thomas rauschmann ta instruments · ta instruments rpa - mdr new castle usa strain frequency ......

Modern methods to characterize rubber polymers

Thomas RauschmannTA Instruments

16th of May 2018

Modern methods to characterize rubber polymers

Thomas RauschmannTA Instruments

of May 2018

TA Instruments

• ≈ 690 employees

– > 50% in customer support

– > 13% in R&D

– > Highly skilled & motivated

work force, with low turnover.work force, with low turnover.

Headquarters in New Castle, Delaware, USA

Manufacturing sites in USA & Germany

Direct sales & service in 23 countries

Headquarters in New Castle, Delaware, USA

Manufacturing sites in USA & Germany

Direct sales & service in 23 countries

TA Instruments

Wide product range of rubber testing: TA InstrumentsWide product range of rubber testing: TA Instruments• DSC (Differential Scanning

Calorimeter)

• TGA (Thermo gravimetric Analyzer)

• DMA (Dynamic Mechanical Analyser)

• Elektroforce High Force DMA

Thermal Conductivity Meters FOX• Thermal Conductivity Meters FOX

• Rheometer (RPA and MDR)

• Viscometer (Mooney)

• Sample preparation

• Density Meter

• Hardness Tester

Wide product range of rubber testing: TA InstrumentsWide product range of rubber testing: TA Instruments• DSC (Differential Scanning

Calorimeter)

• TGA (Thermo gravimetric Analyzer)

• DMA (Dynamic Mechanical Analyser)

• Elektroforce High Force DMA

Thermal Conductivity Meters FOX• Thermal Conductivity Meters FOX

• Rheometer (RPA and MDR)

• Viscometer (Mooney)

• Sample preparation

• Density Meter

• Hardness Tester

Characterisation of Rubber Polymers and CompoundsLIMS LIMS User / Order / Material / Process interface

Characterisation of Rubber Polymers and CompoundsUser / Order / Material / Process interface

Standard Test: MooneyStandard Test: Mooney

Mooney test:

Worldwide standard, well knownMethod and Patent from 1930

Viscosity, Relaxation

Standard Test: MooneySCARABAEUSMooneyprüfung

Entwicklung

1.6 3.2 4.8 6.4 8.0

Zeit [min]

SCARABAEUS GMBH - info@scarabaeus-gmbh.de - Tel.:+49 (0) 6403/9034-0

Torque measurement – ViscosityShear rate 1.6 s-1 (2 rpm)

Standard Test: Mooney

Polymer C1 Polymer C1 Polymer B1 Polymer B1 Polymer A1 Polymer A1

Polymer A1

0,01 0,1 1 10 100

.shear rate,

Standard Test: MDRTA InstrumentsNew Castle

Test Temp.

Strain

Frequency

180 °C

0,50°

1,67Hz

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0

Time [min]

Standard Test: MDR

S" [dNm]

13.0 14.0 15.00.00

5.00 24

Standard Test: MDR/RPA – LIMS LIMS – Pass/Fail – Statistics

Standard Test: MDRS" [dNm]

TA Instruments Test Temp.

Strain

Frequency

180 °C

0,50°

1,67Hz

S‘min -> processing behaviorOne shear rate, higher temperature

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0

Time [min]

Standard Test: MDR

S" [dNm]

S* min

15.00.00

0,01 0,1 1 10 100

.shear rate,

S* min

RPA/MDR Cure KineticsTA InstrumentsNew Castle

Test Temp.

Strain

Frequency

180 °C

0,50°

1,67Hz

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0

Time [min]

RPA/MDR Cure Kinetics

S" [dNm]

13.0 14.0 15.00.00

5.00 24

S' [dNm]

TA InstrumentsRPA - MDRNew Castle USA

Strain

Frequency

0,50°

1,67Hz

0.0 5.0 10.0 15.0 20.0 25.0 30.0

Time [min]

www.tainstruments.com

190°C

35.0 40.0

190°C 180°C 170°C 160°C 150°C

S' [dNm]

Strain

Frequency

0,50°

1,67Hz

Reaction Conversion [%]

Strain

Frequency

0,50°

1,67Hz

0.0 5.0 10.0 15.0 20.0 25.0 30.0

Time [min]

0.0 5.0 10.0 15.0

Reaction Conversion [%]

Time [min]

190°C

35.0 40.0

190°C 180°C 170°C 160°C 150°C

20.0 25.0 30.0 35.0 40.0

Time [min]

190°C 180°C 170°C 160°C 150°C

RPA/MDR Cure Kinetics; order of reaction = 1RPA/MDR Cure Kinetics; order of reaction = 1

RPA/MDR Cure Kinetics; order of reaction = 1

ln (ti) [min]

TA InstrumentsRPA - MDRNew Castle, USA

2.140 2.165 2.190 2.215 2.240 2.265 2.290 2.315 2.340 2.365

1/T *1000 [K]

ln Uk(n) [1/min]

Ea (ti) [kJ/mol] 90,28

Ea (Uk) [kJ/mol]

a (ti) [min]

a (Uk) [1/min]

b (ti)

b (Uk)

R² (ti)

R² (Uk)

Number of Values

Order of reaction

-24,13

10,858

-11,308

2.365 2.390-2.00

ln (ti) [min]

TA InstrumentsRPA - MDRNew Castle, USA

2.140 2.165 2.190 2.215 2.240 2.265 2.290 2.315 2.340 2.365

1/T *1000 [K]

ln Uk(n) [1/min]

Ea (ti) [kJ/mol] 90,28

Ea (Uk) [kJ/mol]

a (ti) [min]

a (Uk) [1/min]

b (ti)

b (Uk)

R² (ti)

R² (Uk)

Number of Values

Order of reaction

-24,13

10,858

-11,308

2.365 2.390-2.00

Actual-Temperature [°C]

Strain

Frequency

0,50°

1,67Hz

0.0 10.0 20.0 30.0 40.0

Time [min]

50.0 60.0

5K,80-190° 3K,80-190° 2K,80-190°

S' [dNm]

Strain

Frequency

0,50°

1,67Hz

0.0 10.0 20.0 30.0 40.0

Time [min]

Actual-Temperature [°C]

Strain

Frequency

0,50°

1,67Hz

50.0 60.0

5K,80-190° 3K,80-190° 2K,80-190°

0.0 10.0 20.0 30.0 40.0 50.0 60.0

Time [min]

ln (dx/dt)

TA InstrumentsNew CastleDelaware

2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.40 2.41

1/T *1000 [K]

Ea(TC 2) = 92,00 kJ/mol

Ea(TC 5) = 90,12 kJ/mol

Ea(TC 10) = 93,84 kJ/mol

Ea(TC 20) = 100,03 kJ/mol

Ea(TC 30) = 99,52 kJ/mol

Ea(TC 40) = 100,58 kJ/mol

Ea(TC 50) = 101,84 kJ/mol

Ea(TC 60) = 100,78 kJ/mol

Ea(TC 70) = 102,08 kJ/mol

Ea(TC 80) = 102,58 kJ/mol

Ea(TC 90) = 104,38 kJ/mol

Ea(TC 95) = 104,41 kJ/mol

Ea(mean) = 99,35 kJ/mol

2.42 2.43 2.44

RPA/MDR Cure Kinetics; order of reaction

S' [dNm]

Strain

Frequency

0,50°

1,67Hz

0.0 10.0 20.0 30.0 40.0 50.0

Time [min]

RPA/MDR Cure Kinetics; order of reaction ≠ 1

60.0 70.0

5K 3K 2K

RPA/MDR Cure Kinetics; order of reaction

ln (dx/dt)

TA InstrumentsNew CastleDelaware

2.23 2.33

1/T *1000 [K]

RPA/MDR Cure Kinetics; order of reaction ≠ 1

Ea(TC 2) = 182,76 kJ/mol

Ea(TC 5) = 202,57 kJ/mol

Ea(TC 10) = 190,77 kJ/mol

Ea(TC 20) = 197,93 kJ/mol

Ea(TC 30) = 188,18 kJ/mol

Ea(TC 40) = 164,18 kJ/mol

Ea(TC 50) = 155,05 kJ/mol

Ea(TC 60) = 161,17 kJ/mol

Ea(TC 70) = 171,24 kJ/mol

Ea(TC 80) = 170,25 kJ/mol

Ea(TC 90) = 161,22 kJ/mol

Ea(TC 95) = 155,37 kJ/mol

Ea(mean) = 175,06 kJ/mol

RPA/MDR Cure KineticsKinetic analysis is a very useful tool to characterize, describe and optimize rubber compounds regarding their curing behavior.

Different curing systems will generate different crosslinking. Which has a big influence on the properties of the cured material.

The isothermal kinetics is already well known as a helpful tool. But the non isothermal kinetics gives really additional information over the temperature range which is typical in rubber processing

RPA/MDR Cure KineticsKinetic analysis is a very useful tool to characterize, describe and optimize rubber compounds regarding their curing behavior.

Different curing systems will generate different crosslinking. Which has a big influence on the properties of the cured material.

The isothermal kinetics is already well known as a helpful tool. But the non isothermal kinetics gives really additional information over the temperature range which is typical in rubber processing

Characterisation of Rubber Polymers and Compounds

0,01 0,1 1 10 100

.shear rate,

Limitation of standard tests like Mooney and MDRNo information about polymer structure and processing behavior

S‘ min

0,01 0,1 1 10 100

.shear rate,

S‘ min

Limitation of standard tests like Mooney and MDRNo information about polymer structure and processing behavior

Variable strain and frequency

RPAelite/flex Frequency Sweep

‘, G

“100000

1000000

‘, G

0.01 0.1

100000

1000000

1 10 100

Frequency

NR application: Mastication of NR

Mastication: 2 min, 6 min und 10 min

Cross over point moves to higher frequency with longer mastication time -> lower molecular weight!

Mechanical mastication with internal mixermixer

Mastication 2min Mediaplast 60 Dispergum 36 Struktol A 82 Reancit 11

Cross over point moves to higher frequency and to lower module with longer mastication time and mastication chemicals -> lower molecular weight and broader molecular weight distribution!

Mechanical AND chemical mastication with internal mixer

RPAelite/flex Frequency SweepRPAelite/flex Frequency Sweep

Test temperature 130°C

Low Frequency

Test temperature 130°C

Mooney

RPAelite/flex Strain Sweep

Shear Modulus G' [kPa]

TA InstrumentsRPAelite

Test Temp.

Frequency

100 °C

0,200Hz

Linear viscoelasticity

10 100 1000

Strain [%]

Non linear viscoelasticity

Shear Modulus G' [kPa]

TA InstrumentsRPAelite

Test Temp.

Frequency

100 °C

0,200Hz

10 100 1000

Strain [%]

RPAelite/flex - physical description of Polymers

0 .0 0.5 1.0 1.5 2.0

PIB, =0.1 H z, =1000% , T=140°C

physical description of Polymers - LAOS

2 00 0

4 00 0

6 00 0

8 00 0

10 00 0

-12 00 -60 0 0 60 0 12 00-10 00 0

-8 00 0

-6 00 0

-4 00 0

-2 00 0

P IB , =0 .1 H z, =1 00 0% , T =14 0 °C

RPAelite/flex - physical description of Polymers

100000

200000

300000

-300000

-200000

-100000

-8 -6 -4 -2 0 2

Strain rate (s-1)

physical description of Polymers - LAOS

Branched

Linear

5% Branched in Linear

RPAelite/flex – empirical number LCBempirical number LCB- LAOS

Henri Burhin, Polymer Process Consult, Wetzlar, 2012

Keltan and Nordel same Mooney viscosity

Keltan branchedNordel linear

Test temperature: 130°CTest temperature: 130°C

Keltan and Nordel same Mooney viscosity

Keltan branchedNordel linear

Test temperature: 130°CTest temperature: 130°C

RPAelite/flex PolymercharacterisationRPAelite/flex Polymercharacterisation

RPAelite/flex application Polymer characterisation

Crossover Point at different Frequencies=> Different Molecular Weight / Distribution

2 types of Butyl polymersSame specification/datasheetDifferences in oil incorporation

Frequencies=> Different Molecular Weight / Distribution

RPAelite/flex application Polymer characterisationRPAelite/flex application Polymer characterisation

2 types of Butyl polymerssame specification/datasheetDifferences in oil incorporation

Differences in long chain branching

Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)

Typical specification for BR:

Mooney viscosity and cis 1,4 content

Polymer aging under temperature and shear (BR)Polymer aging under temperature and shear (BR)

Requirements on RPA‘s to provide information about molecular weight / molecular weight disribution and long chain branching

Excellent repeatability, reproducibility and absolute accuracy of data like Module G’- G’’ and TanDelta at low frequency and high strain

Excellent repeatability, reproducibility and absolute accuracy at low frequency

0.5000

1.0000

1.5000

2.0000

2.5000

3.0000

0.0010

0.0100

0.1000

1.0000

For potential RPA users, it is therefore essential to proceed to a very careful and thorough evaluation of the claimed performance of commercially available RPA before final acquisition. This can easily be achieved by testing known (elastomer or thermoplastic) reference materials in key area of the instrument testing scope.

-0.5000

0.0000

0.5000

0.1 1 10 100 1000

Strain (%)

0.0001

0.0010

0.0100

0.1000

1.0000

For potential RPA users, it is therefore essential to proceed to a very careful and thorough evaluation of the claimed performance of commercially available RPA before final acquisition. This can easily be achieved by testing known (elastomer or thermoplastic) reference materials in key area of the instrument testing scope.

0.0001

0.0010

0.01 0.1 1 10 100

Strain (%)

thomas rauschmann ta instruments · ta instruments rpa - mdr new castle usa strain frequency ......

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