stand up pouches- europe - packplus · global pouch market ... human food outstripping pet food...
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PackAge 20102nd December 2010
December 24, 2010 1
SPECIALITY POUCHES
Convenience is KINGConvenience trends >
Organic+
Fair Trade+
Premiumisation
Source: Mintel
December 24, 2010 5
Convenience =
Easy to carryEasy to storeEasy to openEasy to understandEasy to dispenseEasy to cookEasy to dispose of
December 24, 2010 6
ADVANTAGES OF FLEXIBLE POUCHES
LightweightLess processing time (cf cans)Flavour/quality retentionDisposabilityMicrowaveableSafe to open (no injury risk)Supply chain eg fewer trucksCarbon Footprint
December 24, 2010 7
POUCHES SUPPLY CHAINConsumers
Perception &Preference
*Safety*Wellbeing*Quality
*Convenience
*Turnover*Margin*Distribution*Merchandising
Retailers Markets
*Branding*Procure-
ment*Logistics*Product
safety*System
sale
Glass
Cans
Bottles
Trays
Cartons
Pouches
December 24, 2010 8
Worldwide Demand of SUP
61 Billion Pouches used in 2009 – for Food, Pet Food, Beverage & Non Food
Europe – 20 BillionNorth America – 14 BillionLatin America – 8 BillionAsia Pacific – 16 BillionAfrica – 3 Billion
Source – Global Pouch Forum
December 24, 2010 9
Global pouch market
80% Stand Up Pouch
20% Flat Pouch
December 24, 2010 10
SPECIALITY RETORT POUCHES
December 24, 2010 11
Speciality Retort Pouches
Japan maturingEurope growing 15%+N America 10%+Pet food growing fast in Latin AmericaStart up in IndiaHuman food outstripping pet food growth
December 24, 2010 12
Global Human Retort Pouch Market
37
2013
9
811
SaucesRiceFishSoups/StewsMREOther
December 24, 2010 13
Typical Retail Retort Pouch
Packaging costRest
Film + pouching+ line tests + waste
15%
Product + Filling +Distribution + Profit
December 24, 2010 15
RETORT HUMAN FOOD POUCHES
Growing 10% paDown gauging 4 to 3 ply trendMainly for soups, sauces, graviesGood opportunities for can replacement e.g. vegetablesLargest opportunities in France, Germany and UK
December 24, 2010 16
MICROWAVE RETORTTRANSPARENT POUCHES
Growing 20% per annumRice, pasta, soups main sectorsResponse + small print run nichesSeveral consumer issuesAdded value fitments being developed e.g. “cool to touch”
December 24, 2010 17
Retort Pouch TrendsPre-made to Form-Fill-Seal
COST
Shaping BRANDING
Downgauging COST +ENVIRONMENT
Fitments CONVENIENCE
Steam release CONVENIENCE
December 24, 2010 18
Critical performance requirements
Oxygen permeability < 2cc post retortIntegrity of barrier layerHigh bond strengths pre and post retortExcellent flex strengthStable inks and adhesives for up to 140CExcellent seal strengths, particularly at critical points where gusset intersects with side seals
December 24, 2010 19
QA / Laboratory equipmentPARAMETERS FOR CONTROL:
RESIDUAL SOLVENTS
SEAL STRENGTH MIN 25 N
BURST STRENGHT
BOND STRENGTH MIN 3N
LEAK TEST
BARRIER VALUES (POST RETORT)
STIFFNESS
SLIP
OPENABILITY
TEARING
REPEAT LENGTH
HOT TACK
}(POUCH)
TESTS TO DO:
OTR
(MOCON USA E.G. OX-TRAN MODEL 2/10)
PRESSURE TEST
WATER VACUUM TEST
TEARING
HOT TACK
OPENABILITY
STIFFNESS
RETORT
December 24, 2010 20
TYPICAL RETORT SPECIFICATIONS
Alufoil 4 ply – PET/Alu/OPA/CPPAlufoil 3 ply – PET/Alu/CPPTransparent 3 ply –
PET Alox/OPA/CPPPET Siox/OPA/CPP
December 24, 2010 21
MICROWAVE INNOVATION REQUIREMENTS
Cool to touchEasy to open e.g. laser scoreSelf VentingPourabilityBetter stabilityShapes
December 24, 2010 22
NEW Developments
Today many high barrier films have primers and/or protective lacquers which require additional processes for security
Nanotechnology helps to reduce coating weight with minimal performance loss
New generation EVOH resins are more resistant to moisture and not cost prohibitive
High performance adhesives and lamination know-how is improving rapidly
December 24, 2010 23
E Beam Curing in Pouches
Electron beam (EB) curing technology has long been valued in food package printing applications as a strategy for managing migration risk for food packaging applications
December 24, 2010 24
E Beam for Pouches ?Electron Beam technology can impact the pouch business in a few key ways:In-line electron beam sterilization of pouches and web material is low heat, chemical free alternative for aseptic filling applicationsEB Curing of inks, coatings, and adhesives can be an energy efficient, VOC -free alternative to traditional solvent based curingEB cross-linking of films can improve strength and heat resistance of common polymer materials -leading to less overall resin used in the packaging.
December 24, 2010 25
THANK YOU FOR YOUR ATTENTION
www.pilpack.com
Dharmesh ZaveryVice President – Sales and Marketingdharmesh@pilpack.com
December 24, 2010 30
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