stand up pouches- europe - packplus · global pouch market ... human food outstripping pet food...

PackAge 20102nd December 2010

December 24, 2010 1

SPECIALITY POUCHES

http://www.google.co.in/imgres?imgurl=http://imghost1.indiamart.com/data2/II/TR/MY-366632/stand-up-250x250.jpg&imgrefurl=http://www.indiamart.com/purityflexpack/packaging-pouches.html&usg=__-QGWX7zYeMur_vhiK4qT3rERDtA=&h=240&w=240&sz=13&hl=en&start=61&itbs=1&tbnid=wf22Ksv-AH-9VM:&tbnh=110&tbnw=110&prev=/images?q=SPECIALITY+POUCHES&start=60&hl=en&sa=N&gbv=2&ndsp=20&tbs=isch:1

http://www.google.co.in/imgres?imgurl=http://e-catalog.rusbiz.com/user_images/en/prod_logo/64648385049d199c8117e7.jpg&imgrefurl=http://e-catalog.rusbiz.com/24121502/Packaging_pouches_or_bags/1.html&usg=__8_VA3z7XGG9L6N5pw4lBEXOKb-Q=&h=360&w=360&sz=32&hl=en&start=155&itbs=1&tbnid=MvpiI1uWK5Uh2M:&tbnh=121&tbnw=121&prev=/images?q=SPECIALITY+POUCHES&start=140&hl=en&sa=N&gbv=2&ndsp=20&tbs=isch:1

4Ps of Packaging

Pack

Present

Preserve

Promote

December 24, 2010 2

2 Es of Packaging

Emotion

Engagement

December 24, 2010 3

Consumer trends

Health & WellbeingConvenienceFreshnessEthnicityProvenance

December 24, 2010 4

Convenience is KINGConvenience trends >

Organic+

Fair Trade+

Premiumisation

Source: Mintel

December 24, 2010 5

Convenience =

Easy to carryEasy to storeEasy to openEasy to understandEasy to dispenseEasy to cookEasy to dispose of

December 24, 2010 6

ADVANTAGES OF FLEXIBLE POUCHES

LightweightLess processing time (cf cans)Flavour/quality retentionDisposabilityMicrowaveableSafe to open (no injury risk)Supply chain eg fewer trucksCarbon Footprint

December 24, 2010 7

POUCHES SUPPLY CHAINConsumers

Perception &Preference

*Safety*Wellbeing*Quality

*Convenience

*Turnover*Margin*Distribution*Merchandising

Retailers Markets

*Branding*Procure-

ment*Logistics*Product

safety*System

sale

Glass

Cans

Bottles

Trays

Cartons

Pouches

December 24, 2010 8

Worldwide Demand of SUP

61 Billion Pouches used in 2009 – for Food, Pet Food, Beverage & Non Food

Europe – 20 BillionNorth America – 14 BillionLatin America – 8 BillionAsia Pacific – 16 BillionAfrica – 3 Billion

Source – Global Pouch Forum

December 24, 2010 9

http://www.packplus.com/gusseted-bags/

Global pouch market

80% Stand Up Pouch

20% Flat Pouch

December 24, 2010 10

http://www.packplus.com/images/product/extra/cat-foilsup-gold_2.jpg

http://www.packplus.com/flat-pouches/

SPECIALITY RETORT POUCHES


http://www.google.co.in/imgres?imgurl=http://www.globalpackagegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=46790&g2_serialNumber=2&imgrefurl=http://www.globalpackagegallery.com/main.php/v/food/saucecond/sauces/&usg=__qkK-L7rUQVOjJXNNPK1zoRyXJfk=&h=150&w=126&sz=7&hl=en&start=83&itbs=1&tbnid=SHkQrLLdd4mcgM:&tbnh=96&tbnw=81&prev=/images?q=Retort+Pouches&start=80&hl=en&sa=N&gbv=2&ndsp=20&tbs=isch:1

Speciality Retort Pouches

Japan maturingEurope growing 15%+N America 10%+Pet food growing fast in Latin AmericaStart up in IndiaHuman food outstripping pet food growth


Global Human Retort Pouch Market

37

2013

9

811

SaucesRiceFishSoups/StewsMREOther


Global Retort Pouch - 2011

Pet

Human14 bn

7bn


Typical Retail Retort Pouch

Packaging costRest

Film + pouching+ line tests + waste

15%

Product + Filling +Distribution + Profit


RETORT HUMAN FOOD POUCHES

Growing 10% paDown gauging 4 to 3 ply trendMainly for soups, sauces, graviesGood opportunities for can replacement e.g. vegetablesLargest opportunities in France, Germany and UK


http://evohbags.com/images/177_Retort_Rice_Crop.jpg

http://www.google.co.in/imgres?imgurl=http://www.globalpackagegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=44557&g2_serialNumber=2&imgrefurl=http://www.globalpackagegallery.com/main.php/v/food/saucecond/sauces/Buitoni_DB.jpg.html&usg=__dfzQFNJF9q7ZRrCyHyxm-04qwuQ=&h=1105&w=1240&sz=1064&hl=en&start=7&itbs=1&tbnid=5n2Ko_fgmWQDWM:&tbnh=134&tbnw=150&prev=/images?q=Retort+Pouches&hl=en&sa=N&gbv=2&ndsp=20&tbs=isch:1

MICROWAVE RETORTTRANSPARENT POUCHES

Growing 20% per annumRice, pasta, soups main sectorsResponse + small print run nichesSeveral consumer issuesAdded value fitments being developed e.g. “cool to touch”


http://www.google.co.in/imgres?imgurl=http://img.en.china.cn/0/0,0,463,879,360,360,182efa80.jpg&imgrefurl=http://detail.en.china.cn/provide/detail,1001858640.html&usg=__LKpMsfNdX2Y7IR-vdP1tIzX4CW0=&h=360&w=360&sz=33&hl=en&start=17&itbs=1&tbnid=zoSPMU_zRoZJwM:&tbnh=121&tbnw=121&prev=/images?q=retort+pouches&hl=en&sa=G&gbv=2&tbs=isch:1

http://www.google.co.in/imgres?imgurl=http://www.holmespackaging.com/Images/sml-retort-pouch.jpg&imgrefurl=http://www.holmespackaging.com/Retort-pouches.htm&usg=__ifpKutA-XfTHEcPlbh4rW1Md4yI=&h=400&w=271&sz=30&hl=en&start=8&itbs=1&tbnid=ZPgwtIgbX92CiM:&tbnh=124&tbnw=84&prev=/images?q=retort+pouches&hl=en&sa=G&gbv=2&tbs=isch:1

Retort Pouch TrendsPre-made to Form-Fill-Seal

COST

Shaping BRANDING

Downgauging COST +ENVIRONMENT

Fitments CONVENIENCE

Steam release CONVENIENCE


Critical performance requirements

Oxygen permeability < 2cc post retortIntegrity of barrier layerHigh bond strengths pre and post retortExcellent flex strengthStable inks and adhesives for up to 140CExcellent seal strengths, particularly at critical points where gusset intersects with side seals


QA / Laboratory equipmentPARAMETERS FOR CONTROL:

RESIDUAL SOLVENTS

SEAL STRENGTH MIN 25 N

BURST STRENGHT

BOND STRENGTH MIN 3N

LEAK TEST

BARRIER VALUES (POST RETORT)

STIFFNESS

SLIP

OPENABILITY

TEARING

REPEAT LENGTH

HOT TACK

}(POUCH)

TESTS TO DO:

OTR

(MOCON USA E.G. OX-TRAN MODEL 2/10)

PRESSURE TEST

WATER VACUUM TEST

TEARING

HOT TACK

OPENABILITY

STIFFNESS

RETORT


http://www.google.co.in/imgres?imgurl=http://www.materialstestingequip.com/Asphalt Testing Equipment/asphalt testing equipment.jpg&imgrefurl=http://www.asphalttestingequipment.com/&usg=__0La8x1m9zq_bx7xlAd_b46BeC98=&h=489&w=500&sz=173&hl=en&start=18&itbs=1&tbnid=VYqjVD3SyBECHM:&tbnh=127&tbnw=130&prev=/images?q=testing+equipment&hl=en&gbv=2&tbs=isch:1

TYPICAL RETORT SPECIFICATIONS

Alufoil 4 ply – PET/Alu/OPA/CPPAlufoil 3 ply – PET/Alu/CPPTransparent 3 ply –

PET Alox/OPA/CPPPET Siox/OPA/CPP


http://www.google.co.in/imgres?imgurl=http://semanticstudios.com/publications/semantics/images/uxdeliverables/specifications.gif&imgrefurl=http://semanticstudios.com/publications/semantics/000228.php&usg=___ikSbITk5bbhilaK7nszypN7Om0=&h=512&w=512&sz=28&hl=en&start=1&itbs=1&tbnid=6n_96negb58OqM:&tbnh=131&tbnw=131&prev=/images?q=specifications&hl=en&gbv=2&tbs=isch:1

MICROWAVE INNOVATION REQUIREMENTS

Cool to touchEasy to open e.g. laser scoreSelf VentingPourabilityBetter stabilityShapes


NEW Developments

Today many high barrier films have primers and/or protective lacquers which require additional processes for security

Nanotechnology helps to reduce coating weight with minimal performance loss

New generation EVOH resins are more resistant to moisture and not cost prohibitive

High performance adhesives and lamination know-how is improving rapidly


E Beam Curing in Pouches

Electron beam (EB) curing technology has long been valued in food package printing applications as a strategy for managing migration risk for food packaging applications


E Beam for Pouches ?Electron Beam technology can impact the pouch business in a few key ways:In-line electron beam sterilization of pouches and web material is low heat, chemical free alternative for aseptic filling applicationsEB Curing of inks, coatings, and adhesives can be an energy efficient, VOC -free alternative to traditional solvent based curingEB cross-linking of films can improve strength and heat resistance of common polymer materials -leading to less overall resin used in the packaging.


Some Reclosable Pouches


Some Different types of SUPs


QUAD Seal Bags with Zipper


Spouted Pouches


THANK YOU FOR YOUR ATTENTION

www.pilpack.com

Dharmesh ZaveryVice President – Sales and [email protected]


mailto:[email protected]

stand up pouches- europe - packplus · global pouch market ... human food outstripping pet food...

Documents