sbn1014 product general excavator - doosan...
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TRANSCRIPT
Course Objectives
After completion of this course, you will be able to :
1) Identify product and applications of Doosan
2) Choose proper options depending on working condition
EXCAVATOR
Heavy
Crawler
Excavator
14Ton~70Ton Crawler Excavator Log Loader Radius Tail Super Long Reach
Wheel Excavator Articulated Boom
Wheel Excavator
Mini
Wheel Excavator
Mini
Excavator
Zero Tail Radius Tail
Product line-up of Doosan
Wheel
Excavator
Mini
Excavator
Tie
r 2
Tie
r 3
Tie
r 4i
6WG1X DL06 DL08 DV11
DB58 DE08 DE12
EMISSION REGULATION & ENGINES Core Components of Doosan Product _ ENGINE
6UZ1X DC9/DC13 DL08K DL06K 1204F
DX 300 LC
Machine weight
Model name
Long Crawler type
• Working type
VT: Variable track
W : Wheel
LC : Long Crawler
NLC : Narrow Long Crawler
LL : Log Loader
SLR : Super Long Reach
DX 300 LC
Tier2 mechanical engine fitted
(for emerging markets)
DX 300 LC
Tier4 interim engine fitted
DX 235 LC
Radius Tail
DX 300
Log Loader
DX 140
Wheel Type
Product Naming
DX 300 LC
Tier4 final engine fitted
DX 300
Demolition
A
-3
-5
W
R
LL
DM
DB 58 T I S
displacement
Engine Model
Turbo charger
Intercooler
Tier 2
Product Naming – ENGINE
•ECOEN : engine suffix
(This code differs by each HEX model – different HP, Torque, etc)
•Engine ID Number is placed on engine block also
General Specification _ DX225LCA
** For more details depending on product, please refer to the spec sheet and operation
manual
A. Max. Digging Reach
B. Max. Digging Reach at Ground
Level
C. Max. Digging Depth
D. Max. Digging Height/Max. Cutting
Height
E. Max. Loading Height/Max.
Dumping Height
F. Min. Swing Radius
G. Max. Digging Depth For 8' Level
H. Max. Vertical Wall Digging Depth
I. Max. Bucket Pin Height
J. Min. Loading Height)
K. Shipping Height
General Specifications _ Working Range
CECE – 1 : 1/2
PCSA, SAE, ISO – 1 : 1
CECE PCSA, SAE
SAE: Society of Automotive Engineers
ISO: International Organization for Standardization
CECE: Committee for European Construction Equipment
PCSA: Power Crane and Shovel Association
General Specification _ Bucket capacity
Engine
Pump
Control
Valve
Cylinder
Swing Motor
Distribute hydraulic oil to each
actuator upon operator’s request
through pilot signal
Convert rotational energy to hydraulic
energy
Delivers swing torque &
speed
Delivers travel
torque & speed
Power Conversion Hydraulic Control Device Actuators
Transmit rotation energy
Transmit hydraulic energy
Transmit pilot signal
Joystick
Valve
Send pilot signal to MCV
Travel Motor
Create movement &
operate boom, arm,
bucket
Working Principle Overview
Suction line
Supply oil line
Return line
Pilot line
Tank & oil cooler line
Working Principle Overview
Digging
Breaker or others
Loading
Material handing
JOBS OF EXCAVATOR Application _ JOBS OF EXCAVATORS
Options - Options & The Relevant Value of Excavator
KEY value of excavator Options to provide more value
Productivity
Versatility
Travel Performance
Controllability / Stability & Comfort
Durability
Parts & Maintenance cost
Safety
Bucket Front (Boom & Arm)
Option piping Super long reach
Track shoe
Dozer/Outrigger Cabin options
Full track guard
Removable counterweight
Additional Filtration
Lock valve ROPS/FOGS
Beacon/Alarms
BUCKET Option _ Bucket (1)
G Class
(GENERAL CONSTRUCTION BUCKET)
It is designed for digging and re-handling soft to medium materials e.g. materials with low wear characteristics such as top-soil, loam, coal.
H Class
(HEAVY CONSTRUCTION BUCKET)
Most commonly used bucket in the construction equipment
It is designed for use in heavy construction but also used in low density mining and quarry application.
: High strength steel
: High abrasion resistant steel
: High abrasion resistant steel (500BHN)
BUCKET Option _ Bucket (2)
S Class
(SEVERE MINING BUCKET)
It is designed for use in high density mining and quarry application using high strength and high abrasion resistance materials.
X Class
(XTREME MINING BUCKET)
It is designed for use in high density mining and quarry using high strength and high abrasion resistance materials.
: High strength steel
: High abrasion resistant steel
: High abrasion resistant steel (500BHN)
Option _ Tooth
GD(General Duty) Tooth
HD(Heavy Duty) Tooth
SD(Severe Duty) Tooth
Optimized design for Doosan’s General Construction bucket
Suitable for machines ranging from 14 to 70 tons
Recommended for general construction and utility loading applications
Optimized Doosan’s Heavy Construction bucket
Suitable for machines ranging from 14 to 70 tons
Recommended for most applications including excavating, trenching, loading and medium density quarries and mining.
Optimized Doosan’s Severe Mining and Xtreme Mining bucket
Suitable for machines ranging from 22 to 70 tons
Recommended for extremely tough quarries and mining application.
- Quick coupler piping is for quick coupler attachment.
- Job-site or application where frequent attachment replacement are required.
(e.g. Road maintenance – use bucket, narrow bucket and breaker in shifts)
Option _ Quick Coupler
31
- Quick coupler piping is for quick coupler attachment.
- Job-site or application where frequent attachment replacement are required.
(e.g. Road maintenance – use bucket, narrow bucket and breaker in shifts)
Non Quick Fit
Quick Fit
A
B
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX225LCA ●
DX255LC ●
DX300LC ●
DX300LCA ●
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX700LC ●
DX140WE ●
DX140W ●
DX190W ●
DX210W ●
Option _ Quick Coupler
Quick Coupler
32
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX220LC ●
DX225LC ●
DX225NLC ●
DX225LL
DX255LC ●
DX300LC ●
DX300LL
DX340LC ●
DX380LC ●
DX420LC ●
DX480LC ●
DX520LC ●
DX140W ●
DX140WE ●
DX170W ●
DX190W ●
DX210W ●
DX55W ●
E55W
Non One-Way Piping One-Way Piping A B
- One-Way Piping is generally used for hydraulic breaker option.
Option _ One-way piping
33
Button on Joystick (R)
Breaker Attachment
(1 way option)
Select Boost Mode (Middle Position)
Option _ One-way piping
34
PE3C Piping
- PE3C option is hydraulic line for two-way attachment and can be controlled by electric button (right-hand joystick) and pedal. It is also possible to use this option for hydraulic breaker.
PE3C
Pilot Pedal and Electric switch operated
3 way Combination (2 way breaker)
Option _ PE3C piping
35
Button on Joystick (R)
Shear Attachment
(2 way option)
Foot Pedal (R)
OR
Breaker Attachment
(1 way option)
Option _ PE3C piping
36
- PERO option is hydraulic line for rotating attachment and can be controlled by electric button (left-hand joystick) and pedal
PERO Piping
PERO PIPING Option _ PERO piping
39
- Key specifications of track shoe are shoe width and grouser type
Triple grouser Double Grouser A B
Option _ Track Shoe
Triple grouser Double grouser
Features • 3 grousers in a shoe plate • 2 grousers in a shoe plate • Deeper grousers than triple grouser
Traction Force
• WORSE • BETTER (More force to push the ground with deeper grousers)
Riding Comfort • BETTER (More stable with the same height of three grousers)
• WORSE
Force to dig ground
• LOWER (Suitable for soft/swampy ground condition)
• HIGHER (Suitable for hard/rocky ground condition)
42
- When you select lever pattern change option, you can easily change control pattern of machine (ISO type ↔ Backhoe Loader pattern)
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX225LCA ●
DX255LC ●
DX300LC ●
DX300LCA ●
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX700LC ●
Non Lever pattern change Lever Pattern change A B
ISO
Pattern
BHL
Pattern
Option _ Pattern Change Valve
44
- When using a hydraulic breaker, the viscosity breakdown and contamination of hydraulic oil is much faster. Customers can expect more life-time of hydraulic oil and hydraulic parts.
Non Breaker Filter Breaker Filter A B
Model B
DX300LC ●
DX300LCA ●
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX700LC ●
BREAKER FILTER Option _ Breaker Filter
45
Non Lock Valve Boom & Arm Lock Valve
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX225LCA ●
DX300LC ●
DX300LCA
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX140W ●
DX140WE ●
DX190W ●
DX210W ●
Option _ Lock Valve
- Lock valve piping is to prevent sudden drop of front attachment when the hydraulic lines are ruptured.
A B
46
- When a load is lifted that reaches the machine safe lifting limit, a warning light on the instrument panel will turn ‘ON’ and a warning buzzer will sound
Model
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX225LCA ●
DX255LC ●
DX300LC ●
DX300LCA ●
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX700LC ●
DX140WE ●
DX140W ●
DX190W ●
DX210W ●
Overload Warning Device
Option _ Overload Warning
47
- Rear view camera option is used when operator wants to check rear side by monitor
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX300LC ●
DX340LC ●
DX340LCA ●
DX420LC ●
DX420LCA ●
DX520LC ●
DX500LCA ●
DX140WE ●
DX190W ●
DX210W ●
Non Camera Rear View Camera A B
Option _ Rear View Camera
48
[ROP] ROPS B
[NON] Non ROPS A
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX255LC ●
DX300LC ●
DX340LC ●
DX420LC ●
DX520LC ●
DX700LC ●
DX140WE ●
DX190W ●
DX210W ●
Option _ ROPS Cabin
- Roll-Over Protection Structure Cabin
- Reinforced cabin which protects operators from the machine roll-over
49
[FOG] FOGS B
[NON] Non ROPS A
Model B
DX140LC ●
DX140LCR ●
DX180LC ●
DX225LC ●
DX255LC ●
DX300LC ●
DX340LC ●
DX420LC ●
DX520LC ●
DX700LC ●
DX140WE ●
DX190W ●
DX210W ●
Option _ FOGS Cabin
- Fall Objective Guard System Cabin
- Protective guard on the cabin to protect operators from falling objective and foreign substances during operation
51
[TRO] Tropical Area B
[NON] Non Tropical Area A
Model B
DX140LC ●
DX180LC ●
DX220LC
DX225LC ●
DX225NLC
DX225LL
DX255LC ●
DX300LC ●
DX300LL
DX340LC ●
DX380LC
DX420LC ●
DX480LC ●
DX520LC ●
DX140W ●
DX140WE ●
DX170W
DX190W ●
DX210W ●
DX55W
E55W
Option _ Tropical Area
- Keep machine in the proper heat balance in the severely how temperature(45 – 50 degree) ; make holes on covers, increase fan speed by changing fan pulley.
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