tg, sh, 82 series - munciepower.com...should have programmed the tcu. otherwise, this is...
TRANSCRIPT
ALL INSTALLERS MUST READ THE FOLLOWING
PTO AND ACTIVATION KIT INSTALLATION INSTRUCTIONSAlways wear safety glasses. Read entire manual before starting installation.
IMPORTANT: Disconnect vehicle battery prior to installing electrical and electric/hydraulic activation kits.
A. Vehiclemanufacturersmayhavespecificlocationsforaccessingelectricalpowerandactivating pneumatics. The body builder manual or company representative for the vehicle chassis should be contacted prior to installing electrical or pneumatic systems.
B. Routewiresandactivationlinesawayfromrotatingandhightemperaturecomponents.Useappropriateloomsandbulkheadpass-thru’swhereverpossibletoavoidrubbingthroughinsulation or tubing and causing an electrical short or oil leak.
C.FollowallFederalMotorVehicleSafetyStandards(FMVSS)foryourvehicle.
D.Whereelectricalgroundsareindicated,besurethattheyaregoodgrounds,withstraightpathstothevehiclebatteryground(manyvehiclecabsareinsulatedfromthevehicleframeandaweakgroundisaverycommoncauseformalfunctions).
E. CautionshouldbetakenbyinstallerwithanyPTOinstallationtoinsurecomponentsdonotinterferewithanychassiscomponentduringinstallationorwhenvehicleisoperated.
TG, SH, 82 SERIESPTO ACTIVATION KIT INSTALLATION INSTRUCTIONS
PACCAR AUTOMATED – EATON ENDURANT TRANSMISSIONS
KEEP IN VEHICLEREAD OPERATING INSTRUCTIONSINSIDE BEFORE OPERATING PTO
Muncie Power Products, Inc.
2
IMPORTANT NOTICE: • ThevehicleisprovidedwiththeconnectiontothePTOwhenthevehicleisorderedwiththeproperPTOcontroloptionsfromthechassismanufacturer.
• ThePTOairsupplyfortheshiftingofthePTOmustbesuppliedthroughapressureprotectionvalvesuppliedbythevehiclemanufacturerotherwisetheirsystemcannotbeusedfortheMunciePTO.
• FortheMuncie82SeriesPTOonly,themaximumacceptablepneumaticFlowCoefficientisCv=0.12.Cvvalueshigherthan0.12maycausefailure.
• AircontrolvalveswithCvratingsgreaterthan0.12requireaflowrestrictioninthedisconnectexhaustporttoachieveshiftcontrol.A¹⁄₃₂"(0.031inch)orificewillprovide adequatecontrol.
• IfthevehicleisnotorderedwiththePTOactivationoptionthenrefertopage3fortheinstallationoftheMunciecomponents.BesuretoprogramtheTCUasmentionedbelow.
• ContactthevehiclemanufacturerorBodyBuildermanualsforinstructionsandlocationsofthechassis connections.
•TheEatonEndurantTCUmustbeprogrammedwiththeproperVocationalControlLogicforthePTOapplicationyouareusing.Ifthevehicleisorderedwiththeapplicationshown,thenthefactoryshouldhaveprogrammedtheTCU.Otherwise,thisisaccomplishedbyusingtheEaton“ServiceRanger4”softwareandNexiqtool.ContactEatonforthissoftwareanditsapplication.
TG SERIES (“P” SHIFT OPTION)
82 SERIES (“P” OR “T” SHIFT OPTION)
SH SERIES (“P” SHIFT OPTION)
ACTIVATION PORT
ACTIVATION PORT
ACTIVATION PORT
INDICATOR SWITCH
INDICATOR SWITCH
INDICATOR SWITCH
*DE-ACTIVATIONPORT
* For secondary valve activation See note on page 5.
SHIFT OPTIONS
3
⅛" NPT Elbow
Fuse Assembly
TG SERIES ELECTRIC/AIR SHIFT SYSTEM
Switch Assembly
Press.Protection
Valve
Ground
¼" Air Tubing
⅛" Fittings
18 ga. Wire
- +
14
Air SupplyNipple Solenoid
Connection to transmission TCU
TG SERIES ELECTRIC/AIR SHIFT SYSTEM
⅛" Fitting
SH SERIES ELECTRIC/AIR SHIFT SYSTEM
¼" Airline
12v Solenoid¼" Fitting
¼" Fitting
Ground
Ground
IndicatorSwitch
Wire
Battery 10A Fuse
PressureProtectionValve
Air Supply NippleConnect Directlyto Air Supply
Switch Assembly
Relay
Connection toTransmission TCU
SH SERIES ELECTRIC/AIR SHIFT SYSTEM
82 SERIES ELECTRIC/AIR SHIFT SYSTEM
Switch
Switch Assembly
+-
When Single Control Valve is Ordered/Shipped from Factory an additional pilot valve will be needed. Example installation is shown below.
**
¼
¼
⅛
⅛
⅛
⅛
ENDURANT PTO OPERATION
Stationary PTO OperationToengagethePTOforstationaryoperationperformthefollowingsteps:1. Apply the parking brake.2. Depresstheservicebrake.3. PTOengagementmustbemadefromneutral.4. Select“N”ontheShiftControl5. EngagethePTO.6. ReleasetheservicebraketoengagetheclutchandpowerthePTO.
Mobile PTO OperationProvideslimitedmobileoperationin2ndandR2only.ToengagethePTOformobileoperationperformthefollowingsteps:1. Apply the parking brake.2. Depresstheservicebrake.3. PTOengagementmustbemadefromneutral.4. Select“N”ontheShiftControl5. EngagethePTO.6. ReleasetheservicebraketoengagetheclutchandpowerthePTO.
7. Select“D”,“Manual”,“Neutral”,or“Reverse”,asrequiredforvehiclemovement.Releasetheparking brake.
8.Raisetheenginespeedasrequiredtomovevehicle/operatePTO.
201 East Jackson Street • Muncie, Indiana 47305800-367-7867 • Fax 765-284-6991 • [email protected] • www.munciepower.com
Specifications are subject to change without notice. Visit www.munciepower.com for warranties and literature. All rights reserved. © Muncie Power Products, Inc. (2017)A Member of the Interpump Group
IN17-12 (Rev. 08-20)