited Testing Laboratory

ISO 9001:2008 Certified Company

Aqua-Air Environmental Engineers P. Ltd.

403, Centre Point, Nr. Kadiwala School, Ring

Road, Surat - 395002

Prepared By:











Prepared By:

1.0 BRIEF SUMMARY OF THE PROJECT

1.1 Project Details

PROPOSED EXPANSION OF OPTICAL WHITENING AGENT / OPTICAL BRIGHTENER AND

TEXTILE, LEATHER CHEMICALS IN EXISTING UNIT

1.1.1 Products along with Production Capacity Sr. No.

Existing Production in MT / Month Proposed Production in MT / Month

Products Name Quantity Products Name Total Quantity After Proposed

1 Sulphanilic Acid 40 Manufacturing, Formulation, Drying, Mixing & Packing of OPTICAL WHITENING AGENT/OPTICAL BRIGHTENER

3140

2 Formulation & Packing of OPTICAL WHITENING AGENT/OPTICAL BRIGHTENER Formulation including additives (Marketable Basis)

2500

3 Optical Whitening Agent / Optical Brightener (On 100% Basis)

600

4 -- -- Manufacturing, Formulation, Mixing & Packing of Textile and Leather Chemicals : Binders, Auxiliaries Chemicals for tanning & finishing agents such as textile, dispersions, lacquers, pigments, lepton colours.

1500

5 -- -- Floating agents 60

6 -- -- Spray Drying, formulation and Packing of Water Treatment Chemicals & Paper Dyes ( Sokalan, Magnafloc, Pergasol & Irgalite)

1750

7 -- -- R&D Products on Pilot Plant Scale

2

Total 3100 -- 6452

Product List along with CAS Number.

Sr. No.

NAME OF PRODUCTS CAS No.

A Manufacturing, Formulation, Drying, Mixing & Packing of OPTICAL WHITENING AGENT/OPTICAL BRIGHTENER

--

1 Tinopal DMA-X 16090-02-1

Tinopal DMA-X CONC

2 Tinopal BA 4193-55-9

Tinopal BMK

Tinopal UP LIQUID

Tinopal BHT HC LIQUID

Tinopal NP SLURRY

3 Tinopal ABP-X HC 16470-24-9

Tinopal ABP-A LIQUID

Tinopal ABA LIQUID

4 Tinopal 5BM-GX 13863-31-5

5 Tinopal SFP 41098-56-0

Tinopal SPP-Z LIQUID

Tinopal SHP LIQUID

Tinopal AS LIQUID

6 Tinopal ASP LIQUID 67786-25-8

7 Tinopal BOP EXTRA 12224-02-1

B Manufacturing, Formulation, Mixing & Packing of Textile and Leather Chemicals : Binders, Auxiliaries Chemicals for tanning & finishing agents such as textile, dispersions, lacquers, pigments, lepton colours.

--

1 Cyclanon Clear ECO Plus / New Mictures of 149-44-0 2634-33-5 Cyclanon Wff XC-W New

3 Dekol Wff RSA / SN Mixtures of 112-34-5 110-16-7 55965-84-9

2 Densotan CP Mictures of

Ekoline Easy Care 111-46-6 50-00-0

Fixapret Cat F-M

Fixapret Resin F-ECO

3 Heliz.Binder CFF Mixtures of 136132-73-5 9043-30-5

4 Kieralon Antiper FB-PK Mixtures of 60875-66-1 69011-36-5 67-63-0 157627-86-6 111190-40-0 157627-86-6 126-30-7 2809-21-4 110-16-7

Kieralon Antiper X-CP

Kieralon Desize HP

Kieralon Wash F-ALB

Kieralon Wash F-ALB Plus

Kieralon F-ALB Plus

Kieralon Wash JET-B

Kieralon Wash FB-OL New

Kieralon Wash FB-OLS New

Kieralon Wash FB-XC-J Conc.

Kieralon Wash JET-B / Conc.

Kieralon Wash MFB

5 Lufibrol Extr CP Mixtures of 2399-85-1 5064-31-3 2399-85-1 77-92-9 2809-21-4 55965-84-9

Lufibrol Extr SE

Lufibrol Extr MSD

6 Perapret Add F-PEB Mixtures of 69011-36-5 1310-58-3 69011-36-5 1310-58-3

Perapret Add TX 2517

7 Prestogen Stab D Mixtures of 140-01-2 7664-93-9 Prestogen Stab FB-E

Prestogen Stab FB-PL

8 Primasol Deaer NF Mixtures of 298-07-7 78-42-2 4971-47-5 34590-94-8 166736-08-9 157627-86-6 104-76-7

Primasol Deaer NF New

9 Rongalit Dcharge ST Lq. Mixtures of 149-44-0 7664-41-7

10 Siligen Soft FB-NCE Mixtures of 93-82-3 2634-33-5 112-34-5 69011-36-5 75718-16-0 68153-35-5 67-63-0

Siligen Soft SIH

Siligen Soft SIS / YS

Siligen Soft TX HQS

11 Uniperol Buffer PC Mixtures of 5949-29-1 64-18-6 68603-87-2 55965-84-9 26635-92-7 500-015-7 69011-36-5 9004-96-0

Uniperol Buffer TX P-DP

Uniperol Level RD

Uniperol Level SE

Uniperol Level SF ECO

12 Tamol FB LI Mixture of 91-20-3 7664-93-9 50-00-0 1310-73-2

Tamol M (REF)

Tamol NNOL Mixture of 108-95-2 50-00-0 57-13-6 7664-93-9

Tamol XNL Mixture of 124-04-9 1132-18-5 1310-73-2 50-70-4

13 Relugan D / DI Mixture of 124-04-9 1132-18-5 1310-73-2 50-70-4 50-00-0 7631-90-5

Relugan SLF / DLF Mixture of 50-00-0 1310-73-2 57-13-6 7631-90-5 64-18-6 29405-16-1

14 Basyntan AN Mixture of 108-95-2 1310-73-2 57-13-6 117985-54-3 102980-04-1 50-00-0 7757-82-6 1336-21-6 108-78-1

Basyntan ANF

Basyntan AN Condensate

Basyntan DLE

Basyntan DX

Basyntan FB DI

Basyntan FB. P

Basyntan XA

C Floating agents Mixture of 9003-11-6 64742-47-8 68526-89-6.

D Spray Drying, formulation and Packing of Water Treatment Chemicals & Paper Dyes ( Sokalan, Magnafloc, Pergasol & Irgalite)

--

E R&D Products on Pilot Plant Scale --

Raw Material Requirement

Sr. No. Name of the product

Material CAS Number Quantity (MT/Month)

Existing Proposed Total

A. Manufacturing, Formulation, Drying, Mixing & Packing of OPTICAL WHITENING AGENT/OPTICAL BRIGHTENER

1 Tinopal DMA-X

Aniline 62-53-3 21.500 0.000 21.50

Baykanol 1.720 0.000 1.72

Cyanuric Chloride 108-77-0 43.000 0.000 43.00

DASDA 81-11-8 43.645 0.000 43.65

Hyflo 68855-54-9 0.645 0.000 0.65

Morpholine 110-91-8 19.780 0.000 19.78

Sodium Chloride 7647-14-5 24.940 0.000 24.94

Sodium Hydroxide 1310-73-2 58.050 0.000 58.05

OT 70% 63148-62-9 0.065 0.000 0.06

Soda Ash 497-19-8 22.145 0.000 22.15

2 Tinopal DMA-X Conc

Aniline 62-53-3 54.000 0.000 54.00

Baykanol 1.620 0.000 1.62


DASDA 81-11-8 109.620 0.000 109.62

Hyflo 68855-54-9 0.216 0.000 0.22

Morpholine 110-91-8 49.680 0.000 49.68

Sodium Chloride 7647-14-5 38.880 0.000 38.88


OT 70% 63148-62-9 0.162 0.000 0.16

Soda Ash 497-19-8 38.880 0.000 38.88

3 Tinopal BA

Aniline 62-53-3 0.105 0.000 0.11


DASDA 81-11-8 0.224 0.000 0.22

DEA 85% 111-42-2 0.192 0.000 0.19

Hydrochloric Acid 7647-01-0 0.325 0.000 0.33

Hyflo 68855-54-9 0.003 0.000 0.00

Sodium Chloride 7647-14-5 0.211 0.000 0.21


OT 70% 63148-62-9 0.00038 0.000 0.00

Soda Ash 497-19-8 0.068 0.000 0.07

4 Tinopal BMK

Aniline 62-53-3 7.312 0.000 7.31


DASDA 81-11-8 14.848 0.000 14.85

DEA 85% 111-42-2 9.280 0.000 9.28

Hyflo 68855-54-9 0.160 0.000 0.16

Sodium Chloride 7647-14-5 18.320 0.000 18.32


OT 70% 63148-62-9 0.024 0.000 0.02

Soda Ash 497-19-8 5.216 0.000 5.22

STPP 7758-29-5 0.448 0.000 0.45

5 Tinopal UP liquid

Aniline 62-53-3 1.402 0.000 1.40


DASDA 81-11-8 2.981 0.000 2.98

DEA 85% 111-42-2 2.558 0.000 2.56


Hyflo 68855-54-9 0.033 0.000 0.03

Hyflo 68855-54-9 0.999 0.000 1.00

Sodium Chloride 7647-14-5 0.150 0.000 0.15


OT 70% 63148-62-9 0.005 0.000 0.00

Soda Ash 497-19-8 0.899 0.000 0.90

Urea 57-13-6 7.328 0.000 7.33

6 Tinopal BHT HC

Aniline 62-53-3 3.368 0.000 3.37


DASDA 81-11-8 7.160 0.000 7.16

DEA 85% 111-42-2 5.160 0.000 5.16


Hyflo 68855-54-9 0.080 0.000 0.08

Sodium Chloride 7647-14-5 0.400 0.000 0.40


OT 70% 63148-62-9 0.012 0.000 0.01

Soda Ash 497-19-8 2.160 0.000 2.16

TEA 121-44-8 8.000 0.000 8.00

Urea 57-13-6 8.000 0.000 8.00

7 Tinopal NP Slurry

Aniline 62-53-3 2.105 0.000 2.11


DASDA 81-11-8 4.475 0.000 4.48

DEA 85% 111-42-2 3.840 0.000 3.84

Glutaldhyde 111-30-8 0.095 0.000 0.10

Hyflo 68855-54-9 0.050 0.000 0.05

Sodium Chloride 7647-14-5 0.225 0.000 0.23


OT 70% 63148-62-9 0.008 0.000 0.01

Preventol 2634-33-5 0.260 0.000 0.26

Soda Ash 497-19-8 1.350 0.000 1.35

Xanthan gum 11138-66-2 0.095 0.000 0.10

8 Tinopal ABP-X HC


DASDA 81-11-8 6.092 0.000 6.09

DEA 85% 111-42-2 4.352 0.000 4.35

Hyflo 68855-54-9 0.088 0.000 0.09

Sodium Chloride 7647-14-5 8.400 0.000 8.40


OT 70% 63148-62-9 0.009 0.000 0.01

Soda Ash 497-19-8 3.600 0.000 3.60

Sulphanilic acid 121-57-3 5.748 0.000 5.75

9 Tinopal ABP-A


DASDA 81-11-8 21.451 0.000 21.45

DEA 85% 111-42-2 12.901 0.000 12.90

Glutaldhyde 111-30-8 5.400 0.000 5.40

Hyflo 68855-54-9 0.660 0.000 0.66


OT 70% 63148-62-9 0.034 2.000 2.03

Preventol 2634-33-5 0.750 3.000 3.75

Soda Ash 497-19-8 15.676 0.000 15.68


10 Tinopal ABA


DASDA 81-11-8 0.715 0.000 0.72

DEA 85% 111-42-2 0.430 0.000 0.43

Hyflo 68855-54-9 0.022 0.000 0.02


OT 70% 63148-62-9 0.001 0.000 0.00

Soda Ash 497-19-8 0.523 0.000 0.52


11 Tinopal 5BM 0.000 0.00

Aniline 62-53-3 10.195 0.000 10.19


DASDA 81-11-8 20.696 0.000 20.70

DAXAD 60L 0.408 0.000 0.41

Hyflo 68855-54-9 0.306 0.000 0.31

Sodium Chloride 7647-14-5 16.842 0.000 16.84


N-Methylethanolamine

109-83-1 8.849 0.000 8.85

OT 70% 63148-62-9 0.031 0.000 0.03

Soda Ash 497-19-8 6.117 0.000 6.12

12 Tinopal SFP 0.000 0.00

2,5 SA 98-44-2 0.555 0.000 0.56

Bay Pure 0.014 0.000 0.01


DASDA 81-11-8 0.376 0.000 0.38

Diethyl amine 109-89-7 0.163 0.000 0.16

Hyflo 68855-54-9 0.006 0.000 0.01

Sodium Chloride 7647-14-5 0.875 0.000 0.88


OT 70% 63148-62-9 0.001 0.000 0.00

Soda Ash 497-19-8 0.146 0.000 0.15

13 Tinopal SPP-Z 0.000 0.00

2,5 SA 98-44-2 6.660 0.000 6.66


DASDA 81-11-8 4.185 0.000 4.19

Diethyl amine 109-89-7 1.800 0.000 1.80

Hyflo 68855-54-9 0.096 0.000 0.10


OT 70% 63148-62-9 0.007 0.000 0.01

Soda Ash 497-19-8 0.252 0.000 0.25

14 Tinopal SHP 0.000 0.00

2,5 SA 98-44-2 2.220 0.000 2.22


DASDA 81-11-8 1.502 0.000 1.50

Diethyl amine 109-89-7 0.650 0.000 0.65

Hyflo 68855-54-9 0.022 0.000 0.02

Sodium Chloride 7647-14-5 3.500 0.000 3.50


OT 70% 63148-62-9 0.002 0.000 0.00

PEG 1500 25322-68-3 9.375 0.000 9.38

Soda Ash 497-19-8 0.585 0.000 0.59

15 Tinopal AS 0.000 0.00

2,5 SA 98-44-2 5.975 0.000 5.98


DASDA 81-11-8 3.755 0.000 3.75

Diethyl amine 109-89-7 1.615 0.000 1.61

Hyflo 68855-54-9 0.086 0.000 0.09


OT 70% 63148-62-9 0.006 0.000 0.01

Soda Ash 497-19-8 1.574 0.000 1.57

TEA 121-44-8 1.023 0.000 1.02

16 Tinopal ASP 0.000 0.00


DASDA 81-11-8 4.291 0.000 4.29

DDA 3.699 0.000 3.70

Hyflo 68855-54-9 0.067 0.000 0.07


OT 70% 63148-62-9 0.007 0.000 0.01

Soda Ash 497-19-8 3.078 0.000 3.08


17 Tinopal BOP Extra

0.000 0.00


DASDA 81-11-8 2.874 0.000 2.87

DEA 85% 111-42-2 2.860 0.000 2.86

Metanilic Acid 121-47-1 2.896 0.000 2.90

Sodium Chloride 7647-14-5 15.920 0.000 15.92


OT 70% 63148-62-9 0.005 0.000 0.01

Soda Ash 497-19-8 1.980 0.000 1.98

B. Textile and Leather Chemicals: Binders, Auxiliaries Chemicals for tanning & finishing agents such as textile, dispersions, lacquers, pigments, lepton colours.

1 Cyclanon Clear ECO Plus

- - -

Sodium Formaldehyde Sulfoxylate

149-44-0 0.00 8.00 8.00

2 Cyclanon Wff XC-W New

- - -

Dekol Dis SN 9003-04-7 0.00 2.46 2.46

ACTICIDE MBS Mixture of 2634-33-5 2682-20-4

0.00 0.06 0.06

Cyclanon 66 Mixture of 2682-20-4 7732-18-5

0.00 6.42 6.42

GLUCONIC ACID 526-95-4 0.00 0.72 0.72

DETPMPA (HEPTASODIUM SALT)

Mixture of 22042-96-2 7647-14-5

0.00 0.63 0.63

3 Dekol Wff RSA - - -

BUTYLDIGLYCOL 112-34-5 0.00 0.20 0.20

Luviskol K30 Powder 9003-39-8 0.00 1.00 1.00

Sokalan CP 5 52255-49-9 0.00 1.00 1.00

ACTICIDE MV 55965-84-9 0.00 0.16 0.16

4 Densotan CP 150KG 1H2

- - -

Fixapret Resin F-ECO 111-46-6 0.00 5.5 5.50

5 Ekoline Easy Care

- - -

Fixapret Resin F-ECO 111-46-6 0.00 5.4 5.40

6 Fixapret Cat F-M

- - -

AMMONIUM CHLORIDE

12125-02-9 0.00 0.28 0.28

MAGN CHLORO HEX HYD

7786-30-3 0.00 9.72 9.72


7 Fixapret Resin F-ECO

- - -

Glyoxal 172-22-2 0.00 5.84 5.84

Diethylene glycol 111-46-6 0.00 5.18 5.18

Sodium Hydroxide 1310-73-2. 0.00 0.44 0.44

TG Urea 57-13-6 0.00 2.42 2.42

PHOSPHORIC ACID 7664-38-2. 0.00 0.44 0.44

Formaldehyde 50-00-0 0.00 5.68 5.68

8 Heliz.Binder CFF

- - -

Luprintol Emuls PE 136132-73-5 0.00 0.45 0.45

Heliz Binder Tow 111-46-6 0.00 8.3 8.30

TRI ALCHOHOL 3 EO MOLE

068131-40-8 0.00 0.35 0.35

9 Kieralon Antiper FB-PK

- - -

Sodium Carbonate 497-19-8 0.00 0.08 0.08

Sodium Thiosulp Pentahydrate

10102-17-7 0.00 9.02 9.02

10 Kieralon Antiper X-CP

- - -

Sodium Chloride 7647-14-5 0.00 3.8 3.80

OXY-GONE T400 Mixture of 9001-05-2 7647-14-5 61-32-04-3 13472-35-0

0.00 0.9 0.90

PROXEL XL 2 2634-33-5 0.00 0.02 0.02

11 Kieralon Desize HP

- - -

Aquazym Ultra 9000-90-2 0.00 0.8 0.80

Sorbitol solution 50-70-4 0.00 2 2.00

Proxel XL. 2634-33-5 0.00 0.02 0.02

12 Kieralon Wash F-ALB

- - -

BUTYLDIGLYCOL 112-34-5 0.00 2.1 2.10

SEQUCEL HD (DEQUEST 2010)

2809-21-4 0.00 1.5 1.50

TRI ALCHOHOL 5 ED MOLE

9043-30-5 0.00 4.5 4.50

TEGO Antifoam 793 556-67-2 0.00 0.15 0.15

Isopropanol 67-63-0 0.00 0.9 0.90

Lutensol Tex XP 50 160875-66-1 0.00 12 12.00

13 Kieralon Wash F-ALB Plus

- - -

Amkal NX 27213-90-7 0.00 0.05 0.05

FATTY ALCOHOL 6 EO

68002-97-1. 0.00 1.5 1.50

Lutensol XP 80 160875-66-1 0.00 2 2.00

TEGO Antifoam 793 556-67-2 0.00 0.06 0.06

14 Kieralon F-ALB Plus

- - -

Lutensol XP 80 160875-66-1 0.00 1.5 1.50

Lutensol TO 8 69011-36-5 0.00 1.5 1.50

Lutensol TO 6 69011-36-5 0.00 1 1.00

Hansa AFC 5060 SP 0.00 0.08 0.08

15 Kieralon Wash JET-B

- - -

TEGO Antifoam 793 0.00 0.06 0.06

Amkal NX 27213-90-7 0.00 0.05 0.05

FATTY ALCOHOL 6 EO

68002-97-1. 0.00 1.5 1.50

Lutensol XP 80 160875-66-1 0.00 2 2.00

16 Kieralon Wash FB-OL New

- - -

Amkal NX 25KG 27213-90-7 0.00 0.1 0.10

FATTY ALCOHOL 6 EO

68002-97-1. 0.00 6.5 6.50

17 Kieralon Wash FB-OLS New

- - -

Lutensol TO 6 69011-36-5 0.00 4.5 4.50

Amkal NX 27213-90-7 0.00 0.08 0.08

18 Kieralon Wash FB-XC-J Conc.

- - -

TEGO Antifoam 793 556-67-2 0.00 0.08 0.08

Lutensol Tex XL 160875-66-1 0.00 8 8.00

19 Kieralon Wash JET-B Conc.

- - -

Pluriol P 2000 25322-69-4 0.00 1 1.00

TEGOSIPON 3062 67674-67-3 0.00 0.2 0.20


9043-30-5 0.00 5.5 5.50

Isopropanol 67-63-0 0.00 0.1 0.10

TRI ALCOHOL 3 EO MOLE

068131-40-8 0.00 2.3 2.30

20 Kieralon Wash MFB

- - -

Plurafac LF 431 168255-97-8 0.00 4 4.00

Neol Neopentylglycol Solution 90%_ALT bu

126-30-7 0.00 1.8 1.80

Sokalan CP 12 S 110-16-7 0.00 2 2.00

SEQUCEL HD (DEQUEST 2010)

2809-21-4 0.00 1.2 1.20

Lutensol AO 5 64425-86-1 0.00 5 5.00

Lutensol AO 7 64425-86-1 0.00 3.8 3.80

21 Lufibrol Extr CP - - -

Na gluconate (M1154)

527-07-1 0.00 3 3.00

ACTICIDE MV 55965-84-9 0.00 0.04 0.04

Citric Acid 77-92-9 0.00 3 3.00

Aquacid 105 Ex 2809-21-4 0.00 3 3.00

22 Lufibrol Extr SE - - -

Sokalan CP 12 S 110-16-7 0.00 1.97 1.97

Potassium Hydroxide 1310-58-3 0.00 0.43 0.43

Trilon M lq. 164462-16-2 0.00 4.99 4.99

23 Lufibrol Extr MSD

- - -

NTA SOLID 97% 139-13-9 0.00 0.6 0.60

NTA TRISOD SALT PDR

5064-31-3 0.00 1.8 1.80


Sokalan CP 12 S 110-16-7 0.00 2 2.00

24 Perapret Add F-PEB

- - -

Lutensol TO 8 69011-36-5 0.00 4.69 4.69

SAVOX BW 300 68441-17-8 0.00 13.44 13.44


25 Perapret Add TX 2517

- - -

Wacker Finish CT 54 E

69011-36-5 0.00 0.4 0.40

Lutensol TO 8 69011-36-5 0.00 0.2 0.20

Perapret Add F-PEB Mixture of 69011-36-5 1310-58-3 7732-18-5

0.00 9 9.00

26 Prestogen Stab D

- - -

Trilon C Lq. 140-01-2 0.00 10.7 10.70

Dekol Dis SN 9003-04-7 0.00 10.7 10.70

MAGN CHLORO HEX HYD

7786-30-3 0.00 12.8 12.80

Sulphuric acid 7664-93-9 0.00 2.5 2.50

GLUCONIC ACID 526-95-4 0.00 10.7 10.70


Mixture of 22042-96-2 7647-14-5

0.00 10.3 10.30

27 Prestogen Stab FB-E

- - -

MAGN CHLORO HEX HYD

7786-30-3 0.00 1.34 1.34

Proxel GXL Mixture of 3634-33-5 25265-71-8 7732-18-5

0.00 0.04 0.04

Sulphuric acid 7664-93-9 0.00 0.08 0.08

GLUCONIC ACID 526-95-4 0.00 0.76 0.76


Mixture of 22042-96-2 7647-14-5

0.00 1.9 1.90

28 Prestogen Stab FB-PL

- - -


0.00 0.02 0.02

MAGN CHLORO HEX HYD

7786-30-3 0.00 0.7 0.70

Sulphuric acid 7664-93-9 0.00 0.04 0.04

GLUCONIC ACID 526-95-4 0.00 0.4 0.40


Mixture of 22042-96-2 7647-14-5

0.00 1 1.00

29 Primasol Deaer NF

- - -

Primasol NF 100 4971-47-5 0.00 4.51 4.51

Ammonia 1336-21-6 0.00 0.78 0.78

30 Primasol Deaer NF New

- - -

PHOSPHOROUS PENTOXIDE

1314-56-3 0.00 7.07 7.07

PHOSPHORIC ACID TRIS(2-ETHYLHEXYL) ESTER

78-42-2 0.00 2.8 2.80

Lutensol XA 40 166736-08-9 0.00 2.8 2.80

Solvenon DPM 34590-94-8 0.00 4.55 4.55

Lutensol Tex AO 7 157627-86-6 0.00 1.12 1.12

Ammonia 1336-21-6 0.00 8.05 8.05

2-ETHYL-HEXANOL 104-76-7 0.00 19.18 19.18

31 Rongalit Dcharge ST Lq.

- - -

Sodium Formaldehyde Sulfoxylate

149-44-0 0.00 40 40.00

Ammonia 1336-21-6 0.00 5.84 5.84

32 Siligen Soft FB-NCE

- - -

Product NF 100 190454-07-0 0.00 3.2 3.20


0.00 0.04 0.04

33 Siligen Soft SIH - - -

Lutensol TO 8 69011-36-5 0.00 0.8 0.80

Wetsoft NE 820 112-34-5 0.00 3.8 3.80

Wetsoft NE 810 112-34-5 0.00 11.3 11.30


9043-30-5 0.00 2.2 2.20

34 Siligen Soft SIS - - -

Lutrol E 400 25322-68-3 0.00 0.6 0.60

Lutensol TO 8 69011-36-5 0.00 0.48 0.48

Wacker Finish WR-301 CN

Mixture of 102782-92-3 556-67-2 209-136-7

0.00 2.9 2.90

Acetic acid 64-19-7 0.00 0.06 0.06


9043-30-5 0.00 1.24 1.24

35 Siligen Soft TX HQS

- - -

BUTYLDIGLYCOL 112-34-5 0.00 1.00 1.00

Tegopren 6924 0.00 2.4 2.40

Lutensol TO 8 69011-36-5 0.00 0.200 0.20

Lutensol TO 5 69011-36-5 0.00 0.500 0.50

Acetic acid 64-19-7 0.00 0.020 0.02

36 Uniperol Buffer PC

- - -

Decaltal Pic S 68603-87-2 0.00 0.44 0.44

Citric Acid, monohydrate

5949-29-1 0.00 8.76 8.76

37 Uniperol Buffer TX P-DP

- - -

Formic Acid 64-18-6 0.00 3 3.00

Decaltal Pic S 68603-87-2 0.00 0.2 0.20

Citric Acid, monohydrate

5949-29-1 0.00 3 3.00

ACTICIDE MV 55965-84-9 0.00 0.04 0.04

38 Uniperol Level RD

- - -

Dekol Dis SN 9003-04-7 0.00 10 10.00

Sokalan CP 12 S 110-16-7 0.00 1.5 1.50


Aquacid 1067 EX 22042-96-2 0.00 6.6 6.60

39 Uniperol Level SE

- - -

Formic Acid 64-18-6 0.00 0.0068 0.01

Igesol HS-30 0.00 0.1000 0.10

KATARANG SD 67762-27-0 0.00 4.8000 4.80

NOIGEN 13001-LIQUID

68439-49-6 0.00 5.2000 5.20

NOIGEN SA 10 26635-92-7 0.00 5.0000 5.00

40 Uniperol Level SF ECO

- - -

DIPROP GLYC (RM) 25265-7-8 0.00 6 6.00


9043-30-5 0.00 1 1.00

Oleic acid ethoxylated (4,7 EO)

9004-96-0 0.00 3 3.00

Castor Oil ethoxylated (47 EO)

8001-79-4 0.00 4 4.00

TURKEY RED OIL 70%

8002-33-3 0.00 0.2 0.20

41 Tamol FB LI - - -

Crude Naphthalene 91-20-3 0.00 7.64 7.64

Sulphuric acid 7664-93-9 0.00 8.06 8.06

Formaldehyde 50-00-0 0.00 3.20 3.20


42 Tamol M (REF) - - -

Refined Naphthalene 91-20-3 0.00 11.46 11.46

Sulphuric acid 7664-93-9 0.00 12.09 12.09

Formaldehyde 50-00-0 0.00 5.70 5.70


43 Tamol NNOL - - -

Phenol 108-95-2 0.00 8.64 8.64

Sulphuric acid 7664-93-9 0.00 10.75 10.75

TG Urea 57-13-6 0.00 5.90 5.90

Formaldehyde 50-00-0 0.00 12.32 12.32


Sulphuric acid 7664-93-9 0.00 1.50 1.50

Metaclaw CL liq 64-02-8 0.00 0.25 0.25

44 Tamol XNL - - -

Decaltal PIC A Micture of 124-04-9 1132-18-5

0.00 2.75 2.75

Acetic acid 64-19-7. 0.00 4.00 4.00


PEG 200 (Pluriol E200)

25322-68-3 0.00 1.84 1.84

Sorbitol solution 50-70-4 0.00 2.74 2.74

Sodium bisulphite 7631-90-5 0.00 0.40 0.40

45 Relugan D / DI - - -


Formaldehyde 50-00-0 0.00 9.80 9.80

Tamol M Mixture of 124-04-9 1132-18-5 1310-73-2 50-70-4

0.00 16.10 16.10

Melamine 108-78-1 0.00 2.45 2.45

TG Urea 57-13-6 0.00 11.55 11.55

Formaldehyde 50-00-0 0.00 9.10 9.10

46 Relugan SLF / DLF

- - -

Formaldehyde 50-00-0 0.00 23.77 23.77


TG Urea 57-13-6 0.00 7.70 7.70


Formic acid 64-18-6 0.00 0.18 0.18


Alkaline DX solution 29405-16-1 0.00 30.24 30.24

Decaltal PIC 68603-87-2 0.00 0.53 0.53

Sodium sulphate 7757-82-6 0.00 2.80 2.80

47 Basyntan AN - - -

Phenol 108-95-2 0.00 3.38 3.38

Sulphuric acid 7664-93-9 0.00 4.12 4.12

TG Urea 57-13-6 0.00 2.16 2.16

Formaldehyde 50-00-0 0.00 3.34 3.34


AN- Condensate 117985-54-3 0.00 14.02 14.02

Formaldehyde 50-00-0 0.00 0.68 0.68

Formic acid 64-18-6 0.00 0.55 0.55

Sodium sulphate 7757-82-6 0.00 0.80 0.80

48 Basyntan ANF - - -

Phenol 108-95-2 0.00 2.12 2.12

Sulphuric acid 7664-93-9 0.00 2.70 2.70

TG Urea 57-13-6 0.00 1.38 1.38

Formaldehyde 50-00-0 0.00 2.10 2.10


Ammonia 1336-21-6 0.00 0.60 0.60



Formaldehyde 50-00-0 0.00 1.83 1.83

Aniline 62-53-3 0.00 0.45 0.45

Melamine 108-78-1 0.00 0.18 0.18

TG Urea 57-13-6 0.00 0.30 0.30

Formaldehyde 50-00-0 0.00 0.92 0.92

Formic acid 64-18-6 0.00 0.05 0.05

Relugan AME 0.00 6.20 6.20

49 Basyntan AN Condensate

- - -

Sodium metabisulphite

007681-57-4 0.00 8.00 8.00

Formaldehyde 50-00-0 0.00 5.77 5.77


Aniline 62-53-3 0.00 1.34 1.34

Melamine 108-78-1 0.00 0.55 0.55

TG Urea 57-13-6 0.00 0.90 0.90

Formaldehyde 50-00-0 0.00 1.58 1.58

50 Basyntan DLE - - -

Phenol 108-95-2 3.60 3.60

Sulphuric acid 7664-93-9 4.29 4.29

TG Urea 57-13-6 2.49 2.49

Formaldehyde 50-00-0 5.89 5.89

Sodium Hydroxide 1310-73-2. 0.71 0.71

Phenol 108-95-2 2.39 2.39

Metaclaw CL liq 64-02-8 0.10 0.10

Formaldehyde 50-00-0 1.63 1.63

Sodium Hydroxide 1310-73-2. 3.50 3.50


0.80 0.80

Sulphuric acid 7664-93-9 0.05 0.05

Sodium hydro sulfite 7775-14-6 0.01 0.01

51 Basyntan DX - - -

Phenol 108-95-2 0.00 5.18 5.18

Sulphuric acid 7664-93-9 0.00 6.45 6.45

TG Urea 57-13-6 0.00 3.54 3.54

Formaldehyde 50-00-0 0.00 7.39 7.39


Sulphuric acid 7664-93-9 0.00 0.90 0.90

52 Basyntan FB DI - - -

Phenol 108-95-2 0.00 5.40 5.40

Sulphuric acid 7664-93-9 0.00 6.44 6.44

TG Urea 57-13-6 0.00 3.68 3.68

Formaldehyde 50-00-0 0.00 8.83 8.83


Phenol 108-95-2 0.00 3.60 3.60

Metaclaw CL liq 64-02-8 0.00 0.15 0.15

Formaldehyde 50-00-0 0.00 2.48 2.48



0.00 1.73 1.73

Pthalic anhydride 85-44-9 0.00 0.90 0.90

Formic acid 64-18-6 0.00 0.90 0.90

Sodium sulphate 7757-82-6 0.00 1.95 1.95

FBL 1 0.00 10.80 10.80

53 Basyntan FB. P - - -

Phenol 108-95-2 0.00 7.50 7.50


Formaldehyde 50-00-0 0.00 7.65 7.65


TG Urea 57-13-6 0.00 1.20 1.20


DLE solution 68603-87-2 0.00 24.00 24.00

Metaclaw CL liq 64-02-8 0.00 0.30 0.30


0.00 1.65 1.65

Sodium sulphate 7757-82-6 0.00 1.50 1.50

Sulphuric acid 7664-93-9 0.00 0.60 0.60

Sodium sulphate 7757-82-6 0.00 3.90 3.90

54 Basyntan XA - - -

Phenol 108-95-2 0.00 5.40 5.40

Sulphuric acid 7664-93-9 0.00 6.44 6.44

TG Urea 57-13-6 0.00 3.73 3.73

Formaldehyde 50-00-0 0.00 8.83 8.83


Phenol 108-95-2 0.00 3.59 3.59

Metaclaw CL liq 64-02-8 0.00 0.15 0.15

Formaldehyde 50-00-0 0.00 2.44 2.44


Sodium hydro sulfite 7775-14-6 0.00 0.02 0.02

C. Floating agents

Pluronic PE-10100 9003-11-6 0.00 28.50 28.50

Escaid 110 64742-47-8 0.00 28.50 28.50

Oxooil 9N 68526-89-6. 0.00 3.00 3.00

D. Spray Drying, formulation and Packing of Water Treatment Chemicals & Paper Dyes (Sokalan, Magnafloc, Pergasol & Irgalite)

Magnafloc LT / Magnafloc LT7991

42751-79-1 0.00 310 310.00

1.2 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 500 m3/day which will be met through GIDC

water supply. The wastewater generation will be 220 m3/day. The industrial

effluent (185 m3/day) is treated into ETP consists of primary treatment facility &

Multiple Effect Evaporator and domestic waste water (35 m3/day) is also sent to

septic tank & soak pit and then sent to ETP. Treated effluent along with domestic

waste water are discharged into GIDC underground drainage system and

conveyed to FETP of NCT for further treatment & final disposal into deep sea.

No Effluent load will be increased after proposed expansion.

1.3 Air Pollution Source and Control Management

There will be emission from Boiler, Hot Air Generator, D.G. Sets and Process

Vents. To control the emission from process vents, adequate scrubbers, Bag

Filter are installed.

DETAILS OF FLUE GAS EMISSION FROM STACK: (NO CHANGE)

SR. NO.

Stack ID STACK ATTACHED TO

FUEL STACK HEIGHT IN

METER

PARAMETER PERMISSIBLE LIMIT

1. 36889 Boiler-1

(Cap. 2.5 T/Hrs.)

Natural Gas /

Diesel/FO 33

SPM

SOX

NOX

150 mg/NM3

100 PPM

50 PPM

Boiler-3

(Cap. 0.8 T/Hrs)

Natural Gas /

Diesel/ FO

2. 68209 Boiler-2

(Cap. 3.0 T/Hrs.)

Natural Gas /

Diesel/ FO 30

3. 8920 DG set- 1

(Cap. 380 KVA) Diesel / LDO 14

4. 36892 DG set- 2


5. 68210 DG set- 3


6.

8921 Hot Air Generator For Spray Dryer – 1 (Cap. 32.5 Lakh kcal/Hr.)

Natural Gas / Diesel/ FO

27

7.

36890 Hot Air Generator For Spray Dryer – 2 (Cap. 8 Lakh kcal/Hr.)


27

8.

36891 Hot Air Generator For Spray Dryer – 3 (Cap. 8 Lakh kcal/Hr.)


32

9.

95041 Hot Air Generator For Spin Flash Dryer – 1 Cap. 2.25 Lakh kcal/Hr.


27

10.

36898 Multiple Effect Evaporator – (Thermic fluid heater)

Natural Gas / Diesel /FO

32

DETAILS OF PROCESS GAS EMISSION FORM VENT:

SR. NO.

Stack ID STACK ATTACHED TO

STACK HEIGHT

IN METER

AIR POLLUTIO

N CONTROL SYSTEM

PARAMETER

PERMISSIBLE LIMIT

1. 36895 Dust Collector For Spray Dryer – 1

27

Bag Filters PM PM-150mg/NM3


27


27

4. 68212 Dust Collector For Spin Flash Dryer – 1

27

5. 36894 Vent attached to process reactors

27 Alkali Scrubber-1

HCL HCl-20 mg/NM3 6. 36893 Vent attached to

chemical charging cabin.

27 Alkali

Scrubber-2

7. 68213 Vent attached to HCl storage Tanks.

9 Alkali Scrubber-3

8. Proposed

Vent attached to Laboratories fume hoods & Lab chemicals storage cabinets

18

HCL HCl-20 mg/NM3

Note: Stack height is including building height.

1.4 Hazardous Waste

Sr. No.

Name of Hazardous Waste

Schedule Catg. Quantity in MT/Annum

Storage / Disposal Existing Proposed Total

1 Process Waste

Sludge/Residue

Containing Acid,

Toxic Metals,

Organic compounds

I 26.1 308 0 308 Organic waste from MEE Conc and Hyflow waste from process: Disposal by incineration in common incinerator facility such as BEIL/GSPL/SEPPL or co-processing by giving to RSPL

2 Spent carbon I 28.3

5 0 5 Disposal by incineration in common incinerator facility such as BEIL / GSPL/SEPPL or co-processing in Cement industries or by

giving to RSPL

3 Off Specification

Products

I 28.4 50 50 100 Disposal by incineration in common incinerator facility such as BEIL / GSPL/SEPPL or co-processing in Cement industries or by

giving to RSPL

4 Empty barrels

/containers/liners

Contaminated with

hazardous

chemicals /wastes

I 33.1 40.40 19.6 60 Non-Recyclable Plastic waste & used PPE,

Filter Plates, Cloths, Cartridges, waste insulation materials, broken glass ware: Disposal by send to authorized TSDF such as BEIL/SEPPL

5 Empty barrels

/containers/liners

Contaminated with

hazardous

chemicals /wastes

I 33.1 230 220 450 Disposal by send it to authorized decontamination facility / recycler or reuse or send back to supplier

6 Chemical sludge

from waste

water treatment

I 35.3 3000 0 3000 MEE Salt: Disposal by selling it to authorized end user or disposal at TSDF (BEIL/SEPPL).

7 Chemical sludge

from waste

I 35.3 1800 200 2000 ETP waste disposal by send to authorized TSDF such as BEIL/SEPPL.

water treatment

8 Used or Spent Oil I 5.1 10 5 15 Disposal by Reuse in plant & machinery as lubricant or sell it to authorized re-refiners / recycler.

9 E-waste -- -- 10 0 10 E-waste disposal by sell it to GPCB authorized recycler.

10 Spent ion exchange Resin

I 35.2 0 25 25 Spent ion exchange resin from waster softening/DM plant: Disposal by sending to TSDF of M/s. BEIL, Ankleshwar / SEPPL or send back to supplier.

1.5 Green Belt

Total 28934.24 sq. meter land area is available at site; out of this area about 2047. 28

sq. meter (7.07 %) area is covered as greenbelt and other forms of greenery.

1.6 Power & Fuel Requirements

SR. NO.

NAME OF FUEL EXISTING

QUANTITY

PROPOSED

QUANTITY TOTAL QUANTITY

1. Diesel 800 lit/day - 800 lit/day

2. LDO 100 lit/day - 100 lit/day

3. Natural Gas 5000 M3/ Hrs. - 5000 M3/ Hrs.

4. LDO / Furness OIL

(FO) *

20 KL / Day - 20 KL / Day

5. Electricity 4651 KW 1349 KW 6000 KW

1.7 Estimated Project cost along with analysis in terms of economic viability of the

project.

Existing Site Cost = Rs. 32.98 Crores

Proposed Project Cost = Rs. 2.0 Crores

annexure - brief summary of the...

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