an efficient approach for determining the flutter characteristics of rotor blades for multi-megawatt...

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An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4: Aerodynamics, Aeroelasticity and Loads Dipl.-Ing. Raphael Haas EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH, Berlin [email protected]

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Page 1: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the

Flutter Characteristicsof Rotor Blades for

Multi-Megawatt Wind TurbinesEWEC 2006 - Presentation No. 627

CS4: Aerodynamics, Aeroelasticity and LoadsDipl.-Ing. Raphael Haas

EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH, Berlin

[email protected]

Page 2: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Introduction – Problem definitionIntroduction – Problem definitionEUROS manufactures blades ranging from 10m to 56m for WEC from 100kW to 5.0MWTrend in development of large rotor blades:longer, lighter and narrower blades.Aeroelastically critical designs

Risk of flutter

Page 3: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

What is flutter ?What is flutter ?

Flutter – an explanation:resonant (unstable) motion interaction of structural mass, stiffness, and aerodynamic forcesusually present above some limiting (rotor) speed.

Page 4: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

OverviewOverviewSystem equation and structural modelUnsteady aerodynamics – GreenbergUnsteady aerodynamics – LoewyReduction of system sizeResults – Development of dampingResults – Influencing Factors

Page 5: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

System equationSystem equation

Matrices:M: mass matrixD: damping matrixK: stiffness matrix

azgazgelaat pppxKKKKxDxMM

pxKxDxM

)()()(

Inidices:t: inertia mass termsa: aerodynamic termsel: elastic stiffness termsg: pretension stiffening termsz: centrifugal stiffening terms

Page 6: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Structural model (1)Structural model (1)

Page 7: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Structural model (2)Structural model (2)

Page 8: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

)t(i0 exx

Unsteady Aerodynamics–Unsteady Aerodynamics–Greenberg(1)Greenberg(1)

Page 9: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Unsteady Aerodynamics–Unsteady Aerodynamics–Greenberg(2)Greenberg(2)

Page 10: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Unsteady Aerodynamics – Loewy Unsteady Aerodynamics – Loewy (1)(1)

Pict. source: Loewy: „A Two-Dimesional Approximation to the Unsteady Aerodynamics of Rotary Wings“Journal of the Aeronautical Sciences, Vol. 24, No. 2, pp. 81-92, Feb. 1957.

Page 11: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Unsteady Aerodynamics – Loewy Unsteady Aerodynamics – Loewy (2)(2)

Page 12: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Static CondensationReduction of system size (1)Reduction of system size (1)

Pict. source: Gasch: „Strukturdynamik, Band 2: Kontinua und ihre Diskretisierung.“ Springer. Berlin. 1989.

Page 13: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Modal CondensationReduction of system size (2)Reduction of system size (2)

Pict. source: Gasch: „Strukturdynamik, Band 2: Kontinua und ihre Diskretisierung.“ Springer. Berlin. 1989.

Page 14: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Example blade EU80:Length: 39mWeight: 6.5 tons

DiagramsFirst order elastic beamHalf torsional stiffness (2nd o. beam)Full torsional stiffness (2nd o. beam)

Results-Trend of damping Results-Trend of damping coefficients(1)coefficients(1)

Page 15: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Damping coefficients vs. Rotor speed, first order elastic beam.

Results-Trend of damping Results-Trend of damping coefficients(2)coefficients(2)

Page 16: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Damping vs. rotor speed, 2nd order el. Beam, full torsional stiffness.

Results-Trend of damping Results-Trend of damping coefficients(3)coefficients(3)

Page 17: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Damping vs. rotor speed, 2nd order el. Beam, half torsional stiffness.

Results-Trend of damping Results-Trend of damping coefficients(4)coefficients(4)

Page 18: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Results – Influencing FactorsResults – Influencing Factors

Higher torsional stiffness significantly shifts the flutter onset rotor speed

Usage of a second order FEM blade model is mandatory

Page 19: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Present status and outlookPresent status and outlook

Natural frequencies and modeshapes evaluated for each blade

Fast and easy to use tool

Integration into an iterative design loop

Page 20: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Page 21: An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind Turbines EWEC 2006 - Presentation No. 627 CS4:

An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt An efficient Approach for Determining the Flutter Characteristics of Rotor Blades for Multi-Megawatt Wind TurbinesWind Turbines

Raphael Haas – EUROS Entwicklungsgesellschaft für Windkraftanlagen mbH – Berlin – Germany

Natural frequ. vs. rotor speed, cons. system – no aerodynamic loads.Natural frequ. vs. rotor speed, 2nd order el. Beam, no returning wake.Damping vs. rotor speed, 2nd order el. Beam, no returning wake.

Results – No returning wakeResults – No returning wake

azgazgelaat pppxKKKKxDxMM

pxKxDxM

)()()(