smart components for miniature modular sample systems a connectivity and communication solution...

Smart Components for Miniature Smart Components for Miniature Modular Sample SystemsModular Sample Systems

A Connectivity and Communication SolutionA Connectivity and Communication Solution

Smart Components for Miniature Smart Components for Miniature Modular Sample SystemsModular Sample Systems

A Connectivity and Communication SolutionA Connectivity and Communication Solution

Richard A. Ales

David M. Simko

John J. Wawrowski

Swagelok Company, Solon, Ohio

IFPAC San Diego, CA

1/23/2002

BackgroundBackgroundBackgroundBackground

• Swagelok committed to analytical instrumentation for over 50 years

• Our response to NeSSi and subsequent work have helped define 1st generation miniature modular sample systems

• We are continually developing “fit-for-purpose” 1st generation components

• We are ready to move on to defining and developing 2nd generation components

Evolution of Modular Sample SystemsEvolution of Modular Sample SystemsEvolution of Modular Sample SystemsEvolution of Modular Sample Systems

• 1st Generation NeSSi – miniature modular achieved– ISA SP76 interface standard – Commercially available control solutions– Functional downmount components – Systems successfully installed – Benefits are being realized

• 2nd Generation NeSSi – Smart is next– Plug-n-play devices, integrated with S.A.M.– Multi-drop sensor bus communications– Self-diagnosing sample systems– Configurable device personalities– Multi-variable transducers

Smart Device ExampleSmart Device ExampleSmart Device ExampleSmart Device Example

• Switching Valve

• Hot-swap plug-n-play

• Electric Actuator

Acetylene + Hydrogen Ignition Curve

SMART Valve ExampleSMART Valve ExampleSMART Valve ExampleSMART Valve Example

Attribute Type Semantics

Command Automation Output Valve Position Indicator

Status Automation Input Valve Position Command

Device ID Smart Identity Device Description Array

Cycle Counter,Extended Status CodeForced Command

Smart Diagnostic Monitor Valve Health,Local Control

Bad Status Alarm Smart Status Fault Indicator Flag

Cycle Limit Register,Fault Action,Idle Action,Connection Format

Smart Configuration Set the valve personality

Smart Valve FeaturesSmart Valve FeaturesSmart Valve FeaturesSmart Valve Features

Automated vs. SmartAutomated vs. SmartAutomated vs. SmartAutomated vs. Smart

Feature Automated Smart

Architecture I/O Based Networked

Communications One-way, Point-to-Point Two-way, Multi-Drop

Configuration Off-line On-line Download

Asset Management Proxy On-line Upload

Diagnostics Proxy Monitored in Real-time

Process Variables Single Multiple

Control Functions DCS or PLC Local Device

Component Cost $ $$$

Total Cost of Ownership $$$ $

Feature Partition ModelFeature Partition ModelFeature Partition ModelFeature Partition Model

Hybrid OHybrid O22 Sample System Sample SystemHybrid OHybrid O22 Sample System Sample System

Hybrid OHybrid O22 Sample System Realization Sample System RealizationHybrid OHybrid O22 Sample System Realization Sample System Realization

First, Drag and Drop Device from pick list

Then, set the network address and parameters

Add Devices to create a connection.

Some Final ThoughtsSome Final ThoughtsSome Final ThoughtsSome Final Thoughts