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For your automation solutions
What’s New, 2017
3
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Pilz provides automation solutions for plant and machinery: complete and simple. From sensor technology to control and drive technology – with safety and automation included. Various software tools enable simple operation and make commissioning easier. Benefit from short downtimes and high plant availability due to extensive diagnostic options. Here we present our product innovations for 2017 for your safe automation. Further information is available on our homepage at www.pilz.com. Simply enter the webcode listed on the following pages.
What’s new in 2017 for your automation solutions
Contents
Light beam devices PSENopt slim –
Small light grid, high level of safety 4
Safety laser scanner PSENscan –
Productive area monitoring, including in series 6
Safety relay PNOZsigma –
Speed monitor PNOZ s30 with new functionality 8
Configurable control systems PNOZmulti 2 –
For large automation projects 10
Web-based visualisation software PASvisu and
small controllers PNOZmulti – The perfect team 12
Configurable control systems PNOZmulti 2
with safe communication via SafetyNET p 14
Configurable compact controllers
PNOZmulti Mini – Fieldbus module POWERLINK 16
Industrial PI moves your data to the cloud 18
Remote I/O system PSSuniversal 2 –
Flexible, open and granular 20
First IP67 compact module for
the automation system PSS 4000 22
Decentralised input module
PDP67 F 8DI ION PT 24
Motion control systems
PMCprimo – Increase performance 26
Collision measurement set PROBms – For
standard-compliant human-robot collaboration 28
Visualisation terminals PMI v5 series –
With pre-installed visualisation software PASvisu 30
Lockout/tagout documentation software PASloto 32
PITestop active –
Electrically activated E-STOP pushbutton 34
Energy management to ISO 50001 36
4
Light beam devices PSENopt slim – Small light grid, high level of safety
Light beam devices
With their slimline design,
PSENopt slim can be used above
all in applications where space is
at a premium. The Type 2 and
Type 4 light beam devices protect
the fingers and hands, depending
on requirements.
Thanks to the cascading function
with no dead zones, they provide
effective protection against
encroachment into and behind
the protected area. The operator
can evaluate the essential causes
and system defects responsible for
the machine stopping by means of
the LEDs. This reduces downtimes.
PSENopt slim can be installed quickly
and simply using fitting aids. Together
with e.g. PNOZsigma or PNOZmulti,
PSENopt slim represents a safe and
economical one-stop solution.
Your benefits at a glance
• Finger and hand protection for applications up to PL c and PL e
• Narrow design saves space and costs
• Cascading function without dead zones for effective protection
against encroachment into and behind the protected area
• User-friendly diagnostics via LEDs to reduce downtimes
• Rapid and simple assembly, installation and commissioning
• Safe and economical one-stop solution e.g. with PNOZsigma or
PNOZmulti
PSEN op4F-SL-14-021/1
5
Webcode:
web5197
Light beam devices
Technical features
• Approved in accordance with EN/IEC 61508 and EN/IEC 61496-1/-2 • For applications up to PL c or PL e of EN/ISO 13849-1 • Resolution: 14 mm (finger protection), 24 mm (hand protection) • Operating range: 6 m • Reaction time: 7 – 17 ms
Hand protection, Type 2 • PSEN op2H-SL-24-015/1 • PSEN op2H-SL-24-030/1 • PSEN op2H-SL-24-045/1 • PSEN op2H-SL-24-060/1 • PSEN op2H-SL-24-075/1 • PSEN op2H-SL-24-090/1 • PSEN op2H-SL-24-105/1 • PSEN op2H-SL-24-120/1
Height of protected field150 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm
Order number631 100631 101631 102631 103631 104631 105631 106631 107
Finger protection, Type 4 • PSEN op4F-SL-14-015/1 • PSEN op4F-SL-14-021/1 • PSEN op4F-SL-14-030/1 • PSEN op4F-SL-14-036/1 • PSEN op4F-SL-14-042/1 • PSEN op4F-SL-14-045/1 • PSEN op4F-SL-14-048/1 • PSEN op4F-SL-14-054/1 • PSEN op4F-SL-14-060/1 • PSEN op4F-SL-14-066/1 • PSEN op4F-SL-14-072/1 • PSEN op4F-SL-14-075/1 • PSEN op4F-SL-14-078/1 • PSEN op4F-SL-14-084/1 • PSEN op4F-SL-14-090/1 • PSEN op4F-SL-14-096/1 • PSEN op4F-SL-14-102/1 • PSEN op4F-SL-14-105/1 • PSEN op4F-SL-14-108/1 • PSEN op4F-SL-14-114/1 • PSEN op4F-SL-14-120/1
631 140631 141631 142631 143631 144631 145631 146631 147631 148631 149631 150631 151631 152631 153631 154631 155631 156631 157631 158631 159631 160
150 mm 210 mm 300 mm 360 mm 420 mm 450 mm 480 mm 540 mm 600 mm 660 mm 720 mm 750 mm 780 mm 840 mm 900 mm 960 mm 1020 mm 1050 mm 1080 mm 1140 mm 1200 mm
Hand protection, Type 4 • PSEN op4H-SL-24-015/1 • PSEN op4H-SL-24-030/1 • PSEN op4H-SL-24-045/1 • PSEN op4H-SL-24-060/1 • PSEN op4H-SL-24-075/1 • PSEN op4H-SL-24-090/1 • PSEN op4H-SL-24-105/1 • PSEN op4H-SL-24-120/1
150 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm
631 120631 121631 122631 123631 124631 125631 126631 127
Accessories • PSEN op SL Bracket C
• PSEN op SL Bracket L
• PSEN op SL Bracket O
• PSEN op SL cascading 0.1 m
• PSEN op SL cascading 0.5 m
• PSEN op SL cascading 1 m
• PSEN op SL Testpiece F 24 mm
DescriptionFastening kit PSENopt slim C-shape Fastening kit PSENopt slim L-shapeFastening kit PSENopt slim O-shape Cascading cable 0.1 m long Cascading cable 0.5 m long Cascading cable 1 m long Test rod diameter 24 mm
631 180
631 181 631 182
631 183
631 184
631 185
631 186
Light beam devices PSENopt slim – Small light grid, high level of safety
Online information at www.pilz.com
6
Safety laser scannersavailable
soon!
Safety laser scanners
from Pilz
Safety laser scanner PSENscan – Productive area monitoring, including in series
Safety laser scanner
The safety laser scanner PSENscan
offers two-dimensional area monitoring
with an opening angle of 275 degrees
and a protected field range of up to
5.5 metres. Thanks to the free
configuration of warning and
protected fields as well as adaptation
to structural conditions, the scanner
can be optimally integrated into the
widest range of applications. In other
words, it is especially suitable for
stationary and mobile area guarding
as well as access monitoring.
To increase productivity, up to three
separate zones can be monitored
simultaneously and up to 70 selectable
configurations can be set up. Series
connection of up to four scanners
in accordance with the master-slave
principle means that you can
significantly reduce your cabling
and setup costs and requirements.
An integrated operator display
provides information immediately.
Transfer your configuration at any
time with the exchangeable
storage medium.
Combining with configurable
small controllers PNOZmulti or
controllers PSSuniversal gives
you a cost-effective, complete,
one-stop solution.
Your benefits at a glance
• Large opening angle of 275 degrees
• Always the right operating range: unit types with protected field ranges
of 3 metres and 5.5 metres
• Easy to integrate into the application: compact housing as well as
free configuration of the protected fields and warning fields including
adaptation to structural conditions
• High productivity: up to three separate zones can be
monitored simultaneously with just one scanner and
up to 70 selectable configurations can be set up
• Reduction of cabling and setup costs and requirements:
series connection of up to 4 scanners in accordance with
the master-slave principle
• Integrated operator display for receiving information immediately
• Exchangeable memory to transfer the configuration
• High availability as it is robust to dust
• Simple assembly and alignment of scanner with the appropriate
accessories
PSENscan
7
Webcode:
web181395
Safety laser scanner
Technical features
• Compliant and approved in accordance with: - EN/IEC 61496-1: Type 3 - EN ISO 13849-1: PL d - IEC 61508: SIL 2
• Opening angle: 275 degrees • Operating range: 3 / 5.5 m safety zone, 20 m warning zone • Reaction time: 60 ms (+ 12 ms for all connected slaves) • Protection type: IP65 • Dimensions in mm (H x W x D): 152 x 102 x 112.5
Safety laser scanner PSENscan
Online information at www.pilz.com
Danger zone monitoring – reliably detects persons in the danger zone for controlled braking of the hazardous movement.
Protection against encroachment into and behind the protected area – fulfil two requirements simultaneously with PSENscan: safeguarding of danger zones and restart monitoring.
Access protection – distinguishes between humans and material, ensuring the safe infeed and outfeed of material.
Automated guided vehicles (AGV) – all-round protection of AGV with just two safety laser scanners.
8
Safety relay PNOZsigma – Speed monitor PNOZ s30 with new functionality
Safety relay
The safe speed monitor PNOZ s30
enables you to monitor standstill,
speed, speed range, position,
direction of rotation and shear pin
breakage up to PL e/SIL CL 3.
From version 3.0, PNOZ s30 has
a configurable analogue output.
The analogue output passes on the
safely measured speed to the controller
as a proportional signal of 0 … 20 or
4 … 20 mA, making it possible
to use the speed directly for process
monitoring. The safely monitored
speed can be displayed and observed
directly on operator and monitoring
devices, e.g. the operator terminals
PMI. Thanks to the analogue output
you do not need to use additional
sensors for speed detection. You can
interlink up to three functions by
AND/OR logic; AND and OR can also
be combined. Broken shearpin
monitoring already cuts in at a frequency
of 10 mHz (previously 70 mHz). This
also enables extremely slow-running
applications.
Your benefits at a glance
• Productivity is increased by avoiding unnecessary shutdown processes:
PNOZ s30 indicates overshooting and undershooting of defined warning
thresholds by means of a safe output signal
• Increases safety for operating personnel
• Implementation of safety functions that are laid down in
the standard EN 61800-5-2 for adjustable speed electrical power
drive systems
• Direct use of the safely measured speed by means of handover to
higher level PLC controller for process monitoring via analogue output
• Reduced wiring work, fewer wiring errors thanks to AND/OR logic
• User-friendly diagnostics: direct display of the safe speed on operator
and monitoring devices
• Easy configuration by rotary knob on illuminated display
• Time savings when setting up and commissioning thanks to storage
of parameters on a chip card
PITestop
PowerIn 1In 2Out 1Out 2Fault
PNOZ s30
750330000001 1.0
PSENopt
PNOZ s30 + PNOZ s22
PMI
PNOZ s30
SOS
SSR
SDI
SSM
9
Webcode:
web150619
Safety relay
Technical features
• Speed monitor for safe monitoring of standstill, speed, speed range, position, direction and shear pin breakage. The safety functions of the PNOZ s30 are monitoring functions that display overshooting and undershooting of defined limit values in the form of a safe output signal.
• With the monitoring functions of the PNOZ s30, you can realise safety functions that are laid down in the standard EN 61800-5-2 for adjustable speed electrical power drive systems: safe operating stop (SOS), safe speed range (SSR), safe direction (SDI), safe speed monitor (SSM)
• Auto reset for recognition of direction of rotation and position monitoring • Synchronous starting of outputs • Retriggerability of switch-off delay can be parameterised • Configurable via display on speed monitor, configuration is saved on a chip card. Configurations that were created for older hardware versions are compatible. New optional accessories are available for convenient copying and digital filing of the configuration created.
• Measured value recording by incremental encoders and proximity switches • Relay outputs positive-guided: 2 safety contacts (n/o), 2 auxiliary contacts (n/c) • 4 auxiliary outputs using semiconductor technology, 1 output configurable as analogue output, 0 … 20 mA or 4 … 20 mA
• Approvals: CE, CCC, cULus Listed, GOST, TÜV • Supply voltage: 24 … 240 V AC/DC • Expansion interface for 2 further separately controlled safe relay outputs • Indicated on display: current frequencies, current position, warning and error messages, display illuminated
• Status and fault LEDs • Connection technology for rotary encoder: RJ45 socket
Order number • PNOZ s30 C with push-in spring-loaded terminals • PNOZ s30 with plug-in screw terminals • Optional accessories for copying and digital filing of the configuration created: - PNOZsigma chip card manager set (software incl. licence, SIM card adapter, chip card reader) - smart card commander (software incl. licence, SIM card adapter)
751 330750 330
750 030
750 031
Safety relay PNOZsigma – Speed monitoring with PNOZ s30
Online information at www.pilz.com
For ease of diagnostics, use the configurable analogue output.
Velocity v
Current ImA
Velocity v
mA
Convenient speed monitoring.
10
Configurable control systems PNOZmulti 2 – For large automation projects
PNOZmulti 2 is an open, configurable
control system that you can use
flexibly and industry-wide, whatever
the higher-level plant control system.
You can connect up to 12 safe
expansion modules to the right-hand
side of the base unit PNOZ m B1.
There is also an output module with
14 semiconductor outputs available
for non-safety-related standard
applications. Connection to Modbus/
TCP is directly via the base unit. The
available expansion modules provide
finer granularity, enabling the control
structure to be tailored exactly to the
application. As a user, you only pay
for what you need. There are also
new features in the software tool
PNOZmulti Configurator. In addition to
the migration guide from PNOZmulti
to PNOZmulti 2 projects, you can use
the new pressure sensitive mat input
element for your safety application.
Configurable control systems
Your benefits at a glance
• Maximum flexibility even for major projects: up to 12 safe expansion
modules and 1 output module for standard applications
• Safe configuration of large-scale projects: up to 1024 connection
lines with PNOZ m B1 in the PNOZmulti Configurator
• Customised costs: exactly tailored to the application thanks to the
use of expansion modules, no inputs and outputs on the base unit
• Faster communication: Modbus/TCP on board the PNOZ m B1
• short downtimes and high plant availability, base unit PNOZ m B1
with user-friendly diagnostics: illuminated display, diagnostic texts can
be activated via PVIS
• Flexible application: several projects can be stored on USB stick
• Maximum safety: depending on application, up to PL e and SIL CL 3
With the configurable control systems PNOZmulti 2 you can
play it safe – it’s the worldwide safety standard for all machine types.
PNOZ m B1
PNOZ m ES 14DO
PNOZmulti Configurator
7721321000021.0
PowerOnlineOfflineFault
24V
PNOZ m ESProfibus
0V
X10
X1
Address
X4
Prof
ibus
X1
I12
PNOZ m EF 16DI
I14 I15
000007 0.1772140
X4 X
2
I13I8 I9 I10 I11
PowerRunDiagFaultI Fault
X1 X
3
I0I4
I1I5
I2I6
I3I7
I12
PNOZ m EF 16DI
I14 I15
000007 0.1772140
X4 X
2
I13I8 I9 I10 I11
PowerRunDiagFaultI Fault
X1 X
3
I0I4
I1I5
I2I6
I3I7
PNOZ m EF 4DI4DOR
000007 0.1772143
X2 33 34 43 44
PowerRunDiagFaultI FaultO Fault
X1 X
3
I013
I114
I223
I324
PNOZ m EF 4DI4DOR
000007 0.1772143
X2 33 34 43 44
PowerRunDiagFaultI FaultO Fault
X1 X
3
I013
I114
I223
I324
11
Webcode:
web150500
Configurable control systems
Configurable control systems PNOZmulti 2 – Base unit PNOZ m B1, output module PNOZ m ES 14DO
Technical features
PNOZ m B1 – base unit • Maximum number of expansion modules on PNOZ m B1:
- Up to 12 safe expansion modules on the right-hand side, as well as 1 output module for standard applications - Up to 4 safe expansion modules on the left-hand side, 1 fieldbus module
• Can be configured with the software tool PNOZmulti Configurator via USB stick or Ethernet interface, from Version 10*
• Exchangeable program memory on USB stick (512 MByte, supplied with the unit): multiple projects can be stored, only one can be executed, administration via Project Manager
• No inputs and outputs on the base unit • 2 Ethernet interfaces: Transmission rate 10 Mbit/s, 100 Mbit/s • Modbus/TCP on board • 4 test pulse outputs • Supply voltage: 24 V DC • Safety-related characteristic data: Performance Level PL e and Safety Integrity Level (SIL) CL 3
• Approvals: CE, TÜV, BG • Larger programs in the PNOZmulti Configurator only with PNOZ m B1: up to 1024 connection lines possible
• Time and date for PNOZ m B1 can be set in the PNOZmulti Configurator
Dimensions in mm (H x W x D): 120 x 45 x 100
PNOZ m ES 14DO – output module for standard applications • Expansion module with 14 semiconductor outputs for non-safety-related applications • Max. 1 output module on right of base unit PNOZ m B1
Dimensions in mm (H x W x D): 101.4 x 22.5 x 120
Order number • PNOZ m B1 • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals
• PNOZ m ES 14DO • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals
• PNOZmulti Configurator, Version 10 X Demo software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150399, Download tab Purchasing a licence converts the demo software to a full version. Please note: a new software licence is required with effect from each new full version; an existing licence will then no longer be valid.
Optional accessories • Patch cable, RJ45 plug, 1.5 m
772 101751 016750 016
772 181751 004750 004
773 010B etc.
314 094
Online information at www.pilz.com
PNOZmulti 2 – for large-scale automation projects in conjunction with the diagnostic solution PVIS, the operator terminals PMI, safe sensor technology PSEN and decentralised periphery PDP67.
Max. 12 + 1
12
Web-based visualisation software PASvisu and small controllers PNOZmulti – The perfect team
Your automation projects can be
managed using the web-based
visualisation software PASvisu for
simple configuration and optimum
visualisation. So you can easily
achieve a comprehensive overview
of your plant – locally and via
remote access; with sophisticated
visualisation thanks to the most
diverse style sheets.
Thanks to a direct connection
to the small controllers PNOZmulti,
the full function range of the software
is available with version 1.4 of
the visualisation software PASvisu,
including diagnostic capability. So
you can combine optimum machine
visualisation with all the benefits
on offer from the small controllers
PNOZmulti!
Combined with a visualisation
panel PMIvisu, your automation
team is complete.
The operator terminal is equipped with
a high-performance processor and
the visualisation software PASvisu is
pre-installed for convenient application.
The capacitive displays are available
in two sizes: choose between
PMI v507 with 7" and PMI v512
with 12" screen diagonal.
Web-based visualisation software and small controllers
Your benefits at a glance
• Simple, intuitive handling and maximum suitability for use
• Fast, safe automation
• Future-proof and platform-independent
• Use of current web technologies: HTML5, CSS3 and JavaScript
• Accelerated projects: from engineering and runtime to maintenance
- Link between PNOZmulti and PASvisu projects
enables shorter project times
- Faster engineering, as variables do not need to be entered
and assigned manually
• Flexible application on a wide range of end devices
• Reduced downtimes thanks to remote access
with true client/server functionality
• Uniform look-and-feel thanks to project-wide design templates
(CSS3 style sheets)
• High-performance visualisation panels PMIvisu with pre-installed
visualisation software PASvisu
Control Project
Pilz PITestop Pilz PSENsgate
13
Webcode:
web150430
Web-based visualisation software and small controllers
Online information at www.pilz.com
Visualisation software PASvisu and small controllers PNOZmulti
Web-based visualisation software PASvisu (from version 1.4) combined with the Pilz diagnostic functions for connection to the configurable small controllers PNOZmulti.
You can link the PNOZmulti control project easily and directly to the PASvisu Builder project.
Short downtimes thanks to remote access, quickly and easily via any conventional standard web browser.
PNOZmulti Configurator
Safety block
PASvisu
Diagnostics tiles
Visu web clients
Visu devicesLocal
browser
PNOZmulti 2
Visu server
Remote browser
14
Configurable control systems PNOZmulti 2 with safe communication via SafetyNET p
PNOZmulti 2 is the latest generation
of the configurable small controllers
PNOZmulti. Two base units with
different features take charge of your
automation tasks. You can now link
up to 16 of these base units via the
safe real-time Ethernet SafetyNET p.
Use the expansion module
PNOZ m EF SafetyNET to achieve
this. In the first step, you can perform
linking using linear topology. 32-bit
data is exchanged via RTFL for short
scan times in practice. A clearly
structured data interface where the
inputs are configured with 128 bit and
the outputs with 32 bit characterises
the data link.
The software tool PASconnect is used
for configuration of a SafetyNET p
network and for project linking.
The input/output image is imported
into PASconnect from a safety
circuit created using the PNOZmulti
Configurator and mapped on the
input/output image of the PNOZmulti
systems to be linked. After upload
into the PNOZmulti systems, the
SafetyNET p network is ready to use.
Configurable control systems
Your benefits at a glance
• Safe communication via the real-time Ethernet SafetyNET p
• Up to 16 PNOZmulti systems in linear topology
• Fast RTFL communication with short scan times
• Easy networking with the software tool PASconnect
You use one safe expansion module
PNOZ m EF SafetyNET per base
unit (PNOZ m B0 or B1). The base
units can be combined as required.
PNOZmulti and PNOZmulti Mini
base units can also be incorporated
into the network via a Multi Link
expansion module.
PNOZ m EF SafetyNET
15
Webcode:
web150393
Configurable control systems
Configurable control systems PNOZmulti 2 – Expansion module
Technical features
• Expansion module for connection to the left of a base unit PNOZmulti 2 (PNOZ m B0 or PNOZ m B1)
• Safe communication via the real-time Ethernet SafetyNET p • Up to 16 PNOZmulti 2 systems in linear topology • Exchange of 32-bit data via RTFL • Data interface where the inputs are configured with 128 bit and the outputs with 32 bit
• Max. 1 fieldbus module can in addition be connected • Dimensions in mm (H x W x D): 96 x 45 x 110.7
Software tools • PASconnect, version 1.2: Software tool for configuration of a SafetyNET p network and for project linking. Software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150504
• PNOZmulti Configurator, version 10.5: Demo software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150399 Purchasing a licence converts the demo software to a full version. Please note: a new software licence is required with effect from each new full version; an existing licence will no longer be valid
Order number • PNOZ m EF SafetyNET • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals
• SafetyNET p cable, connector X1/X2-RJ45 male connector (straight) - 0.5 m - 1.0 m - 2.0 m - 5.0 m - 10.0 m
• SafetyNET p cable, 4-core, without connector • RJ45 connector, male connector
772 122751 017750 017
380 001380 003380 005380 007380 009380 000380 401
Online information at www.pilz.commax. 16 PNOZmulti
PNOZ m EF SafetyNET + PNOZ m B1 + PNOZ m EF 4DI4DOR
PNOZ m EF SafetyNET + PNOZ m B0
PNOZ m EF SafetyNET + PNOZ m B1 + PNOZ m EF 4DI4DOR
PMI PASconnect
16
Configurable compact control systems PNOZmulti Mini – Fieldbus module POWERLINK
The new fieldbus module PNOZ
mmc12p PL is now available for
the configurable compact control
systems PNOZmulti Mini for connec-
tion to a POWERLINK network. This
means that the PNOZmulti Mini
base units PNOZ mm0.1p and
PNOZ mm0.2p can be expanded
on the left-hand side.
PNOZmulti Mini can also be
connected to many other fieldbus
systems, such as PROFIBUS-DP,
DeviceNet, CANopen, CC-Link and
EtherCAT for example. When expand-
ed using the ETH communication
module, PNOZmulti Mini becomes a
subscriber on Ethernet TCP/IP and
Modbus. As a result, PNOZmulti
offers a connection to all common
fieldbus systems. Configuration
within the software tool PNOZmulti
Configurator is particularly user-
friendly and saves time: You select
the base unit and fieldbus module
and set the virtual inputs and
outputs.
Rely on PNOZmulti – the original
among configurable small control
systems.
Configurable control systems
Your benefits at a glance
• Scope for connecting to POWERLINK networks
• Real-time communication with a higher level
POWERLINK master control system
• Two-way signalling and control via the communication module
• Switched interface
• Diagnostic solution PVIS is activated in the PNOZmulti Configurator,
individual customer texts can also be integrated
With the PNOZmulti you can play it safe – it’s the worldwide safety
standard for all machine types. Irrespective of the standard control system,
you will always have a one-stop safety solution, which can easily be
adapted to changing requirements.
PNOZ mmc12p PL
17
Webcode:
web150397
Configurable control systems
Configurable compact control systems PNOZmulti Mini – Fieldbus module PNOZ mmc12p PL
Technical features
• Subscriber (slave) to POWERLINK (Ethernet POWERLINK V 2 protocol) • Station addresses from 1 ... 239, selected via rotary switch • Transmission rate: 100 Mbit/s • Connection to network via RJ45 connector • Can be configured using the PNOZmulti Configurator • In the PNOZmulti Configurator, 24 virtual inputs and outputs can be defined for communication with the fieldbus; the number of inputs and outputs can be expanded to 128
• Status indicators via LEDs • Max. 1 fieldbus module can be connected to the left of the base unit, additionally max. 1 communication module (ETH or RS232)
• Approvals: CE, CCC, EAC (Eurasian)
Dimensions in mm (H x W x D): 100 x 22.5 x 110.4
Order number • PNOZ mmc12p PL • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals
772 019783 542793 542
Online information at www.pilz.com
Diagnostics made simple: our fieldbus modules for two-way signalling and control can be connected to all common fieldbus systems. Additional features: diagnostic solution PVIS in conjunction with the operator terminals PMI, the interface Ethernet TCP/IP and Modbus/TCP via expansion module.
18
Industrial PI moves your data to the cloud
IIoT Gateway
The IIoT Gateway
from Pilzavailable soon!
The multi-talented industrial PI is
our response to increasing digitisation
in industrial automation. Industrial PI
is based on the Raspberry Pi familiar
from private domestic use, but is
equipped with a rugged housing and
robust mechanics. As such it is
ready to use in your industrial
automation environment. As a
Gateway for the Industrial Internet
of Things (IIoT), Industrial PI collects
data in the immediate vicinity of plant
and machinery and connects the IIoT
to cloud services. This gives you a
permanent overview of your plant
and machinery, wherever you are!
Whether used as an IIoT Gateway,
Industrial PI supports your company’s
evolution into a smart factory. It is
flexible, progressive and ideally
suited to industrial environments.
With Industrial PI you have simple
implementation of your digitisation
projects.
Your benefits at a glance
• The optimum solution for many industrial application areas
• Data can be collected, evaluated and processed in the immediate
vicinity of plant and machinery
• Protected against interference in accordance with EN 61131-2 and
fully functional at temperatures from -40 to +55 °C
• Rugged housing and 24 V connection allow industrial application
• Can be integrated into all common system architectures thanks to
numerous communication modules
InPI CPU
19
IIoT Gateway
Webcode:
web181572
Industrial PI
Technical features
• Rail-mounted housing (for rail-mounted version EN 50022) • Classification level: IP20 • Supply voltage: min. 10.7 V … max. 28.8 V • Processor: BCM2835, 700 MHz • Interfaces:
- 2 x USB 2.0 A (each can be exposed to 500 mA) - 1 x Micro USB - 1 x Micro HDMI - 1 x RJ45 (Ethernet) 10/100 Mbit/s
• Dimensions in mm (H x W x D): 96 x 22.5 x 110.5
Online information at www.pilz.com
Industrial PI will shortly be available from our E-Shop.
Any questions about the product? Our Support team would be happy to help:
+49 711 3409-444 or support@pilz.com
Used as an IIoT Gateway, Industrial PI sends your machine data to a cloud.
HMI
Visualisation
World Wide Web
Cloud
Firewall/ proxy
Automation system PSS 4000
IIoT Gateway
Automation network
Ethernet
20
Control systems
Pilz is launching the new product
generation of universal systems,
with the remote I/O system
PSSuniversal 2.
PSSuniversal 2 offers flexibility,
openness and granularity in a single
system for safety and automation.
In the first stage the remote
I/O system consists of the
PROFINET communication module
and a selection of I/O modules.
Thanks to technical and mechanical
improvements users benefit from
time and cost savings. The most
striking new development is the
three-part system structure, which
makes the remote I/O system
PSSuniversal 2 extremely easy
to install and service.
Your benefits at a glance
• Easy, flexible and granular:
- Optimised handling during commissioning and service
- Three-part system structure reduces servicing work
• Compact:
- Minimised dimensions thanks to maximum packing density,
with up to 16 channels on 12.5 mm
• Functional safety as a basic function:
- Design of safety and standard functions that can be combined
at will
• Precise diagnostics:
- Concordant display of the faulty module slot and the terminal affected
- Rapid fault localisation and troubleshooting
• Openness:
- Adaptation to PROFINET, Ethernet/IP and other protocols
by exchanging the head module
- Safe I/O modules universally usable in an identical manner
for a wide variety of safety protocols
Remote I/O system PSSuniversal 2 – Flexible, open and granular
The PSSuniversal 2 has won
the iF DESIGN AWARD 2017,
so joining the prizewinners
of this internationally renowned
design label.
PSS u2 P0 F/S PN
PSS u2 EF 2DO R 8A
PSS u2 ES 4DI
PSS u2 T 16
PSEN in1pIdent.No. 54500000985342 V1.0YOM 2010
Made in Switzerlandwww.pilz.com
21
Remote I/O system PSSuniversal 2 – Flexible, open and granular
Control systems
Technical features
• PROFINET Client/PROFIsafe Device – Interface with integrated switch function (2 x RJ45)
• Conformance Class C, RT_CLASS_3 • Netload Class III compliant • Configuration possible via iPAR Server • Configurable in TIA Portal using TCI-capable graphics software tool PASconfig
• Hot swap – module exchange possible during operation
Order number • PSS u2 P0 F/S PN
• PSS u2 B 4 • PSS u2 B 1 • PSS u2 ES 16PT 0 V
• PSS u2 ES 16PT FE
• PSS u2 ES 8PTD 24V 0 V
• PSS u2 ES PSP
• PSS u2 EF 8DI • PSS u2 EF 8DO 0.5A
• PSS u2 EF 4DO 2A
• PSS u2 EF 2DO TP 2A
• PSS u2 EF 2DO R 8A • PSS u2 ES 4DID
• PSS u2 ES 8DID
• PSS u2 ES 4DI • PSS u2 ES 8DI • PSS u2 ES 4DOD 0.5A
• PSS u2 ES 8DOD 0.5A
• PSS u2 ES 16DOD 0.5A
• PSS u2 ES 4DOD 2A
• PSS u2 T 8 • PSS u2 T 16 • PSS u2 T 9 SD
Head module PROFINET Client/PROFIsafe Device, integrated Ethernet switch (two Ethernet ports), configurable with PAS-config tool, PSS u2 backboard for connection of up to 64 I/O modulesModule rack with 4 slotsModule rack with 1 slotStandard routing module, 0 V supply, 16-foldStandard routing module, functional earth, shield connection, 16-foldStandard routing module, 24 V supply, 0 V supply, diagnosable, 16-foldSupply voltage module, 24 V/8 APeripheral supply8 digital inputs (24 V), 4 test pulse 8 semiconductor outputs positive switching, max. 0.5 A4 semiconductor outputs positive switching, max. 2 A2 semiconductor outputs dual-pole, max. 2 A2 NO contacts, 250 V AC/10 A, 24 V/10 A4 digital inputs (24 V), extended diagnostics8 digital inputs (24 V), extended diagnostics4 digital inputs (24 V)8 digital inputs (24 V)4 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics8 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics16 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics4 semiconductor outputs positive switching, max. 2 A, extended diagnosticsTerminal block with 8 terminals (1 unit)Terminal block with 16 terminals (1 unit)Terminal block with 9 terminals (1 unit)
328 061
328 810328 811328 090
328 091
328 092
328 080
328 101328 131
328 133
328 140
328 150328 310
328 311
328 300328 301328 400
328 401
328 402
328 410
328 840328 850328 831
Software tool PASconfig for advanced configuration from the TIA Portal.
Standard and safety-related connection via PROFINET/PROFIsafe.
PASconfigTIA Portal Failsafe PLC control system
PROFINET/PROFIsafe
22
Automation system PSS 4000
Input modules with IP67 protection
are now available to you in the
automation system PSS 4000, in
the form of the PSS67 IO1 16FDI.
Thanks to the fully encapsulated
module electronics, the IP67 modules
are particularly robust to dust and
splashed water and guarantee full
functionality even at temperatures
of -30 °C to +60 °C. They can be
installed directly on the machine
and need minimal space, so that the
cabling work is considerably reduced
compared with cabinet-based
systems: the optimum solution for an
installation outside the control cabinet
in rugged industrial environments.
The new PSS67 modules can be
fully integrated into the automation
system PSS 4000 and used for safety
functions. As part of the automation
system, PSS67 IO1 16FDI follows
the same removable storage concept:
you can save the whole device
configuration on a securely integrated
microSD card. This makes it easier to
exchange devices, as you only need
to switch the microSD card. There is
no need to reconfigure.
Your benefits at a glance
• Compatible with all previous components of the automation system
PSS 4000 and configurable via the engineering software PAS4000
• Resistant to dust and splashed water, can be used at temperatures
ranging from -30 °C to +60 °C
• Low space requirement thanks to cabinet-free installation directly
on the machine
• Less cabling work means reduced costs
• Greater flexibility thanks to the new opportunities available
on modular plants
First IP67 compact module for the automation system PSS 4000
In the next step, Pilz will introduce the first safe compact controller
to protection type IP67 for cabinet-free automation.
The I/O module
with IP67
from Pilzavailable soon!
PSS67 IO1 16FDI
23
Webcode:
web150510
I/O module block PSS67
Automation system PSS 4000
Technical features
• SafetyNET p connection • microSD card • 16 safe digital inputs • Protection type: IP67 • Can be configured with the PAS4000 software • Can be fully integrated into the automation system PSS 4000 • Can be used for applications up to PL e • Dimensions in mm (H x W x D): 260 x 61.5 x 45
Order number • PSS67 IO1 16FDI • Accessories:
- Screw cap 7/8" for PSS67 - microSD card 512 MB industrial version
316 010
316 011328 835
Online information at www.pilz.com
The PSS67 IO1 16FDI can easily be integrated into the system architecture of the automation system PSS 4000.
PSS67IO1 16FDI
PSS67IO1 16FDI
PSS67IO1 16FDI
PSS67IO1 16FDI
PSSuniversal PLC
PSSuniversal I/O
24
A new version of the digital input
module PDP67 F 8DI ION for
PNOZmulti and PNOZmulti Mini is
now available: PDP67 F 8DI ION PT.
Thanks to an improved manufacturing
process, the new decentralised input
module is a cost-effective alternative
to existing solutions on the market.
Connection to various
evaluation devices
The input module to protection
type IP67 forwards signals from
the connected sensors to various
evaluation units such as PNOZmulti
and PNOZmulti Mini decentrally in
the field. You reduce your planning,
design and installation work thanks to
the ease of installation (plug-and-play
with M12 connector)!
Decentralised input modules
Decentralised input module PDP67 F 8DI ION PT
Your benefits at a glance
• Less planning and design work thanks to simple installation
• Simple implementation of a modular machine concept
• Saving of space in the control cabinet
• Integrated in dirt and water-repellent housings
• Can be used for applications with high demands on hygiene
PDP67 F 8DI ION PT
25
Webcode:
web150510
Decentralised input modules
Modules for alternative connection options for sensors
Technical features
• Decentralised input module, 8 digital inputs • Configuration in the PNOZmulti Configurator • Safety data:
- PL e of EN ISO 13849-1 - SIL CL 3 of EN/IEC 62061
Order number PDP67 F 8DI ION PT 773 616
The PDP67 F 8DI ION PT won the iF DESIGN AWARD 2017,
so joining the prizewinners of this internationally renowned design label.
Online information at www.pilz.com
The PDP67 F 8DI ION PT forwards signals from the connected sensors to the evaluation devices.
26
Motion control systems PMCprimo – Increase performance
The new motion control system
PMCprimo MC (stand-alone) and
the motion control card PMCprimo C
(drive-based) now come with the
1.3 GHz processor for increased
performance, thus paving the way
for higher productivity and process
quality. Benefit from the short
commissioning time thanks to
programming with soft PLC in
accordance with IEC 61131.
PMCprimo in addition supports
master and slave communication
interfaces such as Modbus/TCP,
CAN or PROFIBUS-DP-S and offers
a flexible solution for a wide range
of application areas, thanks also
to a large number of I/O interfaces
on-board as well as three encoder
inputs.
Hardware is easily exchanged by
USB stick away from the PC,
significantly reducing the level of
maintenance work required.
Drive technology PMC
Your benefits at a glance
• Fast commissioning thanks to programming by soft PLC in accordance
with IEC 61131
• Enhanced manufacturing quality and high cycle counts thanks to
increased performance
• More flexibility thanks to a large number of interfaces, encoder inputs
and digital inputs/outputs
• Large memory for realising complex applications
• Flexible to use, since PMCprimo comprises PLC, motion and CNC
functionality
• Motion control card PMCprimo C saves space in the control
cabinet through installation in the servo amplifier PMCprotego D
and can be easily expanded with safety functions
PMCprimo MC
PMCprotego D/PMCprimo C
27
Webcode:
web5531
Drive technology PMC
Motion control systems PMCprimo – Increase performance
Online information at www.pilz.com
Technical features • Processor
• Digital inputs • Digital outputs 0.5 A • Encoder inputs • CANopen master • PROFIBUS-DP-S • Ethernet Modbus TCP (client) • USB • RAM (MB) • Memory applications (MB) • Non-volatile memory (kB)
PMCprimo MCIntel Atom 1.3 GHz16163 (incr. or absolute)4/3 (configurable)0/1 (configurable)1Yes512256512
PMCprimo CIntel Atom 0.6/1.3 GHz661 (incr. or absolute)2/10/11No128/512256512
Order number PMCprimo MC • PMCprimo MC.C/16DIDO/2 • PMCprimo MC.C/16DIDO/3 • PMCprimo MC.C/16DIDO/4 • PMCprimo MC.C/16DIDO/5 • PMCprimo MC.C/16DIDO/6 • PMCprimo MC.C/16DIDO/7
PMCprimo C • PMCprimo C.0/C/A/2 • PMCprimo C.0/C/A/3 • PMCprimo C.0/C/A/4 • PMCprimo C.0/C/A/5 • PMCprimo C.0/C/A/6 • PMCprimo C.0/C/A/7 • PMCprimo C.0/C/B/2 • PMCprimo C.0/C/B/3 • PMCprimo C.0/C/B/4 • PMCprimo C.0/C/B/5 • PMCprimo C.0/C/B/6 • PMCprimo C.0/C/B/7
680 080 680 081 680 082 680 083 680 084680 085
680 160680 161680 162680 163680 164680 165680 170680 171680 172680 173680 174680 175
CPU 1.3 GHz C
CPU (GHz) A C0.61.3
Hardware option A BCANopen/CANopen
CANopen/PROFIBUS-DP
Hardware 16DIDO
TypePMCprimo MC. _ / _ _ _ _ _ _ / _
Type VoltagePMCprimo C.0 _ / _ / _ / _ 24 V DC
Software option 2 3 4 5 6 7WithoutDynamic curve calculationIEC-61131-3 programmingPath interpolation
Software option 2 3 4 5 6 7WithoutDynamic curve calculationIEC-61131-3 programmingPath interpolation
Type code PMCprimo MC
Type code PMCprimo C
28
Collision measurement set PROBms – For standard-compliant human-robot collaboration
The collision measurement set is
used in the context of validating
human-robot collaboration (HRC)
and serves to measure force and
pressure. According to ISO/TS
15066, in an HRC application –
without guards – limit values in a
possible collision must be taken
into consideration. The relevant
measurements are therefore required
in every HRC application. The collision
measurement device equipped with
springs and corresponding sensors
measures the forces acting on the
human body, as well as the local
pressure gauged using pressure
indicating films, and compares
these to the specified limit values.
A convenient software tool is available
to you for validating and digitising force
measurements, and for generating
test reports.
We offer you the PROBms set as part
of a comprehensive rental concept.
The rental concept also includes a
one-day, practically oriented product
training course and a sophisticated
after-sales package. As well as
routine maintenance and calibration,
these arrangements include supplying
you with the latest software updates.
Collision measurement device
Your benefits at a glance
• All-in-one rental concept for peace of mind
• Measurement of force and pressure
• Precise validation
• Practical application
• Standardised measurement method
• Realistic evaluation of workstations
• Easy to use thanks to convenient measuring elements
• Software with protocol tools – for straightforward evaluation,
visualisation and documentation
PROBms Set
29
Collision measurement device
Collision measurement set PROBms – High-performance, standard-compliant human-robot collaboration
Technical features
• Dimensions in mm (H x W x D): 120.3 x 120 x 120 • Diameter of active surface on cover: 50 mm • Force measurement accuracy: 1 % of the maximum value (+/-5 N) • Force measurement range: 0 to 500 N • Operating temperature: 0 °C to 40 °C • Service life: > 106 measurements • Integrated electronics for measurement processing • USB interface for connection to a PC
Order number PROBms set
Scope of PROBms rental concept: - Measurement device PROBmdf - Pressure indicating films - Compression elements - Scanner for evaluation of pressure indicating films - Springs - One day of product training - After-sales package (maintenance, calibration, and software updates)
9A000012
30
Operator terminals
Pilz Human Machine Interfaces (PMI)
are the link between human and
machine. The PMI v5 panels are
equipped with the web-based
visualisation software PASvisu, which
is available pre-installed and licensed.
It allows professional visualisation of
plants and machinery – at a single
glance!
The PMI v5 devices include one
Visu client connection. In addition,
up to 500 variables are included for
data exchange with the control
system. The capacitive displays are
available in two sizes: 7-inch and
12-inch. The PMI Assistant is
available to you for simple panel
commissioning and management.
This is included on the external
4 GB SD memory card.
Unicode language management
allows problem-free commissioning
in any language. The compact,
high-performance platform based on
the latest processors therefore
provides you with comprehensive
support for realising your automation
projects.
Visualisation terminals PMI v5 series – With pre-installed visualisation software PASvisu
Your benefits at a glance
• Professional visualisation of plant and machinery
• PASvisu visualisation software is pre-installed and licensed
• Compact, high-performance platform based on the latest processor
• Coordinated, preconfigured HMI functions for efficient project planning
• Unicode-enabled language management
• Remote access via web technologies
• Access rights are assigned through the integrated user manager
• One Visu client connection is included
• Up to 500 variables are included for data exchange with the
control system
• Equipped with the Windows Embedded Compact 7 operating system
• Comprehensive library for graphic representation of your automation
process
• External 4 GB SD memory card with PMI v5 Assistant for simple
panel commissioning and management
• Quality product "made in Germany" – from design to production
PMI v507
PMI v512
31
Webcode:
web160789
Operator terminals
Technical features
PMI v507 • Diagonal: 7" • Resolution: 800 x 480 pixels • Power consumption: 14.4 W • Capacitive glass touchscreen
PMI v512 • Diagonal: 12" • Resolution: 1280 x 800 pixels • Power consumption: 21.6 W • Capacitive glass touchscreen
Common features • Display: graphic colour TFT, 16.2 million colours, LED backlight • Format: 16:9 • Interfaces:
- 1 x Ethernet - 2 x USB host/1 x USB slave
• Operating system: Windows Embedded Compact 7 • Supply voltage: 24 V DC • Ambient temperature: 0 – 50 °C • Battery-buffered real-time clock • Protection type: IP65 front, IP20 rear • Package contains: projection stand and application memory (SDHC card 4 GB) with PMI v5 Assistant
Order number • PMI v507 • PMI v512
265 507265 512
Visualisation terminals PMI v5 series
Online information at www.pilz.com
SafetyNET p via Ethernet
PSSu systems PMI v5 with PASvisu Server
Ethernet
Visu Client PMIPMI v5 with PASvisu Viewer
Visu Client PC HTML5-based
Visu Client Smart Devices HTML5-based
WLAN router
Networking of PMIvisu with automation system PSS 4000.
32
Software
Lockout/tagout is enabling energy
and safety-relevant interlocks on the
various energy supplies on machines.
PASloto – lockout/tagout is software
for documentation of lockout/tagout
(LOTO) procedures. PASloto helps
you to draw up job descriptions
for powering down in the LOTO
procedure. In addition to this, you
can use the software to easily
document the overall system with
regard to LOTO. Follow the step-by-
step instructions for faster compilation
of your own templates for procedures
and add photos of the machine or
plant to create clear instructions and
guidance for the operator.
We recommend our training course
“LoTo: Lockout Tagout – Safety-
relevant lockout and tagout” as
the ideal supplementary measure.
The one-day seminar is divided
into two units that can be booked
independently of each other.
Part 1 deals with the requirements
and applications of the lockout/
tagout procedure.
The practical part 2 on the PASloto
software deals with the following
topics:
• Practical exercise examples
based on a sample machine
Your benefits at a glance
• Compilation of lockout/tagout reports
• Compiling different procedures for the same machine
• Checking your own lockout/tagout rules (company policy)
• Editable databases (authors, machinery and manufacturers,
document types)
• Inserting photos of the machine and energy sources incl. zoom function
• Practical printing-out of a poster to document the entire procedure
on the machine
• Modern design; large, clear symbols
• Regulated approach for increased occupational health and safety
Lockout/tagout documentation software PASloto
• Description of individual methods
to switch energy off and back
on again
• Support in documenting LOTO
procedures
• Working with PASloto
Logo
33
Webcode:
web161898
Lockout/tagout documentation software PASloto
Online information at www.pilz.com
Software
Functional details of software
• Management of people
• Create machine information
• Graphic display of energy
sources
• Description of energy sources
Compilation of a LOTO procedure
Result: documentation of all LOTO procedures for your machinery
PASloto tracked and documented
• Identify • Insert information incl. photo into software
• Define sequence for shutdown
• Check whether all energy sources are shut down
• Perform tasks
• Switch energy back on
Energy source Procedure Execution Restart
• Documentation of shutdown
mechanisms
• Documentation of isolating devices
• Checking of LOTO rules
• Language switching
34
E-STOP pushbutton
The standards ISO 13850 and
IEC 60204 have been revised.
The E-STOP pushbuttons PITestop
active implement these new
requirements in compliance with
the standards: they indicate by
illumination when they are active.
When inactive, they are not lit and
therefore not identifiable as E-STOPs.
This provides you with the right
solution for your modular plants
and machinery, with the option of
deselecting or adding plant modules.
Inactive machine sections can then
be switched off to reduce costs
and save energy – without the need
to cover over inactive E-STOP
pushbuttons. For easy, flexible
installation there is a panel and
surface-mount version.
Our new range of E-STOP push-
buttons PITestop active supports you
with flexible solutions – and provides
E-STOP functions tailored to the
smart factory!
PITestop active – Electrically activated E-STOP pushbutton
Your benefits at a glance
• Standard-compliant E-STOP pushbuttons in accordance with
the Machinery Directive
• E-STOP conforming to ISO 13850 and IEC 60204
• Electrically activated
• Illuminated with integrated flashing to indicate operation
• Can be activated or deactivated
• Integrated solution to signal that the E-STOP pushbutton has
been operated
• Saving cost and time by switching off inactive machine parts
• Easier for user to handle, because active machine sections
and operator devices are identified
• Simple, flexible installation thanks to panel and surface mount versions
• No longer necessary to cover over inactive E-STOP pushbuttons
• Increased flexibility as the operating mode on interlinked machines
can be changed faster
PIT es10u
PIT esSet10u
35
Webcode:
web150436
E-STOP pushbutton
Technical features
LED safety module and pushbutton: • Two safety functions: positive-guided contacts (B10d) and illumination (PL d, Cat. 2)
• Can be supplied from test pulses and 24 V • Supply voltage: 24 V (+/-15 %) • Power requirement: 50 mA per channel • Can be operated with and without test pulses up to 5 ms
Order number • PIT es10u • Set for installation, comprising pushbutton, contact blocks and LED monitoring module
• PIT esSet10u: surface mount housing for PDP67 • Set, comprising surface-mount housing with pin assignment for other IP67 modules
400 540400 460
400 461400 462
Electrically activated E-STOP pushbutton – PITestop active
Online information at www.pilz.com
Application scenario – PITestop active.
PSS67/PDP67 cable
Output / 24 V
Output / 24 V
GND
Input
Input
PITestop active
LED safety
modules
PNOZ/PSS
36
Energy management
Your requirements
To cut costs and stay competitive,
established procedures and
processes need to be revisited.
They often offer considerable, if not
immediately obvious, potential for
energy efficiency. Optimise your
energy balance through systematic
energy management while at the
same time profiting from the diverse
statutory funding available.
Our proposal
We will support you with the
introduction of an energy manage-
ment system to ISO 50001. We will
take your business through all the
steps required along the path to
systematic energy management,
leading ultimately to certification.
We will pinpoint areas where there
is potential for you to save energy,
help you cut operating costs and
improve your competitiveness.
Statutory support
You’ll not only save energy costs,
you’ll also profit from statutory
funding: in Germany, as well as
the tax breaks available under the
Energy and Electricity Tax Act there
is also scope for grants based on
Your benefits at a glance
• Practical support for obtaining certification to ISO 50001 for the
introduction of systematic energy management
• Turn the results of energy management to your advantage:
- Boost economic efficiency by tapping energy efficiency potential
- Reduce costs by implementing energy-saving measures
- Save tax: profit from the diverse statutory funding available
- Help protect the environment and climate
- Boost the entire company’s image by certification to ISO 50001
Energy management to ISO 50001
the special equalisation scheme
(German BesAR) in accordance with
Section 63 ff. of the Renewable
Energy Act 2014.
ACT
CHECK
DO
PLAN
37
Webcode:
web161899
Planning the energy management
system
• Appoint an Energy Manager
• Identify the scope and energy
policy
• Record energy consumption data
• Identify and evaluate the main
consumers
• Evaluate the key energy aspects
• Establish the legal requirements
• Define goals for improving
energy efficiency
Energy management to ISO 50001
Online information at www.pilz.com
Benefit from our range of services for energy management to ISO 50001:
Energy management
Implementing the energy
management system
• Illustrate the energy management
sequence in the form of processes
and possibly integrate them into an
existing management system
• Examine the energy aspects of
existing processes
• Provide the necessary resources
• Take action to inform and train
employees
• Ensure documentation is up to date
and correct
Checking the energy
management system
• Prepare energy monitoring for
ongoing measurement of energy
consumers
• Regularly evaluate compliance
with the legal requirements
• Establish new goals
• Conduct internal audits and
compile an audit report
Evaluating the energy
management system
• Define the evaluation process
for the management review
The quick and easy pathway to ISO 50001 certified energy management:
Evaluate
• Evaluation process
• Review report
Certification to ISO 50001
Check
• Energy monitoring
• Internal audits
Plan
• Record consumption data
• Evaluate energy aspects
Implementation
• Energy efficiency in processes
• Train employees
We support you
with your ISO 50001
certification pathway
38
Services Consulting, engineering and training
Consulting, engineering and training
As a solution supplier, Pilz can help you to apply optimum safety strategies worldwide. Services encompass the whole machine lifecycle. Our training package with practical, up-to-date course content completes the offering.
We are your reliable service provider for plant and machinery safety
Your projects belong in our safe hands!
Risk assessment
We inspect your machinery in accordance with the applicable national and/or
international standards and directives and assess the existing hazards.
Safety concept
We develop detailed technical solutions for the safety of your plant and machinery
through mechanical, electronic and organisational measures.
Safety design
The aim of the safety design is to reduce or eliminate danger points through
detailed planning of the necessary safeguards.
System implementation
The results of the risk analysis and safety design are implemented to suit the particular
requirements through selected safety measures.
Our management system was certified in the field of system integration to EN/IEC 61508.
Safety validation
In the safety validation, the risk assessment and safety concept are mirrored
and inspected by competent, specialist staff.
CE marking
We control all activities and processes for the necessary conformity assessment procedure,
including the technical documentation that is required.
Consulting, engineering and training
Services Consulting, engineering and training
Online information at www.pilz.com
Services related to machinery safety:
Inspection of safeguards
With our independent, ISO/IEC 17020-compliant inspection body, which is accredited by the
German Accreditation Body (DAkkS), we can guarantee objectivity and high availability of your machines.
Pilz GmbH & Co. KG, Ostfildern, operates an independent inspection body in accordance with DIN EN ISO/IEC 17020:2012 for the plant and machinery sectory, accredited by the German Accreditation Body (DAkkS).
Plant assessment
We will prepare an overview of your entire plant in the shortest possible time. With an
on-site inspection we will expose risks and calculate the cost of optimising your safeguards.
International compliance services
We conduct the evaluation process and develop the necessary strategies in order to enable
compliance with the relevant ISO, IEC, ANSI, EN or other national or international standards.
LOTO System
Our customised Lockout Tagout (LOTO) measures guarantee that staff can safely control
potentially hazardous energies during maintenance and repair.
Training
Pilz offers two types of course: Product-neutral seminars on machinery safety
and product-specific courses
And to progress to the expert level in machinery safety we offer the qualification of CMSE® – Certified Machinery Safety Expert.
Webcode: web7792
39
Services Consulting, engineering and training
Consulting, engineering and training
As a solution supplier, Pilz can help you to apply optimum safety strategies worldwide. Services encompass the whole machine lifecycle. Our training package with practical, up-to-date course content completes the offering.
We are your reliable service provider for plant and machinery safety
Your projects belong in our safe hands!
Risk assessment
We inspect your machinery in accordance with the applicable national and/or
international standards and directives and assess the existing hazards.
Safety concept
We develop detailed technical solutions for the safety of your plant and machinery
through mechanical, electronic and organisational measures.
Safety design
The aim of the safety design is to reduce or eliminate danger points through
detailed planning of the necessary safeguards.
System implementation
The results of the risk analysis and safety design are implemented to suit the particular
requirements through selected safety measures.
Our management system was certified in the field of system integration to EN/IEC 61508.
Safety validation
In the safety validation, the risk assessment and safety concept are mirrored
and inspected by competent, specialist staff.
CE marking
We control all activities and processes for the necessary conformity assessment procedure,
including the technical documentation that is required.
Consulting, engineering and training
Services Consulting, engineering and training
Online information at www.pilz.com
Services related to machinery safety:
Inspection of safeguards
With our independent, ISO/IEC 17020-compliant inspection body, which is accredited by the
German Accreditation Body (DAkkS), we can guarantee objectivity and high availability of your machines.
Pilz GmbH & Co. KG, Ostfildern, operates an independent inspection body in accordance with DIN EN ISO/IEC 17020:2012 for the plant and machinery sectory, accredited by the German Accreditation Body (DAkkS).
Plant assessment
We will prepare an overview of your entire plant in the shortest possible time. With an
on-site inspection we will expose risks and calculate the cost of optimising your safeguards.
International compliance services
We conduct the evaluation process and develop the necessary strategies in order to enable
compliance with the relevant ISO, IEC, ANSI, EN or other national or international standards.
LOTO System
Our customised Lockout Tagout (LOTO) measures guarantee that staff can safely control
potentially hazardous energies during maintenance and repair.
Training
Pilz offers two types of course: Product-neutral seminars on machinery safety
and product-specific courses
And to progress to the expert level in machinery safety we offer the qualification of CMSE® – Certified Machinery Safety Expert.
Webcode: web7792
SupportTechnical support is available from Pilz round the clock.
Americas
Brazil
+55 11 97569-2804
Canada
+1 888-315-PILZ (315-7459)
Mexico
+52 55 5572 1300
USA (toll-free)
+1 877-PILZUSA (745-9872)
Asia
China
+86 21 60880878-216
Japan
+81 45 471-2281
South Korea
+82 31 450 0680
Australia
+61 3 95600621
Europe
Austria
+43 1 7986263-0
Belgium, Luxembourg
+32 9 3217575
France
+33 3 88104000
Germany
+49 711 3409-444
Ireland
+353 21 4804983
Italy, Malta
+39 0362 1826711
Scandinavia
+45 74436332
Spain
+34 938497433
Switzerland
+41 62 88979-30
The Netherlands
+31 347 320477
Turkey
+90 216 5775552
United Kingdom
+44 1536 462203
You can reach our
international hotline on:
+49 711 3409-444
support@pilz.com
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Pilz develops environmentally-friendly products using
ecological materials and energy-saving technologies.
Offices and production facilities are ecologically designed,
environmentally-aware and energy-saving. So Pilz offers
sustainability, plus the security of using energy-efficient
products and environmentally-friendly solutions.
In many countries we are represented by sales partners. Please refer to our homepage www.pilz.com for further details or contact our headquarters.
The Best of German Engineering
Partner of:
7-8-
en-3
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, 201
7-04
Prin
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© P
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& C
o. K
G, 2
017
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