tg, sh, 82 series - munciepower.com...should have programmed the tcu. otherwise, this is...

ALL INSTALLERS MUST READ THE FOLLOWING

PTO AND ACTIVATION KIT INSTALLATION INSTRUCTIONSAlways wear safety glasses. Read entire manual before starting installation.

IMPORTANT: Disconnect vehicle battery prior to installing electrical and electric/hydraulic activation kits.

A. Vehiclemanufacturersmayhavespecificlocationsforaccessingelectricalpowerandactivating pneumatics. The body builder manual or company representative for the vehicle chassis should be contacted prior to installing electrical or pneumatic systems.

B. Routewiresandactivationlinesawayfromrotatingandhightemperaturecomponents.Useappropriateloomsandbulkheadpass-thru’swhereverpossibletoavoidrubbingthroughinsulation or tubing and causing an electrical short or oil leak.

C.FollowallFederalMotorVehicleSafetyStandards(FMVSS)foryourvehicle.

D.Whereelectricalgroundsareindicated,besurethattheyaregoodgrounds,withstraightpathstothevehiclebatteryground(manyvehiclecabsareinsulatedfromthevehicleframeandaweakgroundisaverycommoncauseformalfunctions).

E. CautionshouldbetakenbyinstallerwithanyPTOinstallationtoinsurecomponentsdonotinterferewithanychassiscomponentduringinstallationorwhenvehicleisoperated.

TG, SH, 82 SERIESPTO ACTIVATION KIT INSTALLATION INSTRUCTIONS

PACCAR AUTOMATED – EATON ENDURANT TRANSMISSIONS

KEEP IN VEHICLEREAD OPERATING INSTRUCTIONSINSIDE BEFORE OPERATING PTO

Muncie Power Products, Inc.

2

IMPORTANT NOTICE: • ThevehicleisprovidedwiththeconnectiontothePTOwhenthevehicleisorderedwiththeproperPTOcontroloptionsfromthechassismanufacturer.

• ThePTOairsupplyfortheshiftingofthePTOmustbesuppliedthroughapressureprotectionvalvesuppliedbythevehiclemanufacturerotherwisetheirsystemcannotbeusedfortheMunciePTO.

• FortheMuncie82SeriesPTOonly,themaximumacceptablepneumaticFlowCoefficientisCv=0.12.Cvvalueshigherthan0.12maycausefailure.

• AircontrolvalveswithCvratingsgreaterthan0.12requireaflowrestrictioninthedisconnectexhaustporttoachieveshiftcontrol.A¹⁄₃₂"(0.031inch)orificewillprovide adequatecontrol.

• IfthevehicleisnotorderedwiththePTOactivationoptionthenrefertopage3fortheinstallationoftheMunciecomponents.BesuretoprogramtheTCUasmentionedbelow.

• ContactthevehiclemanufacturerorBodyBuildermanualsforinstructionsandlocationsofthechassis connections.

•TheEatonEndurantTCUmustbeprogrammedwiththeproperVocationalControlLogicforthePTOapplicationyouareusing.Ifthevehicleisorderedwiththeapplicationshown,thenthefactoryshouldhaveprogrammedtheTCU.Otherwise,thisisaccomplishedbyusingtheEaton“ServiceRanger4”softwareandNexiqtool.ContactEatonforthissoftwareanditsapplication.

TG SERIES (“P” SHIFT OPTION)

82 SERIES (“P” OR “T” SHIFT OPTION)

SH SERIES (“P” SHIFT OPTION)

ACTIVATION PORT

ACTIVATION PORT

ACTIVATION PORT

INDICATOR SWITCH

INDICATOR SWITCH

INDICATOR SWITCH

*DE-ACTIVATIONPORT

* For secondary valve activation See note on page 5.

SHIFT OPTIONS

3

⅛" NPT Elbow

Fuse Assembly

TG SERIES ELECTRIC/AIR SHIFT SYSTEM

Switch Assembly

Press.Protection

Valve

Ground

¼" Air Tubing

⅛" Fittings

18 ga. Wire

- +

14

Air SupplyNipple Solenoid

Connection to transmission TCU

TG SERIES ELECTRIC/AIR SHIFT SYSTEM

⅛" Fitting

SH SERIES ELECTRIC/AIR SHIFT SYSTEM

¼" Airline

12v Solenoid¼" Fitting

¼" Fitting

Ground

Ground

IndicatorSwitch

Wire

Battery 10A Fuse

PressureProtectionValve

Air Supply NippleConnect Directlyto Air Supply

Switch Assembly

Relay

Connection toTransmission TCU

SH SERIES ELECTRIC/AIR SHIFT SYSTEM

82 SERIES ELECTRIC/AIR SHIFT SYSTEM

Switch

Switch Assembly

+-

When Single Control Valve is Ordered/Shipped from Factory an additional pilot valve will be needed. Example installation is shown below.

**

¼

¼

⅛

⅛

⅛

⅛

ENDURANT PTO OPERATION

Stationary PTO OperationToengagethePTOforstationaryoperationperformthefollowingsteps:1. Apply the parking brake.2. Depresstheservicebrake.3. PTOengagementmustbemadefromneutral.4. Select“N”ontheShiftControl5. EngagethePTO.6. ReleasetheservicebraketoengagetheclutchandpowerthePTO.

Mobile PTO OperationProvideslimitedmobileoperationin2ndandR2only.ToengagethePTOformobileoperationperformthefollowingsteps:1. Apply the parking brake.2. Depresstheservicebrake.3. PTOengagementmustbemadefromneutral.4. Select“N”ontheShiftControl5. EngagethePTO.6. ReleasetheservicebraketoengagetheclutchandpowerthePTO.

7. Select“D”,“Manual”,“Neutral”,or“Reverse”,asrequiredforvehiclemovement.Releasetheparking brake.

8.Raisetheenginespeedasrequiredtomovevehicle/operatePTO.

201 East Jackson Street • Muncie, Indiana 47305800-367-7867 • Fax 765-284-6991 • info@munciepower.com • www.munciepower.com

Specifications are subject to change without notice. Visit www.munciepower.com for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2017)A Member of the Interpump Group

IN17-12 (Rev. 08-20)