twin spindle 26.5” swing

Manufacturing Capabilities

Serving the Aerospace, Medical,

Automotive, Power Generation, and

Industrial marketplaces

Ownership History

• 1963 -

Founded as electron beam welding facility – expanded with laser processing in early 1980’s

• 1986 – Purchased by Thermal Scientific• 1988 – Purchased by TI Group, PLC• 2000 – Purchased by Smiths Group, PLC• 2005 – Divested from Smiths Group – Aquasium Ltd. • 2012 – Purchased By Edac

Technologies

Organizational Structure

John LeveillePresident

Mark C. HauserV.P. - Sales

Rita DucharmeHR Manager

Vincent MammanoController

Larry CarlsonDirector

Research - Training

Ken GregoryQA Manager

Paul RayMfg. Manager

Processes Internal to EBTEC• Electron Beam Welding• Laser Drilling, Laser Cutting, Laser Welding• Abrasive Waterjet cutting – 5 axis and flat sheet• EDM – Plunge and Wire• Vacuum Heat treat and Brazing• Fabrication – Machining services (high energy beam based)

• Manual Welding – TIG / MIG

Engineering

• MasterCam

• AutoCAD

• SurfCam

• UG and Pro-E conversions

Customer Service

Quality Control Department

Electron Beam Welding

Output power ranging from

3KW to 25KW

13 Electron Beam Welding Machines

Latest in Electron Beam Technology

Electron Beam Surface Enhancement

Developed by TWI (The Welding Institute -

UK) and CVE (Cambridge Vacuum Engineering) in commercial agreement –

technology in place at EBTEC Corporation

Electron Beam Welding – large chamber

Largest EB weld chamber in the Northeast

EB Chamber Dimensions12’1”

deep x 9’4”

high x 11’2”

wide

Laser Welding, Cutting, Drilling

17 laser processing systems

LaserDyne 790 -

Coherent Energy P50

LaserDyne 790 – 5-Axis Articulated wrist

Air Flow Testing

EDM – Plunge & Wire

WESTFIELD FACILITY -

AWJ• 2 new 5-axis PAR systems -

2008• 1 Flat sheet – Ward-Jet• Faro-Arm CMM inspection system

Large Flat Sheet AWJ – Westfield Facility

Twin head – 50,000 PSI

8’x12’ bed -

Additional flat sheet machine in capital plan

5-Axis Abrasive Waterjet Cutting 2 par 5-axis machines

Twin Spindle -

40-HP per Spindle

Twin Spindle -

12 tool – auto changer -

per spindle

Machine Shop – Large Capability

Utilized in fabrication of steam turbine diaphragms

Machine Shop – Large Capability -

Continued

Vanguard – CNC VTL Eumach - CNC Mill

Machine Shop – Large Capability -

Continued

Bullard - CNC VTL Haas - CNC Mill (sm)

Fabrication -

F100 Combustor rings / Synch Rings

•Material Acquisition

•Heat treat

•Machine diametric form

•Laser drill cooling holes

•Expand to meet CTQ diameters

•Non Destructive testing –

UT/FPI

•Coatings

•Laser weld complete assembly

Fabrications Steam Turbine Diaphragm / Gas Turbine stator fabrications

Heat Treat – Vacuum Brazing

One vacuum furnace

Three atmosphere ovens

Mass Spectrometer Leak Testing and Ultrasonic Testing

Metallurgical Laboratory

Markets – Some typical applications

Automotive

• Jake Brake Pistons –

• IMT / Mack – valve lifters

• Borg Warner variable pitch Turbo chargers

Medical

Defense

• Aerosol Cans for Chemical Warfare detection System

• Bearing Sleeves for M2/M3 -

A3

Bradley vehicle

Industrial -

Power Gen -

Gas and Steam

Aerospace -

Civil & Military

Partial Prime Customer list

• General Electric• Pratt and Whitney

• Borg Warner -

Automotive

• General Dynamics• Allied Signal

• Bell Helicopter• Hamilton Sundstrand

• Honeywell• Lockheed Martin

• US Surgical• Ethicon

• Mack Truck• Rolls Royce

• Dresser Rand• Solar Turbine• Elliot Turbine• Siemens AG

• Siemens -

Demag-Deleval

Quality Approvals – Partial Listing

• ISO -

9001 / AS -

9100• AS -

7110 & AS -

7116

• NADCAP -

EB Welding / Laser Welding / Laser drilling / Laser Cutting / EDM

• CASE• AMS 2680 / AMS 2681 / Mil Std. 1595A• Mil -Std-2219• Limited Specialized Service EASA 4403

Growth Plans