turbine commissioning

8/18/2019 Turbine Commissioning

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TURBINE &

AUXILIARIESCOMMISSIONING/OPER

ATIONSTEAM TURBINE(270 MW)

BYSWAPNIL JAIN


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COMMISSIONING

Project commissioning is the process of ss!ri"# tht$$ s%ste&s "' co&po"e"ts of i"'!stri$ p$"t re'esi#"e' i"st$$e' teste' operte' "' &i"ti"e'ccor'i"# to the opertio"$ re!ire&e"ts of the o*"er+

A co&&issio"i"# process &% ,e pp$ie' "ot o"$% to"e* pro-ects ,!t $so to e.isti"# !"its "' s%ste&ss!,-ect to e.p"sio" re"o/tio"+

I" prctice the co&&issio"i"# process co&prises thei"te#rte' pp$ictio" of set of e"#i"eeri"#

tech"i!es "' proce'!res to chec i"spect "' teste/er% opertio"$ co&po"e"t of the pro-ect fro&i"'i/i'!$ f!"ctio"s s!ch s i"str!&e"ts "'e!ip&e"t !p to co&p$e. &$#&tio"s s!ch s&o'!$es s!,s%ste&s "' s%ste&s+


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COMMISSIONING

1o&&issio"i"# cti/ities i" the ,ro'er se"sere pp$ic,$e to $$ phses of the pro-ect fro&the ,sic "' 'eti$e' 'esi#" proc!re&e"tco"str!ctio" "' sse&,$% !"ti$ the "$h"'o/er of the !"it to the o*"er i"c$!'i"#

so&eti&es " ssiste' opertio" phse+


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TURBINE COMMISSIONING

3+ 4M MA5E UP SYSTEM

2+ 4M1W SYSTEM

6+ TURBINE LUBE IL SYSTEM

8+ JA15IN9 IL SYSTEM

:+ B;P LUBE IL SYSTEM


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TURBINE COMMISSIONING

>+ 9ENERATR 9AS SYSTEM

30+ 1N4ENSER ;L4 TEST

33+ AIR E?TRA1TIN SYSTEM

32+ LP BYPASS SYSTEM

36+ @P BYPASS SYSTEM

38+ SEAL STEAM PERATIN

3:+ TURBINE RLLIN9 PERATIN

3


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1 !M MA"E UP S#STEM

CST

BOILER $ILLPUMP

%OT ELL MA"E UPPUMP

3+ 4EARATR;ILLIN9

2+ BILER ;ILLIN9

3+ EMER9EN1YNRMAL MA5EUP T @TWELL

2+ 1EP SEALIN9

6+ EMER9EN1YMA5E UP T4M1W @ TAN5

8+ ALE 9LAN4

SEALIN9


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!M MA"E UP S#STEM

3+ 1ST INSPE1TIN

2+ WATER ;LUS@IN9C W@Y D

6+ LINE UP

8+ INTERL15 PRTE1TIN:+ TRIAL RUNC RE1IR1ULATIN LINE


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' !M COOLING ATER S#STEM

3+ TURBINE IL1LER

2+ B;P AIR MTR1LERWR5IN9 IL1LER LUBE IL1LERME1@ANI1ALSEAL

6+ 1EP T@RUSTBEARIN9 1LER

8+ SEAL IL 1LER:+ @Y4R9EN1LER


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!M COOLING ATER S#STEM

3+ SYSTEM INSPE1TINC 4RAIN ENT

2+ ;LUS@IN9C LPS PRBLEM SU1TINSTRAINER

6+ LINE UP8+ INTERL15S F PRTE1TINS

:+ TRIAL RUN


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TURBINE LUBE OIL S#STEM

3+1AR4 BAR4 BURSTIN9

2+ TURBINE LUBE IL ;LUS@IN9

6+ @Y4RAULI1 TEST

6+ INTERL15S F PRTE1TINS


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)*AC"ING OIL S#STEM

3+ ;LUS@IN9

2+ TRIAL RUN

6+ @Y4RAULI1 TEST

8+ PR PERATIN:+ RTR LI;TIN9


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+ B$P LUBE OIL S#STEM


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B$P LUBE OIL S#STEM

3+ A1I4 PI15LIN9

.RINSIN9 WIT@ 4M WATER

.:G @1L H 0+2 R4INE 236 SPE1IAL H 4M

WATER 8 @RS SA5IN9.:C< TIMES RINSIN9 WIT@ 4M WATER

.2 G S4IUM NITRATE H :G LIUR AMMNIAH 4M WATER C 60 MINNUTES

. 4RY T@E TUBES

.IL ;ILM


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B$P LUBE OIL S#STEM

2+ LUBE IL ;LUS@IN9

PRBLEMS

%CTAN"

AOP

LUBEOILCOOLER

OR"ING OILCOOLER

$ILTER

BEARING


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, CON!ENSATE ATER S#STEM


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CON!ENSATE ATER S#STEM


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3+ @T WELL INSPE1TIN

2+ 1EP TRIAL RUN

. LINE UP

.INTERL15S F PRTE1TINS

. PRBLEMS


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6+ 4ETER9ENT ;LUS@IN9 ; PRE BILER SYSTEM S1@EME

1LSE4 1IR1UIT ;LUS@IN9 WIT@ 1L4 WATER

4RAININ9 USIN9 SUSTITUTIN

4ETER9ENT ;LUS@IN9 USIN9 RINPLCJET 300 G (0+3 G1N1+)

4RAININ9

PASSIATIN USIN9 @Y4RAINE F AMMNIA

4RAININ9 T@E SYSTEM


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-$EE! ATER S#STEM


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$EE! ATER S#STEM

3+ B;P TRIAL RUN

. LINE UP

. INTERL15 F PRTE1TINS

. TRIAL RUN


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. SEAL OIL S#STEM


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. SEAL OIL S#STEM

3+ SEAL IL ;LUS@IN9

2+ @Y4RAULI1 TEST

6+ LINE UP

8+ INTERL15 F PRTE1TINS:+ TRIAL RUN


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GENERATOR GAS S#STEM


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GENERATOR GAS S#STEM

3+ 9ENERATR AIR TI9@TNESS TEST

2+ AIR PUR9IN9 USIN9 12

6+ @Y4R9EN ;ILLIN9

8+ @Y4R9EN 4RIER


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10 CON!ENSER $LOO! TEST

3+ ;ILL T@E 1N4ENSER UPT 38+: M

2+ 1@E15 LEA5A9ES


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11 AIR EXTRACTION S#STEM


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AIR EXTRACTION S#STEM

3+ ;LUS@IN9

2+ LINE UP

6+ INTERL15 F PRTE1TINS

8+ TRIAL RUN


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TAN"

1' LP B#PASS S#STEM

ALES

C$PUMP

PR

$AN

CIRCPUMP


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LP B#PASS S#STEM

3+ ;LUS@IN9

2+ INTERL15 F PRTE1TINS

6+ TRIAL RUN


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1( %P B#PASS S#STEM

3+ ;LUS@IN9

2+ INTERL15 F PRTE1TIN

6+ TRIAL RUN

8+ RE@EATER PRTE1TIN


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1) SEAL STEAM S#STEM


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SEAL STEAM S#STEM

3+ PERATIN

2+ PRBLEMS


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1+ TURBINE ROLLING

3+ TURBINE IL SYSTEM

2+ 1LIN9 WATER SYSTEM

6+ SEAL STEAM

8+ BYPASS PERATIN

:+ WARMIN9 UP


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1, EXTRACTION S#STEM

3+ LP@ 326

.LINE UP

.;LUS@IN9

. INTERL15 F PRTE1TIN


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T@AN5 YU K

turbine commissioning

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