puma vtr2025/2530 series - overmach
Post on 16-Oct-2021
25 Views
Preview:
TRANSCRIPT
PUMA VTR2025/2530 series
PUMA VTR2025/ 2530 seriesPUMA VTR2025PUMA VTR2530
Large RAM-type Vertical Turning Center
Product Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
PUMA VTR2025/2530 series
02 /
PUMA VTR2025/2530 series
PUMA VTR2530
03 02 /
PUMA VTR2025/2530 series
High Productivity• Maximum 2500 to 3000mm turning capacity
• Maximum 25tons load capable table
• Elevating cross rail 1000mm travel
• Full controlled C-axis and rotary spindle
(Milling, Drill, Tap): M type
• Automatic tool changing system
(2 axis : 12EA, 3 axis : 16EA)
• APC device, hydraulic chuck, auto index chuck etc,
equipment for high efficiency.
High Reliability · High Precision• Heavy duty, wide guide ways of box type
(Bed, Column, Cross-rail, Saddle)
• Massive one-piece cast iron bed, column, saddle, and cross-rail
• Extra large 260mm square spheroidal-graphite-iron ram
• Induction-hardened and precise-ground guide ways
• Qualified precision bearings & ball screws
• Full automatic lubrication to all critical areas
• Oil cooling system for table cooling to suppress
thermal displacement
Contents
02 Product Overview
Basic Information
03 Machine Line-up
Detailed Information
04 Major capabilities
06 Applications
08 Diagrams
12 Specifications
14 Customer Support Service
PUMA VTR2025
Machine Structure
Major capabilities
Machine Construction
Table & Spindle Bearings
The column, cross rail, bed, saddle, and table are
constructed of high quality Meehanite cast iron.
These main components are densely ribbed, thick walled,
and fully stress relieved for long lasting accuracy.
Bed
Motor & Table Gear
The stress analysis was applied to the bed structure
design for maintaining the best condition to support
the heavy load and cutting force and to minimize the
distortion,deflection and dampen vibration.
A direct connection of drive gear train to the motor
minimize the loss of torque.
CrossrailSaddle
Ram
Table
Column
Bed
1.29e+005
7.169e+004
1.442e+004
-4.285e+004
-1.001e+005
• Heavy duty table and large diameter high precision spindle
bearings guarantee heavy loads and precise machining.
• Heavy duty 4-jaw independent chuck is standard(max.
clamping force4metric tons).hydraulic power chuck and
automatic palletchenger system are available.
• The main spindle and drive gears are made of special alloy
steel. They are induction hardened, fully stress relieved, and
then precision ground for maximum performace.
• The power is transmitted to the table through the
automatically shifted two speed gear box which generates
enough speed and torque to satisfy wide spectrum of most
demanding machining requirement.
• High-accurate table index by C-axis control: 0.001°
• Forced lubrication system provided.
Product Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
PUMA VTR2025/2530 series
04 /
Saddle & Ram
• The 8-ton tool holder clamping force ensures strong and rigid machining.
Ram indexing by Quad Holder allows rotating 4 tools directly from RAM
without ATC access via 90 degree rotation. The tool change time has been
shortened by 75% (260mm).
• The saddle enclosing the ram is one-piece casting to keep the high rigidity.
• 3axis model has milling spindle with high-speed that involves drilling,
milling, and tapping.
• Automatic metered lubrication system ensures lasting accuracy.
Elevating Cross Rail
• Vertical positioning of this massive cross rail is hydraulically powered.
• Positioning accuracy is assured by automatically actuated precision pins
and 37.4 tons of hydraulic clamping force.
Automatic Tool Changer
• The standard 12 tool capacity(16 tools for M type) automatic tool changer
system and a wide variety of available tooling enable uninterrupted fully
automatic machining possible.
• This rigidly constructed carousel type tool changer features high speed
random indexing and is capable of safely handling tools of up to
100kg(220 pounds).
Guide Ways
• The wide box type guide ways are induction-hardened and precision-ground.
• Mating surfaces of the sliding components are coated with fluroplastic resin
and are hand scraped for perfect fit. fully automatic metered lubrication
system provided.
Axis Drives
• Each axis is driven by a high precision ballscrew and is powered by a high
touque, maintenance free fanuc digital AC servo motor.
• Ballscrews are supported on both ends by high precision bearings.
• The optional X axis linear scale feed back system combined with double
anchor pretensioned design assures outstanding machining accuracy and
repeatability.
04 / 05
ATC Tool Magazine & Various OptionsProduct Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
Work Probe Automatic Pallet Changer(2 pallets)
Hydraulic Chuck Automatic Index Chuck (for machining large valve)
Automatic Index Chuck (for machining small valve) Grinding Attchment
Automatic Tool Changer(ATC) Tool Setter
PUMA VTR2025/2530 series
06 /
Applications
Wind Power Components
Industrial Components
Valve & Pump Components
Vehicle Components
Ship Components
Gear Rim
Flange
Valves
Aircraft engine impeller
Gear wheel supply unit
Rotor Break Disk
Tube sheet
Valves
Rail wheel
Intermediate wheel supply unit
Yaw Ring
Self reinforced nozzle
Pumps
Ring gear
Intermediate wheel
07 06 /
Spindle Power – Torque Diagram
Working Range
External Dimensions & Spindle Power – Torque
최대 공구 사이즈
Unit: mm (inch)
PUMA VTR2025M
PUMA VTR2530M
Bite
40 (1.6)□260 (10.2)
Ø 370 (14.6)
Ram
Ram Center(Table Center)
Min. hole size
Division PUMA VTR2025 PUMA VTR2530
A 2000 (78.7) 2500 (98.4)
B 2500 (98.4) 3000 (118.1)
C 1900 (74.8) 1900 (74.8)
D* -100~1450(-3.9~57.1)
-100~1700(-3.9~66.9)
E 1000 (39.4) 1000 (39.4)
F 1500 (59.1) 1600 (63.0)
Table turning speed : r/min
Mot
or p
ower
: kW
(Hp)
Tabl
e to
rque
: N
.m(f
t-lb
s)
1(0.7)
0.5 1 3 10131621 454453
100 150
54194 N.m(39995.2ft-lbs)
36015 N.m(26579.1ft-lbs)
16268 N.m(12005.8 ft-lbs)
10780 N.m(7955.6 ft-lbs)
75 kW(100.6Hp)
60 kW(80.5Hp)
10(13.4)
1(1.3)
0.5(0.7)
1000(738.0)
100(73.8)
50(36.9)
Table turning speed : r/min
Mot
or p
ower
: kW
(Hp)
Tabl
e to
rque
: N
.m(f
t-lb
s)
41160 N.m(30376.1 ft-lbs)
27538 N.m(20323.0 ft-lbs)
6860 N.m(5062.7 ft-lbs)
10290 N.m(7594.0 ft-lbs)
75 kW(100.6Hp)
60 kW(80.5Hp)
0.5 1 4 10 21 457017
84100 200200
10(13.4)
1(1.3)
0.5(0.7)
1000(738.0)
100(73.8)
50(36.9)
Product Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
* Excluded ATC stroke
PUMA VTR2025/2530 series
08 /
* Some peripheral equipment can be placed in other places ** Providing anchoring bolts. Foundation work must be done.
External Dimensions
Unit: mm (inch)
Division A B C D E F J K
PUMA VTR2025 4245 (167.1) 3940 (155.1) 8185 (322.2) 2450 (96.5) 6215 (244.7)-100~1450
(-3.9~57.1)7260 (285.8) 1500 (59.1)
PUMA VTR2530 4250 (167.3) 4290 (168.9) 8540 (336.2) 2650 (104.3) 6720 (264.6)-100~1700
(-3.9~66.9)7710 (303.5) 1600 (63.0)
09 08 /
Product Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
Tooling System
PUMA VTR2025/2530 series
Unit: mm (inch)PUMA VTR2025/2530 series
BASE TOOL HOLDER
ID TOOLHOLDER
TTC QUAD TOOL HOLDER
BORING TOOL
HOLDER
HANDLING JIG FOR HOLDER
CAPTO C6 / C8 QUAD
TOOL HOLDER
CAPTO C6 / C8 OD-FACE
HOLDER
CAPTO C6 / C8 DUAL OD
HOLDER
CAPTO C6 / C8 DUAL
FACE HOLDER
CAPTO C6 / C8 DUAL
ID HOLDER
RMP60 PROBE
SPECIAL TOOLBY
CUSTOMER
ø100(4")BORING BAR
CAPTO C6 / C8QUAD
CAPTO C6 / C8 DUAL
CAPTO C6 / C8CAPTO C6 / C8 DUAL
CAPTO C6 / C8DUAL
ø100-ø50(ø4"-ø2")SLEEVE
ø100-ø63(ø4"-ø2 )SLEEVE
12"
SQ32 (SQ1 CW / CCW
14 )"
QUAD TOOLHOLDER
SQ32 (SQ1 CW / CCW
14 )" SQ32 (SQ1
CW / CCW
14 )"
Milling cap
RMP60PROBE
STOPPER BLOCK FOR ANGLE TOOL
90-ANGLE TOOLTTC
90-ANGLE TOOLDUAL
90-ANGLE HEADHIGH TORQUE TTC
GRINDINGATTACHEMENT
404 N.m (298.2 ft-lbs)3000 r/min
Diameter305 mm (12.0 inch)
BT50-BIG PLUS
CAT50-BIG PLUS
DIN50-BIG PLUS
BASE TOOL HOLDER
ID TOOLHOLDER
TTC QUAD TOOL HOLDER
BORING TOOL
HOLDER
HANDLING JIG FOR HOLDER
CAPTO C6 / C8 QUAD
TOOL HOLDER
CAPTO C6 / C8 OD-FACE
HOLDER
CAPTO C6 / C8 DUAL OD
HOLDER
CAPTO C6 / C8 DUAL
FACE HOLDER
CAPTO C6 / C8 DUAL
ID HOLDER
RMP60 PROBE
SPECIAL TOOLBY
CUSTOMER
ø100(4")BORING BAR
CAPTO C6 / C8QUAD
CAPTO C6 / C8 DUAL
CAPTO C6 / C8CAPTO C6 / C8 DUAL
CAPTO C6 / C8DUAL
ø100-ø50(ø4"-ø2")SLEEVE
ø100-ø63(ø4"-ø2 )SLEEVE
12"
SQ32 (SQ1 CW / CCW
14 )"
QUAD TOOLHOLDER
SQ32 (SQ1 CW / CCW
14 )" SQ32 (SQ1
CW / CCW
14 )"
Milling cap
RMP60PROBE
STOPPER BLOCK FOR ANGLE TOOL
90-ANGLE TOOLTTC
90-ANGLE TOOLDUAL
90-ANGLE HEADHIGH TORQUE TTC
GRINDINGATTACHEMENT
404 N.m (298.2 ft-lbs)3000 r/min
Diameter305 mm (12.0 inch)
BT50-BIG PLUS
CAT50-BIG PLUS
DIN50-BIG PLUS
Unit: mm (inch)
PUMA VTR2025/2530 series
10 /
Unit: mm (inch)
420
(16.
5)
420
(16.
5)46
.5(1
.8)
79.5
(3.1
)
40 (1.6
)86 (3.4
)
ø255 (10.0)
ø145 (5.7)
32(1.3)
32 (1.3
)
32(1.3)
ø174(6.9)
79.5
(3.1
)11
6.5
(4.6
)91 (3.6
)
ø255 (10.0)
139 (5.5)134(5.3)
174 (6.9)
139 (5.5)
236
(9.3
)50 (2.0
)
67(2.6)
110(4.3)
85(3.3)
50(2.0)
174(6.9)
67(2.6)
ø255 (10.0)
79.5
(3.1
)41
.5(1
.6)
54 (2.1
)50 (2.0
) 117
(4.6
)12
1(4
.8)
13 (0.5
)
109
(1.3
)46
.5(1
.8)
79.5
(3.1
)
126
(5.0
)10
9(4
.3)
134(5.3)
50(2.0)
85(3.3)
85(3.3)
50(2.0)
174 (6.9)
ø255 (10.0)
95 (3.7
)
32 (1.3
) 118.
5(4
.7)
79.5
(3.1
)
122(4.8)
87 87122(4.8)
32(1.3)
32(1.3)
ø255 (10.0)
32(1.3)
32(1.3)
32(1.3)
32(1.3)
17 (0.7
)86 (3.4
)
45˚
36.22˚ 36.22˚
22.5˚
79.5
(3.1
)
86 (3.4
)
6.5
(0.3
)
ø255 (10.0)
ø150ø176
ø254 (10.0)87
(3.4)87
(3.4)
195
(7.7
)40 (1.6
)86 (3.4
)
ø255 (10.0)
ø114(4.5)
ø100 (3.9)
ø174 (6.9)
ø150 (5.9)
150
(5.9
)
195
(7.7
)46
.5(1
.8)
79.5
(3.1
)
ø174 (6.9) ø255 (10.0)
60 (2.4)
110(4.3)
160 (6.3) 160 (6.3)
110(4.3)
60 (2.4)
79.5
(3.1
)23
3.5
(9.2
)
50 (2
.0)
251
(9.9
)
251
(9.9
)
ø255 (10.0)
ø63(2.5)
ø174(6.9)
126
(5.0
)14
5.6
(5.7
)29 (1.
1)57 (2.
2)
271.
6(1
0.7)
86 (3.4
)
29.5
(1.2
)
51.5
(2.0
)
29.5
(1.2
)ø260 (10.2)
ø18(0.7)
ø260 (10.2)
115(4.5)
65
115
(4.5
)
10 (0.4
)
55 (2.2
)19
5(7
.7)
180
(7.1
)55 (2.2
)10
.5(0
.4)
210
(8.3
)55 (2.2
)10
.5(0
.4)
40 (1.6
)22
5(8
.9)
55 (2.2
)
40 (1.6
)
19 (0.7
)
ø120(4.7)
115(4.5)
80.5(3.2)
92(3.6)
145 (5.7)
80.5(3.2)
ø120(4.7)
115(4.5)
100(3.9)
90(3.5)
145 (5.7)
30(1.2)
8(0.3)
Base tool holder ID tool holder
RMP60 probe
Capto-C8 dual face holder
90-Angle tool TTC
Quad tool holder
Boring tool holder
Capto-C8 OD face holder
Milling cap
Capto-C8 quad tool holder
Capto-C8 dual-OD holder
90-Angle tool dual
Tooling Attachment
PUMA VTR2025/2530 series
11 10 /
PUMA VTR2025/2530 series
12 /
Machine SpecificationsProduct Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
PUMA VTR2025/2530series
Standard Accessories
- Table and servo drives and motors- 4-jaw independent chuck- Automatic tool changer system- Lubrication oil cooler- C-axis scale- hydraulic power unit- Automatic lubrication system for
guides- Coolant system and Washer coolant- Through tool coolant- Through spindle coolant- Splash guard and safety guard rail- X-axis slideway protect steel cover- Work light- Patrol lamp(Red, Yellow, Green)- NC power off- Chip pan- Levelling blocks- oundation bolts and nuts- Tool box with maintenance tools
Optional Accessories
- APC type(2-pallet, 3-station)
- Hydraulic chuck and Cylinder
- Automatic index chuck
(valve machining)
- Chip conveyor & bucket
- Tool Setter
- Work Probe
- X axis Scale Feedback
- High pressure coolant system
- Air-conditioner for electrical cabinet
- High cooler for operation panel
- Transformer
- Tool holders
Description UnitPUMA VTR2025/2530 series
PUMA VTR2025/M PUMA VTR2530/M
Capacity Max. turning diameter mm (inch) 2500 (98.4) 3000 (118)
Max. turning height mm (inch) 1900 (74.8)
Max. torque N·m (lbf-ft) 41160 (4200) 54190 (5530)
Max. cutting force kg (lbs) 3000 (6613.8) 5000 (11023.0)
Max. workpiece weight kg (lbs) 15000 (33068.9) 25000 (55114.8)
Table Table diameter mm (inch) 2000 (78.7) 2500 (98.4)
Table speed rpm 1~200 1~150
Table speed range step Auto. 2-step
C-axis (M) Min. index angle deg. 0.001°
Cutting feedrate deg/min 0~900
Max. speed rpm 2.5
Ram
HeadTool size mm (inch) 32(1.3) ( 40(1.6))
Spindle taper - ISO 7/24 No.50
Mill spindle speed r/min 3000
Max. mill spindle torque N·m (lbf-ft) 1782 (1315.1)
Ram cross section mm (inch) 260x260 (191.9x191.9)
Travel &
FeedrateX-axis travel(Saddle horizontal ) mm (inch) -100~1450 (-3.8~57.1) -100~1700 (-3.8~66.9)
Z-axis travel(Ram Veritcal) mm (inch) 1500 (59.1) 1600 (63.0)
Vertical travel of cross rail mm (inch) 1000 (39.4)
X/Z-axis cutting feedratemm/min
(ipm)3000 (118.1)
X/Z-axis rapid traversemm/min
(ipm)10000/7500 (393.7/295.3)
Cross rail rapid traversemm/min
(ipm)250 (9.8)
ATC Type of tool holder - Curvic Coupling
Tool magazinecapacity
set
16 tool (Turning 7, Milling 8 Cap 1): 3 axis12 tool (Turning 12): 2 axis
24 tool/2 axis, 33 tool/3 axis
Max. tool weight kg (lbs) 100 (220.5)
Type of pull stud -
Motor Table motorkW (Hp)
(Cont./30min)
60/75 (80/100)
Mill spindle motor 22/26 (30/35)
C-axis motor kW (Hp) 9 (12)
Power
SourceInput power supply - AC 200/220V ±10%, 50/60Hz ±1
Power capacity kVA 130/170
Machine
SizeFloor space - Refer to page 9
Weight kg (lbs) 61700 (136023.2) 78000 (171958.0)
CNC Controller - DOOSAN FANUC i
※ PUMA VTR2025/2530 series should be reviewed in detail before contract.
13 12 /
CNC Specifications
DOOSAN FANUC i
NO. Division Item Spec. PUMA VTR2025/2530
PUMA VTR2025/2530M
1
Controlled axis
Simultaneously controlled axes 2 axes(X, Z) 3 axes(X, Z, C)
2 Cs contouring control X ●
3 Inch/metric conversion ● ●
4 Stored limit check before move ● ●
5Unexpected disturbance torque detection function
● ●
6
Operation
DNC operationIncluded in RS232C interface.
● ●
7 DNC operation with memory card ● ●
8 Tool retract and recover ○ ○
9 Wrong operation prevention ● ●
10 Handle interruption ○ ○
11 Incremental feed x1,x10,x100 ● ●
12 Manual handle retrace ○ ○
13
Interpolation functions
Nano interpolation ● ●
14 Polar coordinate interpolation X ●
15 Cylindrical interpolation X ●
16 Helical interpolation X ○
17 Polygon machining with two spindles X ●
18 High-speed skip Input signal is 8 points. ○ ○
19
Feed function
Override cancel ● ●
20 AI contour control I ○ ○
21 AI contour control II ○ ○
22 Rapid traverse block overlap ● ●
23
Program input
Optional block skip 9 pieces ● ●
24 Workpiece coordinate system G52 - G59 ● ●
25 Chamfering/Corner R ● ●
26 Custom macro ● ●
27 Addition of custom macro common variables#100 - #199, #500 - #999
● ●
28 Interruption type custom macro ● ●
29 Canned cycle ● ●
30 Multiple repetitive cycles G70~G76 ● ●
31 Coordinate system shift ● ●
32 Direct input of coordinate system shift ● ●
33 Operation Guidance Function
EZ Guidei(Conversational Programming Solution)
● ●
34 Easy Operation package ● ●
35
Auxiliary/Spindle speed function
Constant surface speed control ● ●
36 Spindle override 0 - 150% ● ●
37 Spindle orientation ● ●
38 Rigid tap ● ●
39Tool function/Tool compensation
Tool offset pairs 200-pairs ○ ○
40 Automatic tool offset ● ●
41 Tool life management ● ●
42
Editing operation
Part program storage size & Number of registerable programs
1280M(512KB)_400 programs
● ●
43Part program storage size & Number of registerable programs
5120M(2MB)_400 programs
○ ○
44
Data input/output
Fast data server ○ ○
45 USB memory input/output ● ●
46 Automatic data backup ● ●
47Interface function
Embedded Ethernet ● ●
48 Fast Ethernet ○ ○
49Robot interface
Robot interface with PMC I/O module ○ ○
50 Robot interface with PROFIBUS-DP ○ ○
Standard Optional X Not applicable
Responding to Customers Anytime, Anywhere
AMERICA EUROPE
Global Sales and Service Support Network
Technical Center: Sales Support, Service Support, Parts Support
4Corporations
198Service Post
51Technical Centers
164Dealer Networks
3Factories
PUMA VTR2025/2530 series
14 /
Product Overview
Basic Information
Machine Line-up
Detailed
Information
Major capabilities
Applications
Diagrams
Specifications
Customer Support
Service
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.
We help customers to achieve
success by providing a variety of
professional services from pre-
sales consultancy to post-sales
support.
Customer Support Service
- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair
Field Services
- Supports machining methods and technology
- Responds to technical queries- Provides technical consultancy
Technical Support
- Programming / machine setup and operation
- Electrical and mechanical maintenance
- Applications engineering
Training
- Supplying a wide range of original Doosan spare parts
- Parts repair service
Supplying Parts
CHINA (Yantai)
CHINA (Shanghai)
INDIA
Changwon FactoryHead Office
15 14 /
※ PUMA VTR2025/2530 series should be reviewed in detail before contract.
Major Specifications
PUMA VTR2025/2530 series Description Unit PUMA VTR2025/M
PUMA VTR2530/M
Max. machining dia. mm (inch) 2500 (98.4) 3000 (118.1)
Max. machining height mm (inch) 1900 (74.8)
Max. allowable workpiece weight kg (lb) 15000 (33068.9) 25000 (55114.8)
Travel distanceX axis mm (inch) -100~1450 (-3.9~57.1) -100~1700 (-3.9~66.9)
Z axis mm (inch) 1500 (59.1) 1600 (63.0)
Rapid traverse rate
X axis m/min (ipm)
10 (393.7)
Z axis m/min (ipm)
7.5 (295.3)
www.doosanmachinetools.com
www.facebook.com/doosanmachinetools
www.youtube.com/c/DoosanMachineToolsCorporation
Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400
Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.Tel +1-973-618-2500 Fax +1-973-618-2501
Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, GermanyTel +49-2133-5067-100 Fax +49-2133-5067-111
Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064
Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)Tel +86 21-5445-1155Fax +86 21-6405-1472
ver. EN 180927 SU
*For more details, please contact Doosan Machine Tools.
*The specifications and information above-mentioned may be changed without prior notice.
* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,
the registered trademark holder.
There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
Fire Safety Precautions
top related