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For your automation solutions

What’s New, 2017

3

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Pilz provides automation solutions for plant and machinery: complete and simple. From sensor technology to control and drive technology – with safety and automation included. Various software tools enable simple operation and make commissioning easier. Benefit from short downtimes and high plant availability due to extensive diagnostic options. Here we present our product innovations for 2017 for your safe automation. Further information is available on our homepage at www.pilz.com. Simply enter the webcode listed on the following pages.

What’s new in 2017 for your automation solutions

Contents

Light beam devices PSENopt slim –

Small light grid, high level of safety 4

Safety laser scanner PSENscan –

Productive area monitoring, including in series 6

Safety relay PNOZsigma –

Speed monitor PNOZ s30 with new functionality 8

Configurable control systems PNOZmulti 2 –

For large automation projects 10

Web-based visualisation software PASvisu and

small controllers PNOZmulti – The perfect team 12

Configurable control systems PNOZmulti 2

with safe communication via SafetyNET p 14

Configurable compact controllers

PNOZmulti Mini – Fieldbus module POWERLINK 16

Industrial PI moves your data to the cloud 18

Remote I/O system PSSuniversal 2 –

Flexible, open and granular 20

First IP67 compact module for

the automation system PSS 4000 22

Decentralised input module

PDP67 F 8DI ION PT 24

Motion control systems

PMCprimo – Increase performance 26

Collision measurement set PROBms – For

standard-compliant human-robot collaboration 28

Visualisation terminals PMI v5 series –

With pre-installed visualisation software PASvisu 30

Lockout/tagout documentation software PASloto 32

PITestop active –

Electrically activated E-STOP pushbutton 34

Energy management to ISO 50001 36

4

Light beam devices PSENopt slim – Small light grid, high level of safety

Light beam devices

With their slimline design,

PSENopt slim can be used above

all in applications where space is

at a premium. The Type 2 and

Type 4 light beam devices protect

the fingers and hands, depending

on requirements.

Thanks to the cascading function

with no dead zones, they provide

effective protection against

encroachment into and behind

the protected area. The operator

can evaluate the essential causes

and system defects responsible for

the machine stopping by means of

the LEDs. This reduces downtimes.

PSENopt slim can be installed quickly

and simply using fitting aids. Together

with e.g. PNOZsigma or PNOZmulti,

PSENopt slim represents a safe and

economical one-stop solution.

Your benefits at a glance

• Finger and hand protection for applications up to PL c and PL e

• Narrow design saves space and costs

• Cascading function without dead zones for effective protection

against encroachment into and behind the protected area

• User-friendly diagnostics via LEDs to reduce downtimes

• Rapid and simple assembly, installation and commissioning

• Safe and economical one-stop solution e.g. with PNOZsigma or

PNOZmulti

PSEN op4F-SL-14-021/1

5

Webcode:

web5197

Light beam devices

Technical features

• Approved in accordance with EN/IEC 61508 and EN/IEC 61496-1/-2 • For applications up to PL c or PL e of EN/ISO 13849-1 • Resolution: 14 mm (finger protection), 24 mm (hand protection) • Operating range: 6 m • Reaction time: 7 – 17 ms

Hand protection, Type 2 • PSEN op2H-SL-24-015/1 • PSEN op2H-SL-24-030/1 • PSEN op2H-SL-24-045/1 • PSEN op2H-SL-24-060/1 • PSEN op2H-SL-24-075/1 • PSEN op2H-SL-24-090/1 • PSEN op2H-SL-24-105/1 • PSEN op2H-SL-24-120/1

Height of protected field150 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm

Order number631 100631 101631 102631 103631 104631 105631 106631 107

Finger protection, Type 4 • PSEN op4F-SL-14-015/1 • PSEN op4F-SL-14-021/1 • PSEN op4F-SL-14-030/1 • PSEN op4F-SL-14-036/1 • PSEN op4F-SL-14-042/1 • PSEN op4F-SL-14-045/1 • PSEN op4F-SL-14-048/1 • PSEN op4F-SL-14-054/1 • PSEN op4F-SL-14-060/1 • PSEN op4F-SL-14-066/1 • PSEN op4F-SL-14-072/1 • PSEN op4F-SL-14-075/1 • PSEN op4F-SL-14-078/1 • PSEN op4F-SL-14-084/1 • PSEN op4F-SL-14-090/1 • PSEN op4F-SL-14-096/1 • PSEN op4F-SL-14-102/1 • PSEN op4F-SL-14-105/1 • PSEN op4F-SL-14-108/1 • PSEN op4F-SL-14-114/1 • PSEN op4F-SL-14-120/1

631 140631 141631 142631 143631 144631 145631 146631 147631 148631 149631 150631 151631 152631 153631 154631 155631 156631 157631 158631 159631 160

150 mm 210 mm 300 mm 360 mm 420 mm 450 mm 480 mm 540 mm 600 mm 660 mm 720 mm 750 mm 780 mm 840 mm 900 mm 960 mm 1020 mm 1050 mm 1080 mm 1140 mm 1200 mm

Hand protection, Type 4 • PSEN op4H-SL-24-015/1 • PSEN op4H-SL-24-030/1 • PSEN op4H-SL-24-045/1 • PSEN op4H-SL-24-060/1 • PSEN op4H-SL-24-075/1 • PSEN op4H-SL-24-090/1 • PSEN op4H-SL-24-105/1 • PSEN op4H-SL-24-120/1

150 mm 300 mm 450 mm 600 mm 750 mm 900 mm 1050 mm 1200 mm

631 120631 121631 122631 123631 124631 125631 126631 127

Accessories • PSEN op SL Bracket C

• PSEN op SL Bracket L

• PSEN op SL Bracket O

• PSEN op SL cascading 0.1 m

• PSEN op SL cascading 0.5 m

• PSEN op SL cascading 1 m

• PSEN op SL Testpiece F 24 mm

DescriptionFastening kit PSENopt slim C-shape Fastening kit PSENopt slim L-shapeFastening kit PSENopt slim O-shape Cascading cable 0.1 m long Cascading cable 0.5 m long Cascading cable 1 m long Test rod diameter 24 mm

631 180

631 181 631 182

631 183

631 184

631 185

631 186

Light beam devices PSENopt slim – Small light grid, high level of safety

Online information at www.pilz.com

6

Safety laser scannersavailable

soon!

Safety laser scanners

from Pilz

Safety laser scanner PSENscan – Productive area monitoring, including in series

Safety laser scanner

The safety laser scanner PSENscan

offers two-dimensional area monitoring

with an opening angle of 275 degrees

and a protected field range of up to

5.5 metres. Thanks to the free

configuration of warning and

protected fields as well as adaptation

to structural conditions, the scanner

can be optimally integrated into the

widest range of applications. In other

words, it is especially suitable for

stationary and mobile area guarding

as well as access monitoring.

To increase productivity, up to three

separate zones can be monitored

simultaneously and up to 70 selectable

configurations can be set up. Series

connection of up to four scanners

in accordance with the master-slave

principle means that you can

significantly reduce your cabling

and setup costs and requirements.

An integrated operator display

provides information immediately.

Transfer your configuration at any

time with the exchangeable

storage medium.

Combining with configurable

small controllers PNOZmulti or

controllers PSSuniversal gives

you a cost-effective, complete,

one-stop solution.


• Large opening angle of 275 degrees

• Always the right operating range: unit types with protected field ranges

of 3 metres and 5.5 metres

• Easy to integrate into the application: compact housing as well as

free configuration of the protected fields and warning fields including

adaptation to structural conditions

• High productivity: up to three separate zones can be

monitored simultaneously with just one scanner and

up to 70 selectable configurations can be set up

• Reduction of cabling and setup costs and requirements:

series connection of up to 4 scanners in accordance with

the master-slave principle

• Integrated operator display for receiving information immediately

• Exchangeable memory to transfer the configuration

• High availability as it is robust to dust

• Simple assembly and alignment of scanner with the appropriate

accessories

PSENscan

7

Webcode:

web181395

Safety laser scanner

Technical features

• Compliant and approved in accordance with: - EN/IEC 61496-1: Type 3 - EN ISO 13849-1: PL d - IEC 61508: SIL 2

• Opening angle: 275 degrees • Operating range: 3 / 5.5 m safety zone, 20 m warning zone • Reaction time: 60 ms (+ 12 ms for all connected slaves) • Protection type: IP65 • Dimensions in mm (H x W x D): 152 x 102 x 112.5

Safety laser scanner PSENscan


Danger zone monitoring – reliably detects persons in the danger zone for controlled braking of the hazardous movement.

Protection against encroachment into and behind the protected area – fulfil two requirements simultaneously with PSENscan: safeguarding of danger zones and restart monitoring.

Access protection – distinguishes between humans and material, ensuring the safe infeed and outfeed of material.

Automated guided vehicles (AGV) – all-round protection of AGV with just two safety laser scanners.

8

Safety relay PNOZsigma – Speed monitor PNOZ s30 with new functionality

Safety relay

The safe speed monitor PNOZ s30

enables you to monitor standstill,

speed, speed range, position,

direction of rotation and shear pin

breakage up to PL e/SIL CL 3.

From version 3.0, PNOZ s30 has

a configurable analogue output.

The analogue output passes on the

safely measured speed to the controller

as a proportional signal of 0 … 20 or

4 … 20 mA, making it possible

to use the speed directly for process

monitoring. The safely monitored

speed can be displayed and observed

directly on operator and monitoring

devices, e.g. the operator terminals

PMI. Thanks to the analogue output

you do not need to use additional

sensors for speed detection. You can

interlink up to three functions by

AND/OR logic; AND and OR can also

be combined. Broken shearpin

monitoring already cuts in at a frequency

of 10 mHz (previously 70 mHz). This

also enables extremely slow-running

applications.


• Productivity is increased by avoiding unnecessary shutdown processes:

PNOZ s30 indicates overshooting and undershooting of defined warning

thresholds by means of a safe output signal

• Increases safety for operating personnel

• Implementation of safety functions that are laid down in

the standard EN 61800-5-2 for adjustable speed electrical power

drive systems

• Direct use of the safely measured speed by means of handover to

higher level PLC controller for process monitoring via analogue output

• Reduced wiring work, fewer wiring errors thanks to AND/OR logic

• User-friendly diagnostics: direct display of the safe speed on operator

and monitoring devices

• Easy configuration by rotary knob on illuminated display

• Time savings when setting up and commissioning thanks to storage

of parameters on a chip card

PITestop

PowerIn 1In 2Out 1Out 2Fault

PNOZ s30

750330000001 1.0

PSENopt

PNOZ s30 + PNOZ s22

PMI

PNOZ s30

SOS

SSR

SDI

SSM

9

Webcode:

web150619

Safety relay

Technical features

• Speed monitor for safe monitoring of standstill, speed, speed range, position, direction and shear pin breakage. The safety functions of the PNOZ s30 are monitoring functions that display overshooting and undershooting of defined limit values in the form of a safe output signal.

• With the monitoring functions of the PNOZ s30, you can realise safety functions that are laid down in the standard EN 61800-5-2 for adjustable speed electrical power drive systems: safe operating stop (SOS), safe speed range (SSR), safe direction (SDI), safe speed monitor (SSM)

• Auto reset for recognition of direction of rotation and position monitoring • Synchronous starting of outputs • Retriggerability of switch-off delay can be parameterised • Configurable via display on speed monitor, configuration is saved on a chip card. Configurations that were created for older hardware versions are compatible. New optional accessories are available for convenient copying and digital filing of the configuration created.

• Measured value recording by incremental encoders and proximity switches • Relay outputs positive-guided: 2 safety contacts (n/o), 2 auxiliary contacts (n/c) • 4 auxiliary outputs using semiconductor technology, 1 output configurable as analogue output, 0 … 20 mA or 4 … 20 mA

• Approvals: CE, CCC, cULus Listed, GOST, TÜV • Supply voltage: 24 … 240 V AC/DC • Expansion interface for 2 further separately controlled safe relay outputs • Indicated on display: current frequencies, current position, warning and error messages, display illuminated

• Status and fault LEDs • Connection technology for rotary encoder: RJ45 socket

Order number • PNOZ s30 C with push-in spring-loaded terminals • PNOZ s30 with plug-in screw terminals • Optional accessories for copying and digital filing of the configuration created: - PNOZsigma chip card manager set (software incl. licence, SIM card adapter, chip card reader) - smart card commander (software incl. licence, SIM card adapter)

751 330750 330

750 030

750 031

Safety relay PNOZsigma – Speed monitoring with PNOZ s30


For ease of diagnostics, use the configurable analogue output.

Velocity v

Current ImA

Velocity v

mA

Convenient speed monitoring.

10

Configurable control systems PNOZmulti 2 – For large automation projects

PNOZmulti 2 is an open, configurable

control system that you can use

flexibly and industry-wide, whatever

the higher-level plant control system.

You can connect up to 12 safe

expansion modules to the right-hand

side of the base unit PNOZ m B1.

There is also an output module with

14 semiconductor outputs available

for non-safety-related standard

applications. Connection to Modbus/

TCP is directly via the base unit. The

available expansion modules provide

finer granularity, enabling the control

structure to be tailored exactly to the

application. As a user, you only pay

for what you need. There are also

new features in the software tool

PNOZmulti Configurator. In addition to

the migration guide from PNOZmulti

to PNOZmulti 2 projects, you can use

the new pressure sensitive mat input

element for your safety application.

Configurable control systems


• Maximum flexibility even for major projects: up to 12 safe expansion

modules and 1 output module for standard applications

• Safe configuration of large-scale projects: up to 1024 connection

lines with PNOZ m B1 in the PNOZmulti Configurator

• Customised costs: exactly tailored to the application thanks to the

use of expansion modules, no inputs and outputs on the base unit

• Faster communication: Modbus/TCP on board the PNOZ m B1

• short downtimes and high plant availability, base unit PNOZ m B1

with user-friendly diagnostics: illuminated display, diagnostic texts can

be activated via PVIS

• Flexible application: several projects can be stored on USB stick

• Maximum safety: depending on application, up to PL e and SIL CL 3

With the configurable control systems PNOZmulti 2 you can

play it safe – it’s the worldwide safety standard for all machine types.

PNOZ m B1

PNOZ m ES 14DO

PNOZmulti Configurator

7721321000021.0

PowerOnlineOfflineFault

24V

PNOZ m ESProfibus

0V

X10

X1

Address

X4

Prof

ibus

X1

I12

PNOZ m EF 16DI

I14 I15

000007 0.1772140

X4 X

2

I13I8 I9 I10 I11

PowerRunDiagFaultI Fault

X1 X

3

I0I4

I1I5

I2I6

I3I7

I12

PNOZ m EF 16DI

I14 I15

000007 0.1772140

X4 X

2

I13I8 I9 I10 I11

PowerRunDiagFaultI Fault

X1 X

3

I0I4

I1I5

I2I6

I3I7

PNOZ m EF 4DI4DOR

000007 0.1772143

X2 33 34 43 44

PowerRunDiagFaultI FaultO Fault

X1 X

3

I013

I114

I223

I324

PNOZ m EF 4DI4DOR

000007 0.1772143

X2 33 34 43 44

PowerRunDiagFaultI FaultO Fault

X1 X

3

I013

I114

I223

I324

11

Webcode:

web150500


Configurable control systems PNOZmulti 2 – Base unit PNOZ m B1, output module PNOZ m ES 14DO

Technical features

PNOZ m B1 – base unit • Maximum number of expansion modules on PNOZ m B1:

- Up to 12 safe expansion modules on the right-hand side, as well as 1 output module for standard applications - Up to 4 safe expansion modules on the left-hand side, 1 fieldbus module

• Can be configured with the software tool PNOZmulti Configurator via USB stick or Ethernet interface, from Version 10*

• Exchangeable program memory on USB stick (512 MByte, supplied with the unit): multiple projects can be stored, only one can be executed, administration via Project Manager

• No inputs and outputs on the base unit • 2 Ethernet interfaces: Transmission rate 10 Mbit/s, 100 Mbit/s • Modbus/TCP on board • 4 test pulse outputs • Supply voltage: 24 V DC • Safety-related characteristic data: Performance Level PL e and Safety Integrity Level (SIL) CL 3

• Approvals: CE, TÜV, BG • Larger programs in the PNOZmulti Configurator only with PNOZ m B1: up to 1024 connection lines possible

• Time and date for PNOZ m B1 can be set in the PNOZmulti Configurator

Dimensions in mm (H x W x D): 120 x 45 x 100

PNOZ m ES 14DO – output module for standard applications • Expansion module with 14 semiconductor outputs for non-safety-related applications • Max. 1 output module on right of base unit PNOZ m B1

Dimensions in mm (H x W x D): 101.4 x 22.5 x 120

Order number • PNOZ m B1 • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals

• PNOZ m ES 14DO • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals

• PNOZmulti Configurator, Version 10 X Demo software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150399, Download tab Purchasing a licence converts the demo software to a full version. Please note: a new software licence is required with effect from each new full version; an existing licence will then no longer be valid.

Optional accessories • Patch cable, RJ45 plug, 1.5 m

772 101751 016750 016

772 181751 004750 004

773 010B etc.

314 094


PNOZmulti 2 – for large-scale automation projects in conjunction with the diagnostic solution PVIS, the operator terminals PMI, safe sensor technology PSEN and decentralised periphery PDP67.

Max. 12 + 1

12

Web-based visualisation software PASvisu and small controllers PNOZmulti – The perfect team

Your automation projects can be

managed using the web-based

visualisation software PASvisu for

simple configuration and optimum

visualisation. So you can easily

achieve a comprehensive overview

of your plant – locally and via

remote access; with sophisticated

visualisation thanks to the most

diverse style sheets.

Thanks to a direct connection

to the small controllers PNOZmulti,

the full function range of the software

is available with version 1.4 of

the visualisation software PASvisu,

including diagnostic capability. So

you can combine optimum machine

visualisation with all the benefits

on offer from the small controllers

PNOZmulti!

Combined with a visualisation

panel PMIvisu, your automation

team is complete.

The operator terminal is equipped with

a high-performance processor and

the visualisation software PASvisu is

pre-installed for convenient application.

The capacitive displays are available

in two sizes: choose between

PMI v507 with 7" and PMI v512

with 12" screen diagonal.

Web-based visualisation software and small controllers


• Simple, intuitive handling and maximum suitability for use

• Fast, safe automation

• Future-proof and platform-independent

• Use of current web technologies: HTML5, CSS3 and JavaScript

• Accelerated projects: from engineering and runtime to maintenance

- Link between PNOZmulti and PASvisu projects

enables shorter project times

- Faster engineering, as variables do not need to be entered

and assigned manually

• Flexible application on a wide range of end devices

• Reduced downtimes thanks to remote access

with true client/server functionality

• Uniform look-and-feel thanks to project-wide design templates

(CSS3 style sheets)

• High-performance visualisation panels PMIvisu with pre-installed

visualisation software PASvisu

Control Project

Pilz PITestop Pilz PSENsgate

13

Webcode:

web150430

Web-based visualisation software and small controllers


Visualisation software PASvisu and small controllers PNOZmulti

Web-based visualisation software PASvisu (from version 1.4) combined with the Pilz diagnostic functions for connection to the configurable small controllers PNOZmulti.

You can link the PNOZmulti control project easily and directly to the PASvisu Builder project.

Short downtimes thanks to remote access, quickly and easily via any conventional standard web browser.

PNOZmulti Configurator

Safety block

PASvisu

Diagnostics tiles

Visu web clients

Visu devicesLocal

browser

PNOZmulti 2

Visu server

Remote browser

14

Configurable control systems PNOZmulti 2 with safe communication via SafetyNET p

PNOZmulti 2 is the latest generation

of the configurable small controllers

PNOZmulti. Two base units with

different features take charge of your

automation tasks. You can now link

up to 16 of these base units via the

safe real-time Ethernet SafetyNET p.

Use the expansion module

PNOZ m EF SafetyNET to achieve

this. In the first step, you can perform

linking using linear topology. 32-bit

data is exchanged via RTFL for short

scan times in practice. A clearly

structured data interface where the

inputs are configured with 128 bit and

the outputs with 32 bit characterises

the data link.

The software tool PASconnect is used

for configuration of a SafetyNET p

network and for project linking.

The input/output image is imported

into PASconnect from a safety

circuit created using the PNOZmulti

Configurator and mapped on the

input/output image of the PNOZmulti

systems to be linked. After upload

into the PNOZmulti systems, the

SafetyNET p network is ready to use.



• Safe communication via the real-time Ethernet SafetyNET p

• Up to 16 PNOZmulti systems in linear topology

• Fast RTFL communication with short scan times

• Easy networking with the software tool PASconnect

You use one safe expansion module

PNOZ m EF SafetyNET per base

unit (PNOZ m B0 or B1). The base

units can be combined as required.

PNOZmulti and PNOZmulti Mini

base units can also be incorporated

into the network via a Multi Link

expansion module.

PNOZ m EF SafetyNET

15

Webcode:

web150393


Configurable control systems PNOZmulti 2 – Expansion module

Technical features

• Expansion module for connection to the left of a base unit PNOZmulti 2 (PNOZ m B0 or PNOZ m B1)

• Safe communication via the real-time Ethernet SafetyNET p • Up to 16 PNOZmulti 2 systems in linear topology • Exchange of 32-bit data via RTFL • Data interface where the inputs are configured with 128 bit and the outputs with 32 bit

• Max. 1 fieldbus module can in addition be connected • Dimensions in mm (H x W x D): 96 x 45 x 110.7

Software tools • PASconnect, version 1.2: Software tool for configuration of a SafetyNET p network and for project linking. Software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150504

• PNOZmulti Configurator, version 10.5: Demo software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150399 Purchasing a licence converts the demo software to a full version. Please note: a new software licence is required with effect from each new full version; an existing licence will no longer be valid

Order number • PNOZ m EF SafetyNET • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals

• SafetyNET p cable, connector X1/X2-RJ45 male connector (straight) - 0.5 m - 1.0 m - 2.0 m - 5.0 m - 10.0 m

• SafetyNET p cable, 4-core, without connector • RJ45 connector, male connector

772 122751 017750 017

380 001380 003380 005380 007380 009380 000380 401

Online information at www.pilz.commax. 16 PNOZmulti

PNOZ m EF SafetyNET + PNOZ m B1 + PNOZ m EF 4DI4DOR

PNOZ m EF SafetyNET + PNOZ m B0

PNOZ m EF SafetyNET + PNOZ m B1 + PNOZ m EF 4DI4DOR

PMI PASconnect

16

Configurable compact control systems PNOZmulti Mini – Fieldbus module POWERLINK

The new fieldbus module PNOZ

mmc12p PL is now available for

the configurable compact control

systems PNOZmulti Mini for connec-

tion to a POWERLINK network. This

means that the PNOZmulti Mini

base units PNOZ mm0.1p and

PNOZ mm0.2p can be expanded

on the left-hand side.

PNOZmulti Mini can also be

connected to many other fieldbus

systems, such as PROFIBUS-DP,

DeviceNet, CANopen, CC-Link and

EtherCAT for example. When expand-

ed using the ETH communication

module, PNOZmulti Mini becomes a

subscriber on Ethernet TCP/IP and

Modbus. As a result, PNOZmulti

offers a connection to all common

fieldbus systems. Configuration

within the software tool PNOZmulti

Configurator is particularly user-

friendly and saves time: You select

the base unit and fieldbus module

and set the virtual inputs and

outputs.

Rely on PNOZmulti – the original

among configurable small control

systems.



• Scope for connecting to POWERLINK networks

• Real-time communication with a higher level

POWERLINK master control system

• Two-way signalling and control via the communication module

• Switched interface

• Diagnostic solution PVIS is activated in the PNOZmulti Configurator,

individual customer texts can also be integrated

With the PNOZmulti you can play it safe – it’s the worldwide safety

standard for all machine types. Irrespective of the standard control system,

you will always have a one-stop safety solution, which can easily be

adapted to changing requirements.

PNOZ mmc12p PL

17

Webcode:

web150397


Configurable compact control systems PNOZmulti Mini – Fieldbus module PNOZ mmc12p PL

Technical features

• Subscriber (slave) to POWERLINK (Ethernet POWERLINK V 2 protocol) • Station addresses from 1 ... 239, selected via rotary switch • Transmission rate: 100 Mbit/s • Connection to network via RJ45 connector • Can be configured using the PNOZmulti Configurator • In the PNOZmulti Configurator, 24 virtual inputs and outputs can be defined for communication with the fieldbus; the number of inputs and outputs can be expanded to 128

• Status indicators via LEDs • Max. 1 fieldbus module can be connected to the left of the base unit, additionally max. 1 communication module (ETH or RS232)

• Approvals: CE, CCC, EAC (Eurasian)

Dimensions in mm (H x W x D): 100 x 22.5 x 110.4

Order number • PNOZ mmc12p PL • 1 set of push-in spring-loaded terminals • 1 set of plug-in screw terminals

772 019783 542793 542


Diagnostics made simple: our fieldbus modules for two-way signalling and control can be connected to all common fieldbus systems. Additional features: diagnostic solution PVIS in conjunction with the operator terminals PMI, the interface Ethernet TCP/IP and Modbus/TCP via expansion module.

18

Industrial PI moves your data to the cloud

IIoT Gateway

The IIoT Gateway

from Pilzavailable soon!

The multi-talented industrial PI is

our response to increasing digitisation

in industrial automation. Industrial PI

is based on the Raspberry Pi familiar

from private domestic use, but is

equipped with a rugged housing and

robust mechanics. As such it is

ready to use in your industrial

automation environment. As a

Gateway for the Industrial Internet

of Things (IIoT), Industrial PI collects

data in the immediate vicinity of plant

and machinery and connects the IIoT

to cloud services. This gives you a

permanent overview of your plant

and machinery, wherever you are!

Whether used as an IIoT Gateway,

Industrial PI supports your company’s

evolution into a smart factory. It is

flexible, progressive and ideally

suited to industrial environments.

With Industrial PI you have simple

implementation of your digitisation

projects.


• The optimum solution for many industrial application areas

• Data can be collected, evaluated and processed in the immediate

vicinity of plant and machinery

• Protected against interference in accordance with EN 61131-2 and

fully functional at temperatures from -40 to +55 °C

• Rugged housing and 24 V connection allow industrial application

• Can be integrated into all common system architectures thanks to

numerous communication modules

InPI CPU

19

IIoT Gateway

Webcode:

web181572

Industrial PI

Technical features

• Rail-mounted housing (for rail-mounted version EN 50022) • Classification level: IP20 • Supply voltage: min. 10.7 V … max. 28.8 V • Processor: BCM2835, 700 MHz • Interfaces:

- 2 x USB 2.0 A (each can be exposed to 500 mA) - 1 x Micro USB - 1 x Micro HDMI - 1 x RJ45 (Ethernet) 10/100 Mbit/s

• Dimensions in mm (H x W x D): 96 x 22.5 x 110.5


Industrial PI will shortly be available from our E-Shop.

Any questions about the product? Our Support team would be happy to help:

+49 711 3409-444 or [email protected]

Used as an IIoT Gateway, Industrial PI sends your machine data to a cloud.

HMI

Visualisation

World Wide Web

Cloud

Firewall/ proxy

Automation system PSS 4000

IIoT Gateway

Automation network

Ethernet

20

Control systems

Pilz is launching the new product

generation of universal systems,

with the remote I/O system

PSSuniversal 2.

PSSuniversal 2 offers flexibility,

openness and granularity in a single

system for safety and automation.

In the first stage the remote

I/O system consists of the

PROFINET communication module

and a selection of I/O modules.

Thanks to technical and mechanical

improvements users benefit from

time and cost savings. The most

striking new development is the

three-part system structure, which

makes the remote I/O system

PSSuniversal 2 extremely easy

to install and service.


• Easy, flexible and granular:

- Optimised handling during commissioning and service

- Three-part system structure reduces servicing work

• Compact:

- Minimised dimensions thanks to maximum packing density,

with up to 16 channels on 12.5 mm

• Functional safety as a basic function:

- Design of safety and standard functions that can be combined

at will

• Precise diagnostics:

- Concordant display of the faulty module slot and the terminal affected

- Rapid fault localisation and troubleshooting

• Openness:

- Adaptation to PROFINET, Ethernet/IP and other protocols

by exchanging the head module

- Safe I/O modules universally usable in an identical manner

for a wide variety of safety protocols

Remote I/O system PSSuniversal 2 – Flexible, open and granular

The PSSuniversal 2 has won

the iF DESIGN AWARD 2017,

so joining the prizewinners

of this internationally renowned

design label.

PSS u2 P0 F/S PN

PSS u2 EF 2DO R 8A

PSS u2 ES 4DI

PSS u2 T 16

PSEN in1pIdent.No. 54500000985342 V1.0YOM 2010

Made in Switzerlandwww.pilz.com

21

Remote I/O system PSSuniversal 2 – Flexible, open and granular

Control systems

Technical features

• PROFINET Client/PROFIsafe Device – Interface with integrated switch function (2 x RJ45)

• Conformance Class C, RT_CLASS_3 • Netload Class III compliant • Configuration possible via iPAR Server • Configurable in TIA Portal using TCI-capable graphics software tool PASconfig

• Hot swap – module exchange possible during operation

Order number • PSS u2 P0 F/S PN

• PSS u2 B 4 • PSS u2 B 1 • PSS u2 ES 16PT 0 V

• PSS u2 ES 16PT FE

• PSS u2 ES 8PTD 24V 0 V

• PSS u2 ES PSP

• PSS u2 EF 8DI • PSS u2 EF 8DO 0.5A

• PSS u2 EF 4DO 2A

• PSS u2 EF 2DO TP 2A

• PSS u2 EF 2DO R 8A • PSS u2 ES 4DID

• PSS u2 ES 8DID

• PSS u2 ES 4DI • PSS u2 ES 8DI • PSS u2 ES 4DOD 0.5A

• PSS u2 ES 8DOD 0.5A

• PSS u2 ES 16DOD 0.5A

• PSS u2 ES 4DOD 2A

• PSS u2 T 8 • PSS u2 T 16 • PSS u2 T 9 SD

Head module PROFINET Client/PROFIsafe Device, integrated Ethernet switch (two Ethernet ports), configurable with PAS-config tool, PSS u2 backboard for connection of up to 64 I/O modulesModule rack with 4 slotsModule rack with 1 slotStandard routing module, 0 V supply, 16-foldStandard routing module, functional earth, shield connection, 16-foldStandard routing module, 24 V supply, 0 V supply, diagnosable, 16-foldSupply voltage module, 24 V/8 APeripheral supply8 digital inputs (24 V), 4 test pulse 8 semiconductor outputs positive switching, max. 0.5 A4 semiconductor outputs positive switching, max. 2 A2 semiconductor outputs dual-pole, max. 2 A2 NO contacts, 250 V AC/10 A, 24 V/10 A4 digital inputs (24 V), extended diagnostics8 digital inputs (24 V), extended diagnostics4 digital inputs (24 V)8 digital inputs (24 V)4 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics8 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics16 semiconductor outputs positive switching, max. 0.5 A, extended diagnostics4 semiconductor outputs positive switching, max. 2 A, extended diagnosticsTerminal block with 8 terminals (1 unit)Terminal block with 16 terminals (1 unit)Terminal block with 9 terminals (1 unit)

328 061

328 810328 811328 090

328 091

328 092

328 080

328 101328 131

328 133

328 140

328 150328 310

328 311

328 300328 301328 400

328 401

328 402

328 410

328 840328 850328 831

Software tool PASconfig for advanced configuration from the TIA Portal.

Standard and safety-related connection via PROFINET/PROFIsafe.

PASconfigTIA Portal Failsafe PLC control system

PROFINET/PROFIsafe

22


Input modules with IP67 protection

are now available to you in the

automation system PSS 4000, in

the form of the PSS67 IO1 16FDI.

Thanks to the fully encapsulated

module electronics, the IP67 modules

are particularly robust to dust and

splashed water and guarantee full

functionality even at temperatures

of -30 °C to +60 °C. They can be

installed directly on the machine

and need minimal space, so that the

cabling work is considerably reduced

compared with cabinet-based

systems: the optimum solution for an

installation outside the control cabinet

in rugged industrial environments.

The new PSS67 modules can be

fully integrated into the automation

system PSS 4000 and used for safety

functions. As part of the automation

system, PSS67 IO1 16FDI follows

the same removable storage concept:

you can save the whole device

configuration on a securely integrated

microSD card. This makes it easier to

exchange devices, as you only need

to switch the microSD card. There is

no need to reconfigure.


• Compatible with all previous components of the automation system

PSS 4000 and configurable via the engineering software PAS4000

• Resistant to dust and splashed water, can be used at temperatures

ranging from -30 °C to +60 °C

• Low space requirement thanks to cabinet-free installation directly

on the machine

• Less cabling work means reduced costs

• Greater flexibility thanks to the new opportunities available

on modular plants

First IP67 compact module for the automation system PSS 4000

In the next step, Pilz will introduce the first safe compact controller

to protection type IP67 for cabinet-free automation.

The I/O module

with IP67

from Pilzavailable soon!

PSS67 IO1 16FDI

23

Webcode:

web150510

I/O module block PSS67


Technical features

• SafetyNET p connection • microSD card • 16 safe digital inputs • Protection type: IP67 • Can be configured with the PAS4000 software • Can be fully integrated into the automation system PSS 4000 • Can be used for applications up to PL e • Dimensions in mm (H x W x D): 260 x 61.5 x 45

Order number • PSS67 IO1 16FDI • Accessories:

- Screw cap 7/8" for PSS67 - microSD card 512 MB industrial version

316 010

316 011328 835


The PSS67 IO1 16FDI can easily be integrated into the system architecture of the automation system PSS 4000.

PSS67IO1 16FDI

PSS67IO1 16FDI

PSS67IO1 16FDI

PSS67IO1 16FDI

PSSuniversal PLC

PSSuniversal I/O

24

A new version of the digital input

module PDP67 F 8DI ION for

PNOZmulti and PNOZmulti Mini is

now available: PDP67 F 8DI ION PT.

Thanks to an improved manufacturing

process, the new decentralised input

module is a cost-effective alternative

to existing solutions on the market.

Connection to various

evaluation devices

The input module to protection

type IP67 forwards signals from

the connected sensors to various

evaluation units such as PNOZmulti

and PNOZmulti Mini decentrally in

the field. You reduce your planning,

design and installation work thanks to

the ease of installation (plug-and-play

with M12 connector)!

Decentralised input modules

Decentralised input module PDP67 F 8DI ION PT


• Less planning and design work thanks to simple installation

• Simple implementation of a modular machine concept

• Saving of space in the control cabinet

• Integrated in dirt and water-repellent housings

• Can be used for applications with high demands on hygiene

PDP67 F 8DI ION PT

25

Webcode:

web150510

Decentralised input modules

Modules for alternative connection options for sensors

Technical features

• Decentralised input module, 8 digital inputs • Configuration in the PNOZmulti Configurator • Safety data:

- PL e of EN ISO 13849-1 - SIL CL 3 of EN/IEC 62061

Order number PDP67 F 8DI ION PT 773 616

The PDP67 F 8DI ION PT won the iF DESIGN AWARD 2017,

so joining the prizewinners of this internationally renowned design label.


The PDP67 F 8DI ION PT forwards signals from the connected sensors to the evaluation devices.

26

Motion control systems PMCprimo – Increase performance

The new motion control system

PMCprimo MC (stand-alone) and

the motion control card PMCprimo C

(drive-based) now come with the

1.3 GHz processor for increased

performance, thus paving the way

for higher productivity and process

quality. Benefit from the short

commissioning time thanks to

programming with soft PLC in

accordance with IEC 61131.

PMCprimo in addition supports

master and slave communication

interfaces such as Modbus/TCP,

CAN or PROFIBUS-DP-S and offers

a flexible solution for a wide range

of application areas, thanks also

to a large number of I/O interfaces

on-board as well as three encoder

inputs.

Hardware is easily exchanged by

USB stick away from the PC,

significantly reducing the level of

maintenance work required.

Drive technology PMC


• Fast commissioning thanks to programming by soft PLC in accordance

with IEC 61131

• Enhanced manufacturing quality and high cycle counts thanks to

increased performance

• More flexibility thanks to a large number of interfaces, encoder inputs

and digital inputs/outputs

• Large memory for realising complex applications

• Flexible to use, since PMCprimo comprises PLC, motion and CNC

functionality

• Motion control card PMCprimo C saves space in the control

cabinet through installation in the servo amplifier PMCprotego D

and can be easily expanded with safety functions

PMCprimo MC

PMCprotego D/PMCprimo C

27

Webcode:

web5531

Drive technology PMC

Motion control systems PMCprimo – Increase performance


Technical features • Processor

• Digital inputs • Digital outputs 0.5 A • Encoder inputs • CANopen master • PROFIBUS-DP-S • Ethernet Modbus TCP (client) • USB • RAM (MB) • Memory applications (MB) • Non-volatile memory (kB)

PMCprimo MCIntel Atom 1.3 GHz16163 (incr. or absolute)4/3 (configurable)0/1 (configurable)1Yes512256512

PMCprimo CIntel Atom 0.6/1.3 GHz661 (incr. or absolute)2/10/11No128/512256512

Order number PMCprimo MC • PMCprimo MC.C/16DIDO/2 • PMCprimo MC.C/16DIDO/3 • PMCprimo MC.C/16DIDO/4 • PMCprimo MC.C/16DIDO/5 • PMCprimo MC.C/16DIDO/6 • PMCprimo MC.C/16DIDO/7

PMCprimo C • PMCprimo C.0/C/A/2 • PMCprimo C.0/C/A/3 • PMCprimo C.0/C/A/4 • PMCprimo C.0/C/A/5 • PMCprimo C.0/C/A/6 • PMCprimo C.0/C/A/7 • PMCprimo C.0/C/B/2 • PMCprimo C.0/C/B/3 • PMCprimo C.0/C/B/4 • PMCprimo C.0/C/B/5 • PMCprimo C.0/C/B/6 • PMCprimo C.0/C/B/7

680 080 680 081 680 082 680 083 680 084680 085

680 160680 161680 162680 163680 164680 165680 170680 171680 172680 173680 174680 175

CPU 1.3 GHz C

CPU (GHz) A C0.61.3

Hardware option A BCANopen/CANopen

CANopen/PROFIBUS-DP

Hardware 16DIDO

TypePMCprimo MC. _ / _ _ _ _ _ _ / _

Type VoltagePMCprimo C.0 _ / _ / _ / _ 24 V DC

Software option 2 3 4 5 6 7WithoutDynamic curve calculationIEC-61131-3 programmingPath interpolation

Software option 2 3 4 5 6 7WithoutDynamic curve calculationIEC-61131-3 programmingPath interpolation

Type code PMCprimo MC

Type code PMCprimo C

28

Collision measurement set PROBms – For standard-compliant human-robot collaboration

The collision measurement set is

used in the context of validating

human-robot collaboration (HRC)

and serves to measure force and

pressure. According to ISO/TS

15066, in an HRC application –

without guards – limit values in a

possible collision must be taken

into consideration. The relevant

measurements are therefore required

in every HRC application. The collision

measurement device equipped with

springs and corresponding sensors

measures the forces acting on the

human body, as well as the local

pressure gauged using pressure

indicating films, and compares

these to the specified limit values.

A convenient software tool is available

to you for validating and digitising force

measurements, and for generating

test reports.

We offer you the PROBms set as part

of a comprehensive rental concept.

The rental concept also includes a

one-day, practically oriented product

training course and a sophisticated

after-sales package. As well as

routine maintenance and calibration,

these arrangements include supplying

you with the latest software updates.

Collision measurement device


• All-in-one rental concept for peace of mind

• Measurement of force and pressure

• Precise validation

• Practical application

• Standardised measurement method

• Realistic evaluation of workstations

• Easy to use thanks to convenient measuring elements

• Software with protocol tools – for straightforward evaluation,

visualisation and documentation

PROBms Set

29

Collision measurement device

Collision measurement set PROBms – High-performance, standard-compliant human-robot collaboration

Technical features

• Dimensions in mm (H x W x D): 120.3 x 120 x 120 • Diameter of active surface on cover: 50 mm • Force measurement accuracy: 1 % of the maximum value (+/-5 N) • Force measurement range: 0 to 500 N • Operating temperature: 0 °C to 40 °C • Service life: > 106 measurements • Integrated electronics for measurement processing • USB interface for connection to a PC

Order number PROBms set

Scope of PROBms rental concept: - Measurement device PROBmdf - Pressure indicating films - Compression elements - Scanner for evaluation of pressure indicating films - Springs - One day of product training - After-sales package (maintenance, calibration, and software updates)

9A000012

30

Operator terminals

Pilz Human Machine Interfaces (PMI)

are the link between human and

machine. The PMI v5 panels are

equipped with the web-based

visualisation software PASvisu, which

is available pre-installed and licensed.

It allows professional visualisation of

plants and machinery – at a single

glance!

The PMI v5 devices include one

Visu client connection. In addition,

up to 500 variables are included for

data exchange with the control

system. The capacitive displays are

available in two sizes: 7-inch and

12-inch. The PMI Assistant is

available to you for simple panel

commissioning and management.

This is included on the external

4 GB SD memory card.

Unicode language management

allows problem-free commissioning

in any language. The compact,

high-performance platform based on

the latest processors therefore

provides you with comprehensive

support for realising your automation

projects.

Visualisation terminals PMI v5 series – With pre-installed visualisation software PASvisu


• Professional visualisation of plant and machinery

• PASvisu visualisation software is pre-installed and licensed

• Compact, high-performance platform based on the latest processor

• Coordinated, preconfigured HMI functions for efficient project planning

• Unicode-enabled language management

• Remote access via web technologies

• Access rights are assigned through the integrated user manager

• One Visu client connection is included

• Up to 500 variables are included for data exchange with the

control system

• Equipped with the Windows Embedded Compact 7 operating system

• Comprehensive library for graphic representation of your automation

process

• External 4 GB SD memory card with PMI v5 Assistant for simple

panel commissioning and management

• Quality product "made in Germany" – from design to production

PMI v507

PMI v512

31

Webcode:

web160789

Operator terminals

Technical features

PMI v507 • Diagonal: 7" • Resolution: 800 x 480 pixels • Power consumption: 14.4 W • Capacitive glass touchscreen

PMI v512 • Diagonal: 12" • Resolution: 1280 x 800 pixels • Power consumption: 21.6 W • Capacitive glass touchscreen

Common features • Display: graphic colour TFT, 16.2 million colours, LED backlight • Format: 16:9 • Interfaces:

- 1 x Ethernet - 2 x USB host/1 x USB slave

• Operating system: Windows Embedded Compact 7 • Supply voltage: 24 V DC • Ambient temperature: 0 – 50 °C • Battery-buffered real-time clock • Protection type: IP65 front, IP20 rear • Package contains: projection stand and application memory (SDHC card 4 GB) with PMI v5 Assistant

Order number • PMI v507 • PMI v512

265 507265 512

Visualisation terminals PMI v5 series


SafetyNET p via Ethernet

PSSu systems PMI v5 with PASvisu Server

Ethernet

Visu Client PMIPMI v5 with PASvisu Viewer

Visu Client PC HTML5-based

Visu Client Smart Devices HTML5-based

WLAN router

Networking of PMIvisu with automation system PSS 4000.

32

Software

Lockout/tagout is enabling energy

and safety-relevant interlocks on the

various energy supplies on machines.

PASloto – lockout/tagout is software

for documentation of lockout/tagout

(LOTO) procedures. PASloto helps

you to draw up job descriptions

for powering down in the LOTO

procedure. In addition to this, you

can use the software to easily

document the overall system with

regard to LOTO. Follow the step-by-

step instructions for faster compilation

of your own templates for procedures

and add photos of the machine or

plant to create clear instructions and

guidance for the operator.

We recommend our training course

“LoTo: Lockout Tagout – Safety-

relevant lockout and tagout” as

the ideal supplementary measure.

The one-day seminar is divided

into two units that can be booked

independently of each other.

Part 1 deals with the requirements

and applications of the lockout/

tagout procedure.

The practical part 2 on the PASloto

software deals with the following

topics:

• Practical exercise examples

based on a sample machine


• Compilation of lockout/tagout reports

• Compiling different procedures for the same machine

• Checking your own lockout/tagout rules (company policy)

• Editable databases (authors, machinery and manufacturers,

document types)

• Inserting photos of the machine and energy sources incl. zoom function

• Practical printing-out of a poster to document the entire procedure

on the machine

• Modern design; large, clear symbols

• Regulated approach for increased occupational health and safety

Lockout/tagout documentation software PASloto

• Description of individual methods

to switch energy off and back

on again

• Support in documenting LOTO

procedures

• Working with PASloto

Logo

33

Webcode:

web161898

Lockout/tagout documentation software PASloto


Software

Functional details of software

• Management of people

• Create machine information

• Graphic display of energy

sources

• Description of energy sources

Compilation of a LOTO procedure

Result: documentation of all LOTO procedures for your machinery

PASloto tracked and documented

• Identify • Insert information incl. photo into software

• Define sequence for shutdown

• Check whether all energy sources are shut down

• Perform tasks

• Switch energy back on

Energy source Procedure Execution Restart

• Documentation of shutdown

mechanisms

• Documentation of isolating devices

• Checking of LOTO rules

• Language switching

34

E-STOP pushbutton

The standards ISO 13850 and

IEC 60204 have been revised.

The E-STOP pushbuttons PITestop

active implement these new

requirements in compliance with

the standards: they indicate by

illumination when they are active.

When inactive, they are not lit and

therefore not identifiable as E-STOPs.

This provides you with the right

solution for your modular plants

and machinery, with the option of

deselecting or adding plant modules.

Inactive machine sections can then

be switched off to reduce costs

and save energy – without the need

to cover over inactive E-STOP

pushbuttons. For easy, flexible

installation there is a panel and

surface-mount version.

Our new range of E-STOP push-

buttons PITestop active supports you

with flexible solutions – and provides

E-STOP functions tailored to the

smart factory!

PITestop active – Electrically activated E-STOP pushbutton


• Standard-compliant E-STOP pushbuttons in accordance with

the Machinery Directive

• E-STOP conforming to ISO 13850 and IEC 60204

• Electrically activated

• Illuminated with integrated flashing to indicate operation

• Can be activated or deactivated

• Integrated solution to signal that the E-STOP pushbutton has

been operated

• Saving cost and time by switching off inactive machine parts

• Easier for user to handle, because active machine sections

and operator devices are identified

• Simple, flexible installation thanks to panel and surface mount versions

• No longer necessary to cover over inactive E-STOP pushbuttons

• Increased flexibility as the operating mode on interlinked machines

can be changed faster

PIT es10u

PIT esSet10u

35

Webcode:

web150436

E-STOP pushbutton

Technical features

LED safety module and pushbutton: • Two safety functions: positive-guided contacts (B10d) and illumination (PL d, Cat. 2)

• Can be supplied from test pulses and 24 V • Supply voltage: 24 V (+/-15 %) • Power requirement: 50 mA per channel • Can be operated with and without test pulses up to 5 ms

Order number • PIT es10u • Set for installation, comprising pushbutton, contact blocks and LED monitoring module

• PIT esSet10u: surface mount housing for PDP67 • Set, comprising surface-mount housing with pin assignment for other IP67 modules

400 540400 460

400 461400 462

Electrically activated E-STOP pushbutton – PITestop active


Application scenario – PITestop active.

PSS67/PDP67 cable

Output / 24 V

Output / 24 V

GND

Input

Input

PITestop active

LED safety

modules

PNOZ/PSS

36

Energy management

Your requirements

To cut costs and stay competitive,

established procedures and

processes need to be revisited.

They often offer considerable, if not

immediately obvious, potential for

energy efficiency. Optimise your

energy balance through systematic

energy management while at the

same time profiting from the diverse

statutory funding available.

Our proposal

We will support you with the

introduction of an energy manage-

ment system to ISO 50001. We will

take your business through all the

steps required along the path to

systematic energy management,

leading ultimately to certification.

We will pinpoint areas where there

is potential for you to save energy,

help you cut operating costs and

improve your competitiveness.

Statutory support

You’ll not only save energy costs,

you’ll also profit from statutory

funding: in Germany, as well as

the tax breaks available under the

Energy and Electricity Tax Act there

is also scope for grants based on


• Practical support for obtaining certification to ISO 50001 for the

introduction of systematic energy management

• Turn the results of energy management to your advantage:

- Boost economic efficiency by tapping energy efficiency potential

- Reduce costs by implementing energy-saving measures

- Save tax: profit from the diverse statutory funding available

- Help protect the environment and climate

- Boost the entire company’s image by certification to ISO 50001

Energy management to ISO 50001

the special equalisation scheme

(German BesAR) in accordance with

Section 63 ff. of the Renewable

Energy Act 2014.

ACT

CHECK

DO

PLAN

37

Webcode:

web161899

Planning the energy management

system

• Appoint an Energy Manager

• Identify the scope and energy

policy

• Record energy consumption data

• Identify and evaluate the main

consumers

• Evaluate the key energy aspects

• Establish the legal requirements

• Define goals for improving

energy efficiency

Energy management to ISO 50001


Benefit from our range of services for energy management to ISO 50001:

Energy management

Implementing the energy

management system

• Illustrate the energy management

sequence in the form of processes

and possibly integrate them into an

existing management system

• Examine the energy aspects of

existing processes

• Provide the necessary resources

• Take action to inform and train

employees

• Ensure documentation is up to date

and correct

Checking the energy

management system

• Prepare energy monitoring for

ongoing measurement of energy

consumers

• Regularly evaluate compliance

with the legal requirements

• Establish new goals

• Conduct internal audits and

compile an audit report

Evaluating the energy

management system

• Define the evaluation process

for the management review

The quick and easy pathway to ISO 50001 certified energy management:

Evaluate

• Evaluation process

• Review report

Certification to ISO 50001

Check

• Energy monitoring

• Internal audits

Plan

• Record consumption data

• Evaluate energy aspects

Implementation

• Energy efficiency in processes

• Train employees

We support you

with your ISO 50001

certification pathway

38

Services Consulting, engineering and training

Consulting, engineering and training

As a solution supplier, Pilz can help you to apply optimum safety strategies worldwide. Services encompass the whole machine lifecycle. Our training package with practical, up-to-date course content completes the offering.

We are your reliable service provider for plant and machinery safety

Your projects belong in our safe hands!

Risk assessment

We inspect your machinery in accordance with the applicable national and/or

international standards and directives and assess the existing hazards.

Safety concept

We develop detailed technical solutions for the safety of your plant and machinery

through mechanical, electronic and organisational measures.

Safety design

The aim of the safety design is to reduce or eliminate danger points through

detailed planning of the necessary safeguards.

System implementation

The results of the risk analysis and safety design are implemented to suit the particular

requirements through selected safety measures.

Our management system was certified in the field of system integration to EN/IEC 61508.

Safety validation

In the safety validation, the risk assessment and safety concept are mirrored

and inspected by competent, specialist staff.

CE marking

We control all activities and processes for the necessary conformity assessment procedure,

including the technical documentation that is required.




Services related to machinery safety:

Inspection of safeguards

With our independent, ISO/IEC 17020-compliant inspection body, which is accredited by the

German Accreditation Body (DAkkS), we can guarantee objectivity and high availability of your machines.

Pilz GmbH & Co. KG, Ostfildern, operates an independent inspection body in accordance with DIN EN ISO/IEC 17020:2012 for the plant and machinery sectory, accredited by the German Accreditation Body (DAkkS).

Plant assessment

We will prepare an overview of your entire plant in the shortest possible time. With an

on-site inspection we will expose risks and calculate the cost of optimising your safeguards.

International compliance services

We conduct the evaluation process and develop the necessary strategies in order to enable

compliance with the relevant ISO, IEC, ANSI, EN or other national or international standards.

LOTO System

Our customised Lockout Tagout (LOTO) measures guarantee that staff can safely control

potentially hazardous energies during maintenance and repair.

Training

Pilz offers two types of course: Product-neutral seminars on machinery safety

and product-specific courses

And to progress to the expert level in machinery safety we offer the qualification of CMSE® – Certified Machinery Safety Expert.

Webcode: web7792

39



As a solution supplier, Pilz can help you to apply optimum safety strategies worldwide. Services encompass the whole machine lifecycle. Our training package with practical, up-to-date course content completes the offering.

We are your reliable service provider for plant and machinery safety

Your projects belong in our safe hands!

Risk assessment

We inspect your machinery in accordance with the applicable national and/or

international standards and directives and assess the existing hazards.

Safety concept

We develop detailed technical solutions for the safety of your plant and machinery

through mechanical, electronic and organisational measures.

Safety design

The aim of the safety design is to reduce or eliminate danger points through

detailed planning of the necessary safeguards.

System implementation

The results of the risk analysis and safety design are implemented to suit the particular

requirements through selected safety measures.

Our management system was certified in the field of system integration to EN/IEC 61508.

Safety validation

In the safety validation, the risk assessment and safety concept are mirrored

and inspected by competent, specialist staff.

CE marking

We control all activities and processes for the necessary conformity assessment procedure,

including the technical documentation that is required.




Services related to machinery safety:

Inspection of safeguards

With our independent, ISO/IEC 17020-compliant inspection body, which is accredited by the

German Accreditation Body (DAkkS), we can guarantee objectivity and high availability of your machines.

Pilz GmbH & Co. KG, Ostfildern, operates an independent inspection body in accordance with DIN EN ISO/IEC 17020:2012 for the plant and machinery sectory, accredited by the German Accreditation Body (DAkkS).

Plant assessment

We will prepare an overview of your entire plant in the shortest possible time. With an

on-site inspection we will expose risks and calculate the cost of optimising your safeguards.

International compliance services

We conduct the evaluation process and develop the necessary strategies in order to enable

compliance with the relevant ISO, IEC, ANSI, EN or other national or international standards.

LOTO System

Our customised Lockout Tagout (LOTO) measures guarantee that staff can safely control

potentially hazardous energies during maintenance and repair.

Training

Pilz offers two types of course: Product-neutral seminars on machinery safety

and product-specific courses

And to progress to the expert level in machinery safety we offer the qualification of CMSE® – Certified Machinery Safety Expert.

Webcode: web7792

SupportTechnical support is available from Pilz round the clock.

Americas

Brazil

+55 11 97569-2804

Canada

+1 888-315-PILZ (315-7459)

Mexico

+52 55 5572 1300

USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

China

+86 21 60880878-216

Japan

+81 45 471-2281

South Korea

+82 31 450 0680

Australia

+61 3 95600621

Europe

Austria

+43 1 7986263-0

Belgium, Luxembourg

+32 9 3217575

France

+33 3 88104000

Germany

+49 711 3409-444

Ireland

+353 21 4804983

Italy, Malta

+39 0362 1826711

Scandinavia

+45 74436332

Spain

+34 938497433

Switzerland

+41 62 88979-30

The Netherlands

+31 347 320477

Turkey

+90 216 5775552

United Kingdom

+44 1536 462203

You can reach our

international hotline on:

+49 711 3409-444

[email protected]

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Pilz develops environmentally-friendly products using

ecological materials and energy-saving technologies.

Offices and production facilities are ecologically designed,

environmentally-aware and energy-saving. So Pilz offers

sustainability, plus the security of using energy-efficient

products and environmentally-friendly solutions.

In many countries we are represented by sales partners. Please refer to our homepage www.pilz.com for further details or contact our headquarters.

The Best of German Engineering

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