angle head drawing-3-23-16

8.36

4.00

A

A

11.19 4.25

15.48

.XXXX ±:.0005

ANG ±:

INCHES TOL., EXCEPT WHERE NOTED

SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:

3/23/2016 E. ROBINSON

1:4 1 OF 4

DESIGN PROJECTRIGHT ANGLE HEAD FOR

MILLING MACHINE B 6000-A SOLIDWORKS Student License Academic Use Only

SECTION A-ASCALE 1 : 2

6

1

2

3

5

7

9

12

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 2 OF 4


MILLING MACHINE B 6000-A SOLIDWORKS Student License Academic Use Only

13 4

10

3

11

8

1

7

2

9

16

14

15

11

11

17

18

6

5

12

NOTES:"APPLY A COAT OF KLUBER GRAFLOSCON C-SG 0 1.ULTRA TO ALL GEAR AND SPLINE MATING SURFACESTORQUE VALUES: #10-32, 29LB.IN., 1/4-20, 65LB.IN.2.

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:6 3 OF 4


MILLING MACHINEEXPLODED

B 6000-A SOLIDWORKS Student License Academic Use Only

ITEM NO. PART NUMBER DESCRIPTION MATERIAL STOCK SIZE WEIGHT VENDOR QTY.

1 6000-1 BODY CASTING 535.0F ALUMINUM 13-3/8 X 10 X 4-1/2 9.02COASTAL FOUNDRY

CO.1

2 6000-10 WEAR SURFACESAE C660 BEARING

BRONZE3-5/8 OD X 3 ID X 8-

7/83.42 ONLINEMETALS.COM 1

3 6000-SA3 DRIVEN GEAR ASSEMBLYSEE DRAWING 6000-

SA3SEE DRAWING 6000-

SA32.738

SEE DRAWING 6000-SA3

1

4 6000-SA4 SHIM STACK 18-8 STAINLESS STEELOD 3.307 X ID 2.913 X

.025 STACK HEIGHT0.013 McMASTER-CARR 4

5 6000-SA2 DRIVING GEAR ASSEMBLYSEE DRAWING 6000-


SA22.644


1

6 6000-SA1 SPINDLE ASSEMBLYSEE DRAWING 6000-


SA112.379


1

7 6000-7 PINION AISI 4340-HT 1-3/16 ROUND X 5-5/8 0.72CARBON AND ALLOY

STEEL CORP.1

8 6000-9 PINION BUSHINGSAE C660 BEARING

BRONZE2 OD X 5/8 ID X 1-3/8 0.33 ONLINEMETALS.COM 2

9 6000-22 KEY AISI 1020 3/32 X .950 0.00 ONLINEMETALS.COM 1

10 6000-11 END CAP 6061-T4 (SS) 4-1/4 ROUND X 1/2 0.24 ONLINEMETALS.COM 1

11 90272A826 PAN HEAD MACHINE SCREW AISI 1020 #10-32 X 1/2 0.01 McMASTER-CARR 10

12 94105A538 ALIGNMENT PIN AISI 10201/4-20 X 5/8 FLAT POINT SOCKET SET

SCREW0.006 McMASTER-CARR 2

13 98455A153 INTERNAL RETAINING RING 1060 SPRING STEEL 85mm 0.009 McMASTER-CARR 1

14 91201A029 HEAVY WASHER AISI 1020 1/4 0.01 McMASTER-CARR 1

15 90272A539 PAN HEAD MACHINE SCREW AISI 1020 1/4-20 X 5/8 0.01 McMASTER-CARR 1

16 6022K36 HAND WHEEL 6061 Alloy 4" 0.51 McMASTER-CARR 1

17 90128A147 SOCKET HEAD CAP SCREW AISI 1020 3/8-16 X 1-1/8 0.05 McMASTER-CARR 2

18 94105A539 FLAT POINT SET SCREW AISI 1020 1/4-20 X 3/4 0.008 McMASTER-CARR 1

TOTAL WEIGHT 32.60 LBS

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


NONE 4 OF 4


MILLING MACHINEEXPLODED

B 6000-A SOLIDWORKS Student License Academic Use Only

2 756

10.73

3.25

AA

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 2


MILLING MACHINESPINDLE ASSEMBLY

B 6000-SA1

3


4 431

SOLIDWORKS Student License Academic Use Only

4

3

1

2

5

6

7.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:4 2 OF 2


MILLING MACHINESPINDLE ASSY. EXPLODED

B 6000-SA1


1 6000-3 SPLINED SLEEVE AISI 4340-HT 10-1/2 X 1-7/8 ROUND 3.44 RELIABLE EDM 1

2 6000-6 SPINDLE SLEEVEAISI 4340-HT

SEAMLESS TUBE3-3/8 X 5/8 WALL X 8-

7/8 LONG7.21

CARBON AND ALLOY STEEL CORP.

1

3 SKF-32009 TAPER BEARING SAE 52100 STEELd 45MM X D 85mm X

B 20mm0.103 SKF 2

4 6343K22 BEARING LOCKNUT AISI 1020 1.767-18 X 1/2 0.315 McMASTER-CARR 2

5 6000-13 SPINDLE CAP AISI 1020 3 ROUND X 1 0.57 ONLINEMETALS.COM 1

6 91385A337CUP POINT SELF-LOCKING SET

SCREW AISI 1020 #10-32 X 3/16 0.001 McMASTER-CARR 3

7 60636693 COLLET NUTAISI 1045 Steel, cold

drawnER32 0.32

MSC INDUSTRIAL SUPPLY

1

NOTES:LIGHTLY PACK BEARINGS (ITEM 1.3) WITH KLUBER ISOFLEX NBU-15TORQUE BEARING NUTS (ITEM 4) 2.EQUALLY UNTIL SPLINED SLEEVE(ITEM 1) ROTATES IN SPINDLE SLEEVE (ITEM 2) AT 10-15 LB.IN.


3.35

6.24

A

A

1

SECTION A-A

2

6

5

4

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 2


MILLING MACHINEDRIVING GEAR ASSY.

B 6000-SA2 SOLIDWORKS Student License Academic Use Only

6

3

2

1

4

5

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 2 OF 2


MILLING MACHINEDRIVING GEAR ASSY. EXPLODED

B 6000-SA2


1 6000-5 RIGHT HAND MITER GEAR AISI 4340-HT 3 ROUND X 2-1/4 1.42AMERICAN GEAR

AND SUPPLY1

2 6000-8 R-8 SHAFT AISI 4340-HT 1-1/4 ROUND X 6 1.07CARBON AND ALLOY

STEEL CORP.1

3 6000-21 KEY AISI 1020 3/16 X 1-5/8 0.02 ONLINEMETALS.COM 1

4 97633A250 EXTERNAL RETAINING RING 1060 SPRING STEEL 3/4 0.002 McMASTER-CARR 1

5 SKF-6209-2Z RADIAL BALL BEARING SAE 52100 STEELd 45mm X D 85mm X

B 19mm.142 SKF 1

6 98541A161 EXTERNAL RETAINING RING 1060 SPRING STEEL 45mm 1.084 McMASTER-CARR 1


3


6

1

4

2

12.00

AA

3.35

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 2


MILLING MACHINEDRIVEN GEAR ASSY.


1

5

6

4

3

2

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 2 OF 2


MILLING MACHINEDRIVEN GEAR ASSY. EXPLODED

B 6000-SA3


1 6000-2 SPLINED SHAFT AISI 4340-HT 12 X 7/8 ROUND 1.09 RELIABLE EDM 1

2 6000-4 LEFT-HAND MITER GEAR AISI 4340-HT 3 ROUND X 2-1/4 1.48AMERICAN GEAR

AND SUPPLY1

3 SKF-6209-2ZA3 RADIAL BALL BEARING SAE A3 52100 STEELd 45mm X D 85mm X

B 19mm.142 SKF 1

4 98541A161 EXTERNAL RETAINING RING 1060 SPRING STEEL 45mm 1.084 McMASTER-CARR 1

5 6000-21 KEY AISI 1020 3/16 X 1-5/8 0.02 ONLINEMETALS.COM 1

6 97633A250 EXTERNAL RETAINING RING 1060 SPRING STEEL 3/4 0.002 McMASTER-CARR 1


3.31

2.91


1 9502K41 .001 SHIM 18-8 STAINLESS STEEL OD 3.307 X ID 2.913 0.00 McMASTER-CARR 5



NOTES:O.D. AND I.D. FOR ALL ITEMS ARE THE SAME1.ITEM 1 IS .001 THICK2.ITEM 2 IS .005 THICK3.ITEM 3 IS .010 THICK4.

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:1 1 OF 1


MILLING MACHINESHIM STACK


DETAIL ASCALE 1 : 1

.06

A

4.00 2.75

1.50

13.50

AA

SECTION A-A

5.00

4.25

2.75

2X .25

2X 2.31

4.00

R.13

.13

1.88

2.04

7.13 4.44

40°0'

3.00 10.28

1.00 6.25

18°0'

.XXXX ±:

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.020

.005 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:4 1 OF 3


MILLING MACHINEBODY CASTING, AS CAST

B 6000-1

NOTES:

1. MATL: 535.0 F ALUMINUM PERMENENT MOLD CASTING

2. VENDOR: COASTAL FOUNDRY

3. ALL CASTINGS WILL BE CLEAN AND FREE OF IMPERFECTIONS

4. ALL FILLETS .50 UNLESS OTHERWISE SPECIFIED


NOTES:

1. MATL: 535.0F ALUMINUM

VENDOR: COASTAL FOUNDRY CO.

2. BREAK ALL SHARP EDGES ON MACHINED SURFACES

3. FINISH UNLESS OTHERWISE NOTED 63Ra

4. 3.34763.3487 IS F5 FIT IAW SKF WEBSITE

3X EQUALLY SPACEDON 1.47 BC

.150 .73

10-24 UNC .63

.24 X 90°, NEAR SIDE

2X .313 THRU

3/8-16 UNC THRU

7.00

2.04

6.25

10.22

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:4 2 OF 3


MILLING MACHINEBODY CASTING, MACHINED

B 6000-1

3X EQUALLY SPACED

ON 1.47 BC .150 .73

10-24 UNC .63


5.72 3.50 2X .397 THRU

.625 .375

.201 THRU

1/4-20 UNC THRU

4.25

13.38

.201 THRU1/4-20 UNC THRU

.001 A

.001 A

BB

C

C

4.88

4.50

2.25

4X EQUALLY SPACEDON 3.67 BC

.150 .73

10-24 UNC .63


4.00


.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:4 3 OF 3


MILLING MACHINEBODY CASTING, MACHINED

B 6000-1

4

4

SECTION C-C

B

2X 3.47

SECTION B-B

A

32

32

.001

.001

A

A

2.037

6.25

10.22

3.155

3.50093.5000 3.00

3.34763.3487

2.03

3.00

2X 3.376

2X .50

1.00 1.75

2.00

4.00

1.47

1.18831.1875

2.50

1.128

32

SCALE 1 : 2DETAIL B

.001 A

3.34763.3487

.80

1.22

.12

3.55


SEE SPLINE DATA TABLE ON SHEET 2

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 2


MILLING MACHINESPLINED SHAFT

B 6000-2

A

NOTES:

1. MATL: 1" RND AISI 4340-HT

VENDOR: RELIABLE EDM

2. BREAK ALL SHARP EDGES


4. NITRIDE HARDEN TO 49-55 HRC

B

1.724

4.00

.88 .7504.7496

12.00

.03 X 45°0'

DETAIL BSCALE 2 : 1

.08

.05 .03 X 45°0'

DETAIL A

.644+-.000.015

.188+-.002.000


Manufacturing data for involute spline

Profile description DIN 5480 - W 16 x 2.0 x 6 x 9e

Number of teeth z 6Face width [mm] b 20Normale module [mm] mn 2Pressure angle at standard pitch diameter [°] alpha n 30

tool commentBasic rack profile DIN 5480 HobbingDedendum coeff. h fp* 0.45Edge radius coeff. rho ao* 0.16Addendum coeff. h ap* 0.6Gear accuracy according to DIN 3961 9

Profile shift coeff. x* 0.45Reference diameter [mm] d B 16Tip diameter [mm] d a 15.6

Root diameter [mm] d f 11.4Base diameter [mm] d b 10.392Tip clearance [mm] c 0.4Tooth depth h 2.1Modification tip diameter [mm] k 0

Tooth thickness tolerance eMeasurement method actualUpper/lower tooth thickness allowance [µm] A -53 -93No. of teeth for span measurement k 2Span measurement - nominal value [mm] WK 9.621Span measurement - max. value/min. value [mm] WK 9.575 9.54Span measurement with allowance - nominal value [mm] WK mB 9.621Span measurement with allowance - max./min. value [mm] WK mB 9.575 9.54Diameter of ball or pin [mm] dm 7Measurement over pins – nominal value [mm] MdR 26.169Measurement over pins – max./min. value [mm] MdR 26.114 26.073

Measurement over balls - nominal value [mm] Mdk 26.169Measurement over balls - max./min. value [mm] Mdk 26.114 26.073Measurement over balls with allowance - nominal value [mm] Mdk mB 26.169Measurement over balls with allowance - max./min. value [mm] Mdk mB 26.114 26.073Normal chordal tooth thickness - nominal value [mm] s vn 3.368Normal chordal tooth thickness - max./min. value [mm] s vn 3.317 3.278Chordal height [mm] h v 1.11Normal chordal tooth thickness at standard pitch diameter - nominal value [mm] sn 4.097Normal chordal tooth thickness at standard pitch diameter - max./min. value [mm] sn 4.045 4.006Chordal height at standard pitch diameter [mm] h aq 2.164Adjacent pitch deviation f p 17Total deviation of circular pitch F P 40Total profile deviation F alpha 21Total tooth alignment deviation [µm] F beta 11

Runout tolerance F r 20Backlash pitch diameter min./max. value [µm] j t 76 156Backlash normal plane - max./min. value [µm] j n 135.1 65.818

Addendum chamfer [mm] h k 0

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


NONE 2 OF 2


MILLING MACHINEEXTERNAL SPLINE DATA TABLE

B 6000-2 SOLIDWORKS Student License Academic Use Only

M40 X 1.5

1.767-18 NS

1.767-18 NS

32

32

.0005 A-B

.0005 A-B

AB

1.77071.7703

1.77071.7703

1.00

.72

.90

1.73

2.42

2.65

3.09

8.41

8.85

9.20

9.94

10.50

SEE SPLINE DATA TABLE ON SHEET 3

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 3


MILLING MACHINESPLINED SLEEVE

B 6000-3

NOTES:






5. 1.77071.7703IS f5 FIT IAW SKF WEBITE

6. ALL CHAMFERS ARE .05 X 45 UNLESS OTHERWISE NOTED

55


SCALE 1 : 2SECTION A-A

.005 A-B

A

1.2600 .8665

1.4000

2.40

.05 X 45°0'

.05 X 45°0'

1.4764

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 2 OF 3


MILLING MACHINESPLINED SLEEVE

B 6000-3

32

SCALE 1 : 1DETAIL A

.0005 A-B

8°0'±0°2'


Manufacturing data for involute spline

Profile description DIN 5480 - N 16 x 2.0 x 6 x 9H

Number of teeth z -6Face width [mm] b 20Normale module [mm] mn 2Pressure angle at standard pitch diameter [°] alpha n 30

tool commentBasic rack profile DIN 5480 ShapingDedendum coeff. h fp* 0.45Edge radius coeff. rho ao* 0.16Addendum coeff. h ap* 0.65Gear accuracy according to DIN 3961 9

Profile shift coeff. x* -0.45Reference diameter [mm] d B 16Tip diameter [mm] d a -12

Root diameter [mm] d f -16.4Base diameter [mm] d b -10.392Tip clearance [mm] c 0.3Tooth depth h 2.2Modification tip diameter [mm] k 0

Tooth thickness tolerance HMeasurement method actualUpper/lower tooth thickness allowance [µm] A -23 -63No. of teeth for span measurement k -2Span measurement - nominal value [mm] WK -9.621Span measurement - max. value/min. value [mm] WK -9.641 -9.675Span measurement with allowance - nominal value [mm] WK mB -9.621Span measurement with allowance - max./min. value [mm] WK mB -9.641 -9.675Diameter of ball or pin [mm] dm 4Measurement over pins – nominal value [mm] MdR -7.129Measurement over pins – max./min. value [mm] MdR -7.185 -7.281

Measurement over balls - nominal value [mm] Mdk -7.129Measurement over balls - max./min. value [mm] Mdk -7.185 -7.281Measurement over balls with allowance - nominal value [mm] Mdk mB -7.129Measurement over balls with allowance - max./min. value [mm] Mdk mB -7.185 -7.281Normal chordal tooth thickness - nominal value [mm] s vn 3.775Normal chordal tooth thickness - max./min. value [mm] s vn 3.738 3.674Chordal height [mm] h v 0.635Normal chordal tooth thickness at standard pitch diameter - nominal value [mm] sn 2.092Normal chordal tooth thickness at standard pitch diameter - max./min. value [mm] sn 2.055 1.991Chordal height at standard pitch diameter [mm] h aq -0.092Adjacent pitch deviation f p 17Total deviation of circular pitch F P 40Total profile deviation F alpha 21Total tooth alignment deviation [µm] F beta 11

Runout tolerance F r 20Backlash pitch diameter min./max. value [µm] j t 76 156Backlash normal plane - max./min. value [µm] j n 135.1 65.818

Addendum chamfer [mm] h k 0

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


NONE 3 OF 3


MILLING MACHINEINTERNAL SPLINE DATA TABLE


SECTION A-A

1.72

45°0'

.55

1.77071.7703

1.97

.832+-.010.000

.7512.7500

2.85

.188+-.002.000

32

.16

.22

.97 1.35

2.15

1.71

A

A

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:1 1 OF 2


MILLING MACHINEMITER GEAR

B 6000-4

NOTES:


VENDOR: AMERICAN GEAR AND SUPPLY


3. SURFACE FINISH UNLESS OTHERWISE NOTED 63Ra


5. PART NUMBERS 6000-4 AND 6000-5 ARE

IDENTICAL EXCEPT FOR HANDEDNESS OF

HELIX. 6000-4 IS LEFT HANDED, 6000-5

IS RIGHT HANDED

6. SURFACE FINISH OF GEAR TEETH 32Ra

7. 1.77071.7703 IS f5 FIT IAW SKF WEBSITE

7


.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


NONE 2 OF 2


MILLING MACHINEMITER GEAR DATA TABLE

B 6000-4

Type of bevel gear: Straight and helical gearing

Description Pinion Gear

Shaft angle [°] sigma 90

Hypoid offset [mm] a 0

Mean normal module [mm] m_mn 2

Outer transverse module [mm] m_et 2.705

Number of teeth z 25 (25)

Outer reference cone diameter [mm] d_e 67.635 (67.635)

Mean reference cone diameter [mm] d 57.735 (57.735)

Face width [mm] b 14

Helix angle [°] beta 30

Direction of helix angle left (right)

Profile shift coeff. x*_h 0.4

Thickness mod. x*_s 0

Pressure angle [°] alpha_n 20

Edge radius coeff. rho*_ao 0.2 (0.2)

Addendum coeff. h*_ap 1.25 (1.25)

Dedendum coeff. h*_fp 1 (1)

Tooth quality 6

Circumf. backlash at back cone [µm] j_et 70 - 108


1.541

SECTION A-A

64

A

A-B.0005A-B.0005

B

2.95382.9548

3.24953.2491 2.50

1.165

7.963

8.75

2.95382.9548

.05 X 45°0'

3.16+-.000.015

.188+-.002.000

PITCHLINE OF RACK 1.60

AA

NOTES:

1. MATL: 3-3/8 X 5/8 WALL X 8-7/8 OAL AISI 4340-HT

VENDOR: CARBON AND ALLOY STEEL CORP.




5. 2.95382.9548 IS F7 FIT IAW SKF WEBSITE

5

5

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 1


MILLING MACHINESPINDLE SLEEVE


NOTES:






.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 2


MILLING MACHINEPINION

B 6000-7

.05 X 45°0'

1.00

2.81

4.31

5.55

.03 X 45°0'

.20 .65

1/4-20 UNC .50

.322+-.000.015

.375

2X .7497.7492

.094+-.002.000


.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


2:1 2 OF 2


MILLING MACHINERACK AND PINION DATA TABLE

B 6000-6

Manufacturing data for gear rack

Number of teeth z 13txt_hz hz 20txt_lz lz 75.398Normale module [mm] mn 2Helix angle [°] beta 0Direction of helix angle ---Pressure angle at standard pitch diameter [°] alpha n 20Basic rack profile ISO 53 Profile ADedendum coeff. h* fp 1Edge radius coeff. rho* ao 0.38Addendum coeff. h* ap 1.25Protuberance p* rpo 0Protuberance angle [°] alpha p 0Gear accuracy according to DIN 3961 6

Profile shift coeff. x* 0Reference diameter [mm] d 18Tip diameter [mm] d a 20

Root diameter [mm] d f 15.5Base diameter [mm] d b 16.914Pitch circle diameter [mm] d w 0Tip clearance [mm] c 0.501Modification tip diameter [mm] k 0

Tooth thickness tolerance cd25Upper/lower tooth thickness allowance [µm] A -54 -84No. of teeth for span measurement k 2Span measurement - nominal value [mm] WK -13.25Span measurement - max. value/min. value [mm] WK -13.301 -13.329Span measurement with allowance - nominal value [mm] WK mB -13.25Span measurement with allowance - max./min. value [mm] WK mB -13.301 -13.329

Normal chordal tooth thickness - nominal value [mm] s vn 3.142Normal chordal tooth thickness - max./min. value [mm] s vn 3.088 3.058Chordal height [mm] h v 1.999

Normal chordal tooth thickness at standard pitch diameter - nominal value [mm] sn 3.142

Normal chordal tooth thickness at standard pitch diameter - max./min. value [mm]

sn 3.088 3.058

Chordal height at standard pitch diameter [mm] h aq 1.999

Diameter of active flank root [mm] d Nf 16.829Form diameter of dedendum Ase [mm] d Ff 15.909Diagram length [mm] -9.173

Centre distance [mm] a 30.6Upper/lower allowance [µm] aAe/aAi 19.5 -19.5Number of teeth mating gear z2 12Total tooth alignment deviation [µm] F beta 9Backlash pitch diameter min./max. value [µm] j t 93.805 182.195Backlash normal plane - max./min. value [µm] j n 171.207 88.148

Addendum chamfer [mm] h k 0Chamfer 0

Manufacturing data for gear

Number of teeth z 12Face width [mm] b 20Normale module [mm] mn 2Helix angle [°] beta 0Direction of helix angle ---Pressure angle at standard pitch diameter [°] alpha n 20tool commentBasic rack profile ISO 53 Profile ADedendum coeff. h* fp 1Edge radius coeff. rho* ao 0.38Addendum coeff. h* ap 1.25Protuberance p* rpo 0Protuberance angle [°] alpha p 0Gear accuracy according to DIN 3961 6Profile shift coeff. x* 0.3Reference diameter [mm] d 24Tip diameter [mm] d a 29.2Root diameter [mm] d f 20.2Base diameter [mm] d b 22.553Pitch circle diameter [mm] d w 23.985Tip clearance [mm] c 0.501Tooth depth h 4.5Modification tip diameter [mm] k 0Tooth thickness tolerance cd25Upper/lower tooth thickness allowance [µm] A -54 -84No. of teeth for span measurement k 2Span measurement - nominal value [mm] WK 9.603Span measurement - max. value/min. value [mm] WK 9.552 9.524Span measurement with allowance - nominal value [mm] WK mB 9.603Span measurement with allowance - max./min. value [mm] WK mB 9.552 9.524

Diameter of ball or pin [mm] dm 4.25

Measurement over pins – nominal value [mm] MdR 31.833Measurement over pins – max./min. value [mm] MdR 31.745 31.696Measurement over balls - nominal value [mm] Mdk 31.833Measurement over balls - max./min. value [mm] Mdk 31.745 31.696Measurement over balls with allowance - nominal value [mm] Mdk mB 31.833Measurement over balls with allowance - max./min. value [mm] Mdk mB 31.745 31.696Normal chordal tooth thickness - nominal value [mm] s vn 3.215Normal chordal tooth thickness - max./min. value [mm] s vn 3.162 3.132Chordal height [mm] h v 2.103

Normal chordal tooth thickness at standard pitch diameter - nominal value [mm]

sn 3.565

Normal chordal tooth thickness at standard pitch diameter - max./min. value [mm]

sn 3.511 3.482

Chordal height at standard pitch diameter [mm] h aq 2.733Diameter of active flank root [mm] d Nf 22.554Form diameter of dedendum Ase [mm] d Ff 22.554LNf LNf 0.1LFf LFf 0.116Diagram length [mm] 9.173Centre distance [mm] a 30.6Upper/lower allowance [µm] aAe/aAi 19.5 -19.5Number of teeth mating gear z2 12Material ---Kind of treatment ---Hardness ---Hardening depth [mm] ---Total tooth alignment deviation [µm] F beta 9Backlash pitch diameter min./max. value [µm] j t 93.805 182.195Backlash normal plane - max./min. value [µm] j n 171.207 88.148Addendum chamfer [mm] h k 0Chamfer 0 SOLIDWORKS Student License Academic Use Only

DETAIL CSCALE 2 : 1

.07

.12

.03 X 45°0' .70

.644+-.000.015

.188+-.002.000

.7504.7496

1.250

NOTES:

1. MATL: 1-3/8" RND AISI 4340-HT

VENDOR: ONLINEMETALS.COM




.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 1


MILLING MACHINER-8 SHAFT

B 6000-8

C

.9495.9490

.94

1.724

16°51'±0°30'

.125

1.063

2.875

4.125

1.84

.391 1.40

7/16-20 UNF 1.25

.156

.849


NOTES:

1. MATL: 2 OD X 5/8 ID X 1-3/8 OAL SAE C660 BEARING BRONZE



3. FINISH UNLESS OTHERWISE NOTED 63Ra .XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:1 1 OF 1


MILLING MACHINEPINION BUSHING

B 6000-9

1.18721.1867

1.88

1.245

.13

3X EQ.SP. ON 1.47 B.C. .196 THRU

.7508.7500


1.00

4.50

8.75

2X .19

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:1 1 OF 1


MILLING MACHINEWEAR SURFACE

B 6000-10

NOTES:

1. MATL: 3-5/8 OD X 3 ID X 8-7/8 OAL SAE C660 BEARING BRONZE




3.25063.2500

3.50163.5010

R.594

2.037

3.972


NOTES:

1. MATL: 4-1/4 RND X 1/2 OAL 6061-T4 ALUMINUM





.88

.05

2.88

3.34 4.25

.330

.46

.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:2 1 OF 1


MILLING MACHINEEND CAP

B 6000-11

4X EQ.SP. ON 3.674 B.C .196 THRU

A

A


.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


4:1 1 OF 1


MILLING MACHINEALIGNMENT PIN

B 6000-12

NOTES:

1. MATL: 1/4-20 X 5/8 FLAT POINT SET SCREW AISI 1020 STEEL

VENDOR: McMASTER-CARR



.188

.22

.02 X 45°0'


SECTION A-A

.21 X 45°0'

.68

.90

2.531+-.010.000

3X EQ.SP .159 THRU

10-32 UNF THRU

.46

NOTES:

1. MATL: 3 RND. X 1 OAL AISI 1020 STEEL




.XXXX ±:.0005

ANG ±:


SHEET:SCALE:

.XX ±:

.XXX ±:

DATE: DR. BY:TITLE:

THIRD ANGLE

DWG. NO.:

CAD DESIGN

SOUTHEAST TECH

SIZE:

TECHNOLOGY

.005

.001 .5°

METRIC TOL.,EXCEPT

X

X.X

0.5

0.25

WHERE NOTED

±:

±:

X.XX

ANG

0.125

.5°

±:

±:


1:1 1 OF 1


MILLING MACHINESPINDLE CAP

B 6000-13

1.77+-.005.000 2.950

+-.000.005

A

A


angle head drawing-3-23-16

Documents