angle seat & shuttle valves€¦ · tel: +44 (0)1942 525833 l e-mail:...

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Tel: +44 (0)1942 525833 l E-mail: [email protected] www.alphacontrols.co.uk ANGLE SEAT & SHUTTLE VALVES

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Page 1: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

www.alphacontrols.co.uk

ANGLE SEAT & SHUTTLE VALVES

Page 2: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

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Page 3: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

ANGLE SEAT AND

SHUTTLE VALVES

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Alpha Controls Ltd is committed to excellent customer service and has established partnerships with many major companies throughout the UK. We have 2 sites in the UK – Wigan in Lancashire and Slough. We are a highly dedicated and experienced team of technicians ensure an excellent customer service across a wide range of industries and applications. It’s a service based on sound, objective advice from one of the leading independent companies in this field – Alpha Controls.

AutomationOffering one of the largest ranges of solenoid valves from one single source in the UK. Sizes from M5 to 8 in a variety of materials such as brass, stainless steel, PTFE and others. Applications as varied as domestic appliances, special purpose machines, medical and scientific instrumentation as well as general purpose engineering. In addition to solenoid valves Alpha Controls Ltd can offer a whole range of pneumatic controls, piloted valves, cylinders, grippers, fittings, air line filters from 1/2 to DN300 plus FRL’s. Alpha Controls Ltd are also able to supply customised assemblies and complete control cabinets to meet customers specific requirements.

Process ControlAlpha Controls Ltd’s process control product range offers 90° pneumatic rack & pinion actuators from 10 to 21,430NM. Both Rack and Pinion and Scotch Yoke designs are available. Body materials in epoxy coated aluminium, stainless steel, steel and polymide. Options include 180° rotation and high temperature actuators for applications up to 265°C. A full range of accessories are also available including: NAMUR solenoid valves, proportional control positioners, de-clutch gear boxes, switch boxes, electric actuators etc.

Alpha Controls Ltd can also supply their actuators mounted on a wide range of ball and butterfly valve to suit the customers’ requirements. Also in the range are air piloted angle seat steam valves, manual ball and butterfly valves etc.

Scientific ApplicationsWithin the Alpha Controls Ltd product range are many items specifically designed for medical or scien-tific applications. Many of these are manufactured so that all wetted parts are in PTFE, such as solenoid valves, regulators, check valves, fittings, solenoid me-tering pumps and level switches etc. Other materials such as stainless steel, delrin, PVC etc. are also avail-able. Whichever of the above areas are of interest, Alpha Controls Ltd can offer experienced external and internal technical sales staff who can assist you in finalising your requirements and hopefully from this one source, Alpha Controls Ltd.

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Page 4: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

PNEUMATIC

SHUTTLE VALVE

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Page 5: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

FUNCTION PRINCIPLEThis valve opens and closes through piston motion forced by compressed air. As fluid pressure acts onto valve seat, the piston experiences little resistance and thereby enables the valve to quickly open/close. The latest design improvement results in more effiuent fluid dynamics and less pressure loss.

ADVANTAGES • Compact and aesthetic design.

Stainless steel body ensures superb durability.

• Easy to use with many possible mounting positions. Valve operates efficiently with minimum pressure loss.

• Excellent sealing, work well with relative vacuum

Fluid Pressure Max 1.6MPa (232psi)

Control Pressure 0.3-0.SMPa (43.5-116psi )

Control Medium Neutral gas, Air

Body Material CF8M/CF8

Seal Material EPDM / FKM (VITON)

Applicable Medium FKM-Suitable for most fluid, except for steam. EPDM-Suitable for steam and hot water, unsuitable for oils, greases, fuels etc.

Medium Temperature -200C- + 1500C(FKM), -200C- + 1300C(EPDM)

Ambient Temperature -200C- +800C

Control Type Normally closed, Normally open, Double acting with spring, Double acting

Connection Type Threaded(BSP,NPT,BSPT)

TECHNICAL SPECIFICATION

APPLICATIONS • Beer & Drinks Filling

Machinery

• Textile Printing & Dyeing

• Gas Industry

• Pharmacy & Medical Equipment

• Rubber Machinery

• Chemical Industry

• Disinfection

• Frothing Equipment

• Water/sewage Disposal

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Page 6: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

OPEN / CLOSE

ORDER INSTRUCTION

Closing

When hole “A” is supplied with air (hole “B” must be discharging), the piston moves towards and eventually presses onto the seat, thereby closing the valve.

For a single acting N.C. shuttle valve, a spring is installed in ‘A” pressing the piston against seat seal and allowing the valve to remain closed in its idle state.

Opening

When hole ‘B” is supplied with air (hole “A” must be discharging), the piston move towards ‘C” and away from seat seal, thereby opening the valve.

For a single-acting N.O. shuttle valve, a spring is installed in “B”, forcing the piston away from seat seal and allowing the valve to remain open in its idle state.

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Page 7: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

MAIN DIMENSION FOR 200 SERIES

MAIN DIMENSION FOR 201 SERIES

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Page 8: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

FLANGE END PNEUMATIC

SHUTTLE VALVE

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Page 9: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

Fluid Pressure (Above seat): Max 1.6MPa (232psi), (Below seat): Max 1,2MPa (174psi)

Control Pressure 0.3-0.5MPa ( 43.5-72.5psi)

Control Medium Neutral gas, Air

Body Material CF8

Seal Material EPDM/(FKM can be customized)

Applicable Medium EPDM-Suitable for steam and hot water, unsuitable for oils, greases, fuels etc, FKM-Suitable for most fluid, except for steam.

Medium Temperature -200C- + 1300C

Ambient Temperature -200C- +B00C

Control Type Double acting

Connection Type Flanged

TECHNICAL SPECIFICATION

MAIN DIMENSION

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Page 10: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

PNEUMATIC

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FUNCTION PRINCIPLEValve stays closed(open) by spring force in its normal state. When piston is actuated by compressed air, valve becomes opened(closed).

For double acting type, valve is opened and closed by compressed air.

ADVANTAGES • Large flux, low resistance, no water-hammer

• Y-type shape with enlarged flowing section raises flux by 30% and smoothens the flow.

• Superb service life.

• The stem adjusts and lubricates itself automatically, minimizing needs for maintaince.

• The cylinder can rotate 360° unconstrained, and uses stainless steel material, which enables superior performance.

1 Indication Rod (nylon)

2 Actuator (CFS)

3 Pilot Port (1/8”)

4 Stem {AISl316/304)

5 Stem Seal {PTFE)

6 Cap (PC)

7 Spring (Steel 65Mn)

8 Piston (Alu.alloy)

9 Piston Seal (Viton)

10 Seal Spring (AISl304)

11 Connecting Piece (CF8M/CF8)

12 Body Seal (PTFE)

13 Valve core (CF8M/CF8)

14 Seat Seal (PTFE)

15 Gasket (AISl316/304)

16 Body (CF8M/CF8)

TECHNICAL SPECIFICATION

Fluid Pressure Max 1.6MPa(232psi)

Control Pressure 0.3- 0.SMPa (43.5-116psi )

Control Medium Neutral gas, Air

Body Material CF8M/CF8

Seal Material PTFE

Actuator Material CFS

Actuator Size 40mm, 50mm, 63mm, 90mm, 125mm

Applicable Fluid Water, Alcohol, Oil, Fuel, Steam, Neutral gas or liquid, Organic solvent, Acid and lye

Fluid Viscosity Max 600mm’/s

Fluid Temperature -10°C-+180°C, +25°C-+220°C

Ambient Temperature -10°C -+80°C

Control Type Normally closed, Normally open, Double acting

Connection Threaded(BSP, BSPT, NPT), Welded, Flanged, Tri-clamp

Page 11: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

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Page 20: ANGLE SEAT & SHUTTLE VALVES€¦ · Tel: +44 (0)1942 525833 l E-mail: technicalsales@alphacontrols.co.uk ANGLE SEAT AND SHUTTLE VALVES 03 Alpha Controls Ltd is committed to excellent

Tel: +44 (0)1942 525833 l E-mail: [email protected]

Alpha House, Hindley Industrial Estate,Swan Lane, Hindley Green. Wigan. WN2 4HR. UK

Telephone +44 (0)1942 525833E-mail: [email protected]

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