system overview model hd3020 hrcs-wis technology bruce t. dobbie

System OverviewSystem Overview

Model HD3020 HRCS-WISTechnologyBruce T. Dobbie

Mission StatementMission Statement

R.K.B. OPTO-ELECTRONICS, INC. is a designer and manufacturer of high speed machine vision, web inspection, process control and quality assurance and related technologies. We are the most diverse

supplier and are committed to the industry and our customers that depend on us to ensure that

quality is maintained at the highest possible level. We are dedicated to increasing customer

satisfaction, continuously improving our products and services, and providing opportunities for our employees to achieve their maximum potential.

Product: HD3020 HRCS-WISProduct: HD3020 HRCS-WIS

http://www.rkbopto.com/rkbproducts/3020.html or http://www.webinspection.us/rkb_products/literature/m3020.html

FOR MORE INFO...

TechnologyTechnology

Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS

R.K.B. high resolution machine vision streak imaging technology provides very accurate, reliable, high-speed, detection of any coating streak or scratch as they occur during web material coating process.  This technology can be implemented as stand alone or integrated into any existing web inspection technology for added capabilities. Our streak imaging technology uses specialized CCD streak sensors and proprietary streak enhancement signal processing technologies to achieve high resolution detection of coating streaks and scratches.  Our innovative approach provides detection capabilities that are unachievable with phototransistor, laser, line scanning or so called high speed video imaging. Our streak detection technology will detect coating streaks as small as 2 microns wide.  This specialized technology will provide production personnel accurate, reliable and consistent streak detection, identification and location at any known production speed, GUARANTEED!

Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS

The 3020 detects most common coating streaks and scratches in all forms of coated material production.

The 3020 will provide operational and managerial staff reliable and complete production information on each and every grade or roll of product produced.

The 3020 provides historical information on production up to and beyond one full year.

The 3020 will inform production staff of problematic areas in their coating processes and pinpoint the location of problematic streaks and scratches.

The 3020 will save thousands of dollars per annum in customer claims, lost production, machine down time, quality assurance complaints and mechanical damage to sensitive equipment like soft rolls and printing blankets.

The 3020 provide operational staff the ability to eliminate coating streaks before they destroy major production grades.

Overview of HD3020 HRCS-WISOverview of HD3020 HRCS-WIS

Specialized streak format CCD Chipset

Standard Lighting. State-of-the-art Electronic

Processing. Ethernet communication +

Modem interface support. Latest CPU technology with Flat

Panel Touchscreen.

Detection of defects as small as 2 microns

High Speed capabilities Historical Data collection based

on Access for ease of operation Adjustable setup parameters for

defect size, position, type, etc.

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Integrated and non-integrated control system

Environmentally sound inspection station

Reflective Lighting technique

Transmissive Lighting technique

Pneumatic Lift system for rethreading

Solid Aluminum construction

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Environmentally Sound Inspection Station

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Military type connections ensure solid electrical specifications are maintained and environmental protection is achieved

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

State of the art Digital Processing

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Latest in CCD Streak-Scanning Sensor Technology

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Environmentally Sound Lamp Housings

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Transmissive and Reflective Lighting Techniques

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Up to 3/4” Full Length Tempered Safety Glass Lamp Covers

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Custom to Standard Proprietary Lighting w/spring loaded socket

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Electronic Controlled Lamp Intensity System

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Lamp Power and Low Voltage Supply Enclosure

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Environmentally Sound Electronic Processing Station

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Dual Channel Oscilloscope (troubleshooting / engineering)

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Electronic Digital Signal Processing

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Multiple Relay Interface Capability

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Electronic Signal Processing WorkStation

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Automatic Power Up Sequencing System

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Audible/Visual Alarm Unit

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Positive Air Purging System and Closed Loop AC

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

Pneumatic Lift Mechanism

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

State of the Art CPU & Touch Systems Stand Alone and Optional Remote Stations

HD3020 HRCS-WISHD3020 HRCS-WIS FeaturesFeatures

QAMS® (Quality Assurance Management System)

HD3020 HRCS-WISHD3020 HRCS-WIS ApplicationsApplications

Polyethylene Coated Silicone Coated Clay CoatedWax CoatedCoated LinerboardMagnetic MediaUV Coated FilmMachine finished coated paper Painted Metals

HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits

High Speed Subtle Streak Type Detection

Inspection System Diagnostics

Reliable Detection Consistent Detection Accurate Detection Reduced Machine Down Time PM Analytical Performance

Verification Increase in PM Profit Margin

HD3020 HRCS-WISHD3020 HRCS-WIS BenefitsBenefits

Meets quality initiative and ISO requirements.

Detection 24/7 without the need for operational intervention.

Eliminate the need for manual inspections.

Defect Detection ResultsDefect Detection Results

Coating Streak Container Board

Defect Detection ResultsDefect Detection Results

Coating Streak Silicone (Loparex)

Defect Detection ResultsDefect Detection Results

Flood in Silicone (Loparex)

Defect Detection ResultsDefect Detection Results

Coating Streak Weyerhaeuser

Defect Detection ResultsDefect Detection Results

Coating Streaks Vaassen Packaging

Defect Detection ResultsDefect Detection Results

Coating Scratch Stora Enso

Defect Detection ResultsDefect Detection Results

Coating Scratch MeadWestvaco

Defect Detection ResultsDefect Detection Results

Coating Streaks MeadWestvaco

Defect Detection ResultsDefect Detection Results

Coating Streak Verso Corp.

Defect Detection ResultsDefect Detection Results

Coating Scratch Mead Coated Board

Defect Detection ResultsDefect Detection Results

Coating Scratch Reno de Medici

Defect Detection ResultsDefect Detection Results

Coating Streak Reno de Medici

Defect Detection ResultsDefect Detection Results

Coating Streak and Coating Scratch Reno de Medici

Defect Detection ResultsDefect Detection Results

Coating Streak Aluminum Poligrafica Veneta

Defect Detection ResultsDefect Detection Results

Coating Scratch Extruded Aluminum Bar

Defect Detection ResultsDefect Detection Results

Coating Scratch Aluminum Packaging

Defect Detection ResultsDefect Detection Results

Streak Magnetic Media (5 micron) Imation Corp.

Defect Detection ResultsDefect Detection Results

Hard Band Magnetic Media (5 micron) Imation Corp.

Typical InstallationTypical Installation

Typical InstallationTypical Installation

Typical InstallationTypical Installation

Installations at Major ManufacturersInstallations at Major Manufacturers

ReferencesReferences

For reliability; large, medium and small companies turn to RKB for their coating streak and scratch defect detection and control needs.

Related WebsitesRelated Websites

http://www.rkbopto.com– Syracuse, New York, United States

http://rkb.chinapaper.net– Suzhou, Jiangsu, China

http://www. fioproin.it– Milan, Italy

http://www.swallowmachinery.com/– Meltham, Holmfirth, United Kingdom

http://www.quality2process.com– Delden, Netherlands

http://www.splicedetector.net / www.hole-detection.com / www.webinspection.us / www.splicedetector.com– Syracuse, New York, United States