turbine commissioning
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TURBINE &
AUXILIARIESCOMMISSIONING/OPER
ATIONSTEAM TURBINE(270 MW)
BYSWAPNIL JAIN
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COMMISSIONING
Project commissioning is the process of ss!ri"# tht$$ s%ste&s "' co&po"e"ts of i"'!stri$ p$"t re'esi#"e' i"st$$e' teste' operte' "' &i"ti"e'ccor'i"# to the opertio"$ re!ire&e"ts of the o*"er+
A co&&issio"i"# process &% ,e pp$ie' "ot o"$% to"e* pro-ects ,!t $so to e.isti"# !"its "' s%ste&ss!,-ect to e.p"sio" re"o/tio"+
I" prctice the co&&issio"i"# process co&prises thei"te#rte' pp$ictio" of set of e"#i"eeri"#
tech"i!es "' proce'!res to chec i"spect "' teste/er% opertio"$ co&po"e"t of the pro-ect fro&i"'i/i'!$ f!"ctio"s s!ch s i"str!&e"ts "'e!ip&e"t !p to co&p$e. &$#&tio"s s!ch s&o'!$es s!,s%ste&s "' s%ste&s+
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COMMISSIONING
1o&&issio"i"# cti/ities i" the ,ro'er se"sere pp$ic,$e to $$ phses of the pro-ect fro&the ,sic "' 'eti$e' 'esi#" proc!re&e"tco"str!ctio" "' sse&,$% !"ti$ the "$h"'o/er of the !"it to the o*"er i"c$!'i"#
so&eti&es " ssiste' opertio" phse+
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TURBINE COMMISSIONING
3+ 4M MA5E UP SYSTEM
2+ 4M1W SYSTEM
6+ TURBINE LUBE IL SYSTEM
8+ JA15IN9 IL SYSTEM
:+ B;P LUBE IL SYSTEM
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TURBINE COMMISSIONING
>+ 9ENERATR 9AS SYSTEM
30+ 1N4ENSER ;L4 TEST
33+ AIR E?TRA1TIN SYSTEM
32+ LP BYPASS SYSTEM
36+ @P BYPASS SYSTEM
38+ SEAL STEAM PERATIN
3:+ TURBINE RLLIN9 PERATIN
3
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1 !M MA"E UP S#STEM
CST
BOILER $ILLPUMP
%OT ELL MA"E UPPUMP
3+ 4EARATR;ILLIN9
2+ BILER ;ILLIN9
3+ EMER9EN1YNRMAL MA5EUP T @TWELL
2+ 1EP SEALIN9
6+ EMER9EN1YMA5E UP T4M1W @ TAN5
8+ ALE 9LAN4
SEALIN9
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!M MA"E UP S#STEM
3+ 1ST INSPE1TIN
2+ WATER ;LUS@IN9C W@Y D
6+ LINE UP
8+ INTERL15 PRTE1TIN:+ TRIAL RUNC RE1IR1ULATIN LINE
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' !M COOLING ATER S#STEM
3+ TURBINE IL1LER
2+ B;P AIR MTR1LERWR5IN9 IL1LER LUBE IL1LERME1@ANI1ALSEAL
6+ 1EP T@RUSTBEARIN9 1LER
8+ SEAL IL 1LER:+ @Y4R9EN1LER
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!M COOLING ATER S#STEM
3+ SYSTEM INSPE1TINC 4RAIN ENT
2+ ;LUS@IN9C LPS PRBLEM SU1TINSTRAINER
6+ LINE UP8+ INTERL15S F PRTE1TINS
:+ TRIAL RUN
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TURBINE LUBE OIL S#STEM
3+1AR4 BAR4 BURSTIN9
2+ TURBINE LUBE IL ;LUS@IN9
6+ @Y4RAULI1 TEST
6+ INTERL15S F PRTE1TINS
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)*AC"ING OIL S#STEM
3+ ;LUS@IN9
2+ TRIAL RUN
6+ @Y4RAULI1 TEST
8+ PR PERATIN:+ RTR LI;TIN9
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+ B$P LUBE OIL S#STEM
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B$P LUBE OIL S#STEM
3+ A1I4 PI15LIN9
.RINSIN9 WIT@ 4M WATER
.:G @1L H 0+2 R4INE 236 SPE1IAL H 4M
WATER 8 @RS SA5IN9.:C< TIMES RINSIN9 WIT@ 4M WATER
.2 G S4IUM NITRATE H :G LIUR AMMNIAH 4M WATER C 60 MINNUTES
. 4RY T@E TUBES
.IL ;ILM
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B$P LUBE OIL S#STEM
2+ LUBE IL ;LUS@IN9
PRBLEMS
%CTAN"
AOP
LUBEOILCOOLER
OR"ING OILCOOLER
$ILTER
BEARING
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, CON!ENSATE ATER S#STEM
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CON!ENSATE ATER S#STEM
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CON!ENSATE ATER S#STEM
3+ @T WELL INSPE1TIN
2+ 1EP TRIAL RUN
. LINE UP
.INTERL15S F PRTE1TINS
. PRBLEMS
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CON!ENSATE ATER S#STEM
6+ 4ETER9ENT ;LUS@IN9 ; PRE BILER SYSTEM S1@EME
1LSE4 1IR1UIT ;LUS@IN9 WIT@ 1L4 WATER
4RAININ9 USIN9 SUSTITUTIN
4ETER9ENT ;LUS@IN9 USIN9 RINPLCJET 300 G (0+3 G1N1+)
4RAININ9
PASSIATIN USIN9 @Y4RAINE F AMMNIA
4RAININ9 T@E SYSTEM
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-$EE! ATER S#STEM
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$EE! ATER S#STEM
3+ B;P TRIAL RUN
. LINE UP
. INTERL15 F PRTE1TINS
. TRIAL RUN
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. SEAL OIL S#STEM
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. SEAL OIL S#STEM
3+ SEAL IL ;LUS@IN9
2+ @Y4RAULI1 TEST
6+ LINE UP
8+ INTERL15 F PRTE1TINS:+ TRIAL RUN
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GENERATOR GAS S#STEM
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GENERATOR GAS S#STEM
3+ 9ENERATR AIR TI9@TNESS TEST
2+ AIR PUR9IN9 USIN9 12
6+ @Y4R9EN ;ILLIN9
8+ @Y4R9EN 4RIER
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10 CON!ENSER $LOO! TEST
3+ ;ILL T@E 1N4ENSER UPT 38+: M
2+ 1@E15 LEA5A9ES
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11 AIR EXTRACTION S#STEM
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AIR EXTRACTION S#STEM
3+ ;LUS@IN9
2+ LINE UP
6+ INTERL15 F PRTE1TINS
8+ TRIAL RUN
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TAN"
1' LP B#PASS S#STEM
ALES
C$PUMP
PR
$AN
CIRCPUMP
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LP B#PASS S#STEM
3+ ;LUS@IN9
2+ INTERL15 F PRTE1TINS
6+ TRIAL RUN
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1( %P B#PASS S#STEM
3+ ;LUS@IN9
2+ INTERL15 F PRTE1TIN
6+ TRIAL RUN
8+ RE@EATER PRTE1TIN
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1) SEAL STEAM S#STEM
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SEAL STEAM S#STEM
3+ PERATIN
2+ PRBLEMS
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1+ TURBINE ROLLING
3+ TURBINE IL SYSTEM
2+ 1LIN9 WATER SYSTEM
6+ SEAL STEAM
8+ BYPASS PERATIN
:+ WARMIN9 UP
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1, EXTRACTION S#STEM
3+ LP@ 326
.LINE UP
.;LUS@IN9
. INTERL15 F PRTE1TIN
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T@AN5 YU K
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