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www.alicongroup.co.in
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
FULL SYSTEM SOLUTIONS
System Solution Capabilities : alicon group
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
‣India Group Sales USD 107 million .
‣One of the largest aluminum foundry in India & having manufacturing facilities in Austria and
Slovakia also for Global Customers.
‣ Joint Venture with Enkei Corporation (Japan)
‣ Technical Collaboration with Hekikai Koki (Japan)
‣Core Competence:
• Rapid Prototyping
• Designing (CAD/CAM/CAE/Simulation)
• In house Tool Manufacturing
• Die Casting (Sand Casting/GDC/LPDC)
• Machining, Assembly & Painting.
‣Casting for Automotive, Locomotive, Medical, Energy and Agricultural segments.
alicon group is a consortium of companies involved in Design, Engineering and
Casting, Machining & Assembly of Aluminum Components with global foot prints.
alicon group of companies
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Futurealicon group promises
Utilize the best of European engineering, Japanese quality & Indian ingenuity to produce exceptional and innovative aluminum casting products.
Our goal is to bring all group companies together, pooling the collective resources to provide the customer
with best-in-class products.
Become the globally preferred supplier
for Light Alloy Casting Solutions
Ensure total customer satisfaction
Grow the employees, associates and
suppliers
Increase shareholder value
Quality, Integrity and Respect
Encourage Entrepreneurship,
Ownership and Accountability
Commitment to the Environment and
Community
VISION : MISSION : VALUES :
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureGlobal Presence
•Atlas Castalloy Ltd (1969)
•Alicon Castalloy Ltd, Pune (1995)
•Silicon Meadows Design Ltd.(1996)
•Alicon Castalloy Ltd, Binola (2006)
•Silicon Meadows Engineering Services Ltd. (2009)
USA EUROPE
INDIA
•Silicon Meadows Engineering
Services, Nashua, USA
•Illichmann Castalloy GmbH, Austria
•Illichmann Castalloy s.r.o. Slovakia
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Futurealicon presence in India
Proposed
Alicon Castalloy Limited Pantnagar -
Uttaranchal.
Atlas Castalloy Limited, Chinchwad, Pune
(1969)
Silicon Meadows Design Limited,
Chinchwad, Pune (1996)
Alicon Castalloy Limited, Shikrapur,
Pune.(1995)
Silicon Meadows Engineering Services
Limited, Viman Nagar, Pune. (2009)
Alicon Castalloy Limited Binola,
Haryana. (2006)
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Zarnovica / SLOVAKIAGDC,SAND Castings
Altmünster / AUSTRIARapid Proto Castings (RPT) & LPDC
Illichmann facility-Austria & Slovakia
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureSales performance: alicon group, India
sales value in US$ (Mn)
Year 2010-11
* Enkei wheel division formulated as a separate company from April.2010 onwards
DUNS No :- 650653579
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Futurealicon group global & domestic customers
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Two Wheeler OEM Four Wheeler OEM Tier 1 & Non Auto
2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Atlas Castalloy Limited -
Chinchwad, Pune, IndiaAlicon Castalloy Limited. , Pune,
India
Alicon Castalloy Limited. - Binola,
India
alicon group facilities,India & Europe
Illichmann Castalloy,
GmbH & s.r.o
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Testing Facility Including X-Ray,
Pune, IndiaMachining Facility, Pune, India
Silicon Meadows Engineering
for Export Projects
Silicon Meadows Engineering,
Pune
Silicon Meadows Design Center,
Pune, India
Silicon Meadows Die
Manufacturing, Pune, India
alicon group facilities,India & Europe
Rapid Prototyping at
Illichmann
Rapid Prototyping at
Illichmann
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FuturePlant facilities – India & Europe
Core Shop Facility, India Tilt GDC Die Casting Facility, India Cell - Casting & Machining ,India
Core Shop Facility, Europe Tilt GDC Die Casting Facility, Europe LPDC Die Casting Facility, Europe
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureIllichmann Integration with alicon group
• 70 years of proven track record.
• Magma & Pro-Cast Soft Casting
Simulation.
• Specialty in Handling Low Volume
Intricate Castings.
• 41 years of proven track record
for cost competitiveness learning's
from Indian Market.
• One of the Largest Foundry in India which
offers frugal engineering solutions
• Pioneer Users of Pro-Cast & Magma in India.
• Capabilities of Handling both low and High
Volume.
• To serve the customer with low &
high volume parts from Europe &
India locations.
• De-risking customers from
currency fluctuation.
•Providing the better options by
using strengths & ability of both
the organization.
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Casting The Future
Rapid Prototyping (Objet and LOM method)
Prototypes based on resin
Max. size 320 x 320 x 200 mm
Presentation- and functional models
Model construction – Rapid Prototyping – Casted productThin Wall Casting 1.8mm
CAD system
Pro-Engineer Wildfire 2
Interface for Step Iges VDA and others
Tool design Magma casting simulation
Technology and methods at Illichmann
TECHNOLOGIES
• Gravity die casting
• Sand casting
• Low pressure die casting
• Rapid prototyping
• X ray Inspection
• CAD – Pro Engineer
• Magma casting
• Solidification
ALLOYS APPLIED
• Al Si 7 MgAl Si 9 Mg
• Al Si 10 Mg
• Al Si 12
• Al Si 12 Cu Ni Mg
• Al Si 8 Cu 3
• Al Si 6 Cu 4
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Casting The Future
PROCESS WORK SAMPLES
Rapid Prototyping Capabilities - Object Modelling by Synthetic Resin Technique
3D MODEL RPT MACHINE
RESIN OBJECT FORMED AS PER INPUT 3D GEOMETRY FINAL PROTOTYPE
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Casting The Future
PROCESS WORK SAMPLES
Rapid Prototyping Capabilities – Object Modelling by Laminated Paper Technique
3D MODEL RPT MACHINE
LAMINATED PAPER MODEL FORMED AS PER INPUT 3D DATAFINAL PROTOTYPE
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureSand casting technology at Illichmann
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureDesigning of the mold – Thin wall casting 1.8mm
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Casting The FutureSand core Facility
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Casting The Future
Changed to LPDC after
PROCAST
Analysis to Increase Productivity &
Eliminate Defects
Converter Housing for AVTEC Ltd.
(Apx. Wt-17.5 Kg)
Initial Casting was in GDC
Casting Simulation for LPDC process
using PROCAST
Engineering Capabilities, India
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Casting The Future
CAD
AutoCAD
Catia V5 R17
UG NX-4/5
Pro – Engineer Wild
Fire 2/3
Solid Works
Auto Desk Inventor
2009
CAM
Delcam
Catia Machinist
CAE
LS Dyna
Hypermesh
Pro-Mesh
Pro Cast
Magma
P D M
Wind Chill 8.0
3D Modeling based Design survive capable of designing from concept through Specification, tool design & validation.
Build to Print Capabilities, India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureTool Room Facilities, India
CURRENTLY MANUFACTURING 20 DIES PER
MONTH
EQUIPPED WITH FULL FLEDGED SET UP
CONSISTING OF SOPHISTICATED
CNC
VMC
EDM
MILLING
LATHE
DRILLLING
SURFACE GRINDING
CMM
BY 2012 WILL BE MANUFACTURING 30 DIES PER
MONTH
PLANNING TO ADD FARRO ARM 3D SCANNING
FULL FLEDGED NPD CELL
TESTING FACILITY – BENCHFLOW
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Casting The Future
Spectrometer CMM Profile Projector
Millipore Testing Contour Measure Microscope Hardness Tester
Farro Arm
QA Equipments, India
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Casting The Future
Hot Tensile Testing Sieve Shaker Muffle Furnace
Core Gas Determination Bending Strength Testing
Scratch Hardness Tester
QA Equipments, India
X-Ray Salt Spray Testing
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Engine Mounting Brackets EGR Valve
Product Gallery, India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
CAC TanksRack Housing
Intake Manifold
Product Gallery, India
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery, India
Non-Automotive Components
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
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Product Gallery ,India
Power & Energy Sector products in India
2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
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Product Gallery , India
Medical sector products in India
2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
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Product Gallery , India
Defense sector customer in India
2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Cylinder Heads Cylinder Heads for Motor Cycle
Cylinder Heads for Racing bikesPassenger Car
Product Gallery, India
Cylinder Heads for Commercial Vehicles
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Casting The FutureProduct Gallery, Europe - (Illichmann Castalloy)
Tier 14W - OEM
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – Europe
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Doorlock
Weight: 0,30 kg
Gravity die
casting
Console
Weight: 0,4 kg
Gravity die
casting
Valve housing
Weight: 7,3 kg
Gravity die
casting
Housing
Weight: 1,4 kg
Gravity die casting
Product Gallery Product Gallery – Europe
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – Europe
Vaccum pump components for Automotive sector
Quantity : 5,000 pieces per annum
Process : Gravity Die Casting
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – Europe
Swing Arm for BMW K72 Series | Weight : 5.6 kg | Quantity : 10,000 p.a | Low Pressure Die Casting
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Cylinderhead
Weight: 0,7 kg
Quantity/Annum : 25,500
Gravity die casting
Cylinder
Weight: 2,5 kg
Quantity/Annum : 25,500
Gravity die casting
Swing Arm
Weight: 4.8 kg
Quantity/Annum : 25,500
Gravity die casting
Product Gallery – Europe
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Casting The Future
Wheel Hub
Weight: 1.07 kg
Quantity/Annum : 44,000
Low Pressure die casting
Carrier Foot Rest
weight: 0.35 kg
Quantity/Annum : 25,500
Gravitiy die casting
Water Pump Housing
Weight: 0.150 kg
Quantity/Annum : 48,000
Gravity die casting
Product Gallery – Europe
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Pulleys for Aerial Trams and Ropeways
7.9 kg | 11.9 kg | 19.8 kg
LPDC
Product Gallery – Europe
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Casting The Future
Ski and Sea Doos
Aero Engines
Product Gallery – Europe
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureProduct Gallery – Europe
Diffuser
Weight: 1,6 kg
Gravity die casting
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
Housing
Weight: 4 kg
GDC
Housing
Weight: 4.2 kg
GDC
Product Gallery – Europe
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Casting The FutureEngineering Center Infrastucture
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
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2 3
6
TOOL DESIGN FEA & CFD FOUNDRY SIMULATION
REVERSE ENGINEERING3D CAD MODELLING CAD DRAFTING
1
CAD CONVERSION
4
8
TECHNICAL MANUALS
Engineering Services Portfolio – Silicon Meadows Engineering Services
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
CASTING EXTRUSION FORGING MOULDING
DIE CASTING –GDC, LPDC
DIE CASTING -HPDC
SAND CASTINGS
INVESTMENT CASTING –LOST WAX, LOST FOAM
CASTING DIES
EXTRUSION DIE DESIGN
SOLID PROFILES
HOLLOW PROFILES
FORGING DIE DESIGN
HOT FORGING
COLD FORGING
CASTING SIMULATION USING
PROCAST & MAGMASOFT
EXTRUSION SIMULATION
USING HYPEREXTRUDE
FORGING SIMULATION
USING FORGE2009
MOLDING SIMULATION
USING MOLDFLOW
COST EFFECTIVE TOOL MODIFICATION & TOOL MANUFACTURING FROM INDIA
PLASTIC MOLD DESIGN
INJECTION
VACUUM
BLOW
COMPRESSION
FOUNDRY SIMULATION SERVICES
TOOL MANUFACTURING SERVICES
TOOL & DIE DESIGN SERVICES
Engineering Services Portfolio – Silicon Meadows Engineering Services
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
FORGING DIES LPDC DIE CAST DIES FEA – THERMAL ANALYSIS 3D MODELLING EXTRUSION DIES
FEA – STRUCTURAL FEA – MESHING DRAFTING & DETAILING TECHNICAL MANUALS
PRODUCT ENGG CASTING SIMULATION WEIGHT OPTIMIZATION EXTRUSION SIMULATION
WHITE LIGHT SCANNING
HPDC DIE CAST DIES
Engineering Services - Work Samples
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureEngineering Services - Work Samples
Big Quarter Ramp Big Quarter RampCad Model of Quarter Ramp
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Casting The FutureA single point of contact for engineering solutions
STRENGTH
•One of the biggest foundry infrastructure
in India.
•Ability to handle both low & high volume
•Total solution for AL casting under one roof
CORE BUSINESS
•Design Engineering
•Casting of Aluminum Component
COMMITMENT
•Provide value added solution through
Knowledge sharing between group companies
FOOT PRINTS
•Largest footprint in India & having presence
in Europe & USA.
Concept of
alicon group
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The Future
STRATEGIC
INTEGRATION
STRONG
CUSTOMER
SUPPORT TECHNOLOGY EMPLOYEE
DEVELOPMENT
alicon group
believes that it’s
core strength is in
the people and
continues to invest
in the development
of its human capital.
alicon group focuses on producing exceptional and innovative aluminum castings, To consistently achieve this the group
has strategically integrated its PQCDDME with international technology, strong customer support and employee
development plans.
alicon group is
committed to strong
customer support and
takes advantage of
time zones to provide
24X7 support to its
global clientele.
Strong Inhouse
Design & Tool Room
facilities & Technical
JV with world leaders
Focus on Productivity,
Quality, Cost, Delivery,
Development, Morale &
Environment
(PQCDDME) with full
focus on continuous
improvement
Why alicon group
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2012 Together We Make It Happenwww.alicongroup.co.in
Casting The FutureContacts
Europe Contact :
Mr. Andreas HeimKey Account Manager - Sales
E-mail: [email protected]
Mobile No:+43 664 849 1158.
Web site:- www.illichmann.com
Mr. Rajeev SikandGroup CEO
E-mail: [email protected]
Mobile No: +91-989 056 0099
Web site:- www.alicongroup.co.in
India Contact :
Mr. Shekhar DravidVP- Business Development
Email : [email protected]
Mobile No: +91- 9860794387
Web site:- www.alicongroup.co.in
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Europe Contact :
Mr. Frank PrangeManaging Director - Illichmann
Email : [email protected]
Mobile No: +43 664886 59621
Web site:- www.illichmann.com