profile shovon group 2016
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S H O V O N G R O U P O F C O M P A N I E S L I M I T E D
S I N C E - 1 9 9 1
Key Persons
Iqbal Yousuf ShovonManaging Director
Taufiqul Islam AntuDirector
Abu Ahmad SiddiqueChairman
Shovon Group of Companies Ltd.
INTRODUCTION
ShovonShovon GroupGroup ofof companiescompanies isis aa renownedrenowned enterpriseenterprise sincesince 19911991 withwithimportimport && exportexport rightright thatthat specializesspecializes forfor deploymentdeployment ofof designdesign &&productionproduction ofof knitwearknitwear && sweatersweater..
ShovonShovon GroupGroup ofof companiescompanies isis locatedlocated inin NarayanganjNarayanganj,, oneone ofof thethepioneerpioneer industrialindustrial citiescities ofof Bangladesh,Bangladesh, havinghaving anan areaarea aboutabout 1515 AcresAcres ,,withwith anan employmentemployment ofof overover 99,,000000 peoplepeople..
AimingAiming atat continuouscontinuous andand steadysteady development,development, ShovonShovon groupgroup ofofcompaniescompanies hashas establishedestablished thethe developmentdevelopment philosophyphilosophy ofof deservingdeserving thethemarketmarket andand developmentdevelopment ofof thethe companycompany.. ItIt seeksseeks coco--operationoperation basedbased ononcreditcredit standing,standing, betterbetter serviceservice andand mutualmutual benefitbenefit..
ShovonShovon groupgroup ofof companiescompanies dedicateddedicated toto exploreexplore thethe widewide internationalinternationalappealappeal marketmarket andand seekingseeking moremore internationalinternational partnerspartners forfor thethe gloryglory ofof thethe2121stst centurycentury..
Shovon Group of Companies Ltd.
• Knitwear Division-Fabric Knitting Unit-Fabric Dyeing Unit -Knit Garments Production Unit
• Sweater Division-Yarn Dyeing Unit-Sweater Production Unit
• Printing Division-Automatic Machine Printing Unit -All Over Fabric Printing Unit
• Accessories Division-Woven & Printed Labels Unit-Packaging Unit-Zipper Unit-Embroidery & Sewing Thread Unit
Our ConcernS H O V O N G R O U P O F C O M P A N I E S L I M I T E D
•Quality AssuranceQuality Assurance
••Resilient PerformanceResilient Performance
••On Time DeliveryOn Time Delivery
••Competitive PricesCompetitive Prices
••Better CommunicationBetter Communication
Why Choose Our Products ?Why Choose Our Products ?
Group Turnover
Shovon Group of Companies Ltd.
0
20
40
60
80
100
120
USD (in Million)
2012201320142015
106.395.9 96.2
70.4
Division Wise Turnover 2015
Shovon Group of Companies Ltd.Shovon Group of Companies Ltd.
0
10
20
30
40
50
60
70
USD ( in Million)
Knitwear DivisionSweater DivisionPrinting DivisionAccessories Division
61.77
25.7
11.517.32
Existing Customers (Knit)
Shovon Group of Companies Ltd.
Existing Customers (Sweater)
Shovon Group of Companies Ltd.
Unit : Fabric KnittingProduct Category : Single Jersey, Rib, Interlock
Pique, Jersey with Lycra , Fleece.No. of Machine : 124Machineries : Fukahama - Taiwan
Lisky - Taiwan Jiunn long – TaiwanAround Star - TaiwanMatsuya - Japan
Production Capacity : 25 Ton / Day
Factory Profile
Shovon Group of Companies Ltd.
Collar Knitting Machines
Fabric Knitting Unit
Fabric Knitting Machines
Fabric Knitting Unit
Fabric Knitting Machines
Fabric Knitting Unit
Knitted Fabric check before delivery to Dyeing
Fabric Knitting Unit
Unit : Fabric Dyeing
Dyeing Category : Cotton , P/C , CVC, T/C.
Machineries : Dyeing Machines : Fongs – ChinaDewatering : Fab-con - USA
Calator - Sweden
Bianco - Italy
Dryer : Tung Yang – TaiwanFongs – China
Stenter : Bruckner – GermanyEhwha – Korea
Compactor : Lafer – ItalyFab-con – USATube-tex – USA
Soft Setting Calendar : Dong Nam
Sueding Machine: Lafer - Italy
Production Capacity : 30 Ton /Day
Factory Profile
Shovon Group of Companies Ltd.
Dyes Store
Fabric Dyeing Unit
View from top
Fabric Dyeing Unit
Dyeing Machines
Fabric Dyeing Unit
Dyeing Machines
Fabric Dyeing Unit
Dewatering Machines
Fabric Dyeing Unit
Dyers
Fabric Dyeing Unit
Fabric Compacting
Fabric Dyeing Unit
Stenter Machine
Fabric Dyeing Unit
Dyed Fabric check before delivery to Cutting
Fabric Dyeing Unit
Factory Profile
Unit : Knit Garments ProductionProduct Category : Knitwear (Light Knits)No. of Line : 55Machineries : Pegasus - Japan
Brother - Japan Juki – ChinaIMA - Italy
Production Capacity : 100,000 Pcs / Day
Shovon Group of Companies Ltd.
Fabric StorageKnit Garments Production Unit
Cad SectionKnit Garments Production Unit
Pre cutting check of fabricKnit Garments Production Unit
Spreader Machine for fabric layingKnit Garments Production Unit
Automatic cutting machineKnit Garments Production Unit
Cutting quality check
Knit Garments Production Unit
Sewing Lines
Knit Garments Production Unit
Pressing
Knit Garments Production Unit
Final Checking before packing
Knit Garments Production Unit
Finishing Accessories AttachmentsKnit Garments Production Unit
Garments passing through metal detection machine to the metal free zoneKnit Garments Production Unit
Packing
Knit Garments Production Unit
Finished goods warehouse.
Knit Garments Production Unit
Unit : Yarn DyeingProduct Category : Acrylic, Cotton, 50/50 Cot/Acr,
70/30 Acr/Wool, Acr Mohair Like, Acr Melange, Smilling, Acr Cotton Like, Acr Wool Like, Acr Cashmere Like.
No. of Machine : Dyeing- 16 units, Dryer - 01 unit, Hydro – 02, Packing – 01.
Machineries : Tanabe -JapanFongs– ChinaRM Flying - China
Production Capacity : 30,000 lbs/ day
Factory Profile
Shovon Group of Companies Ltd.
Dyeing Machines
Yarn Dyeing Unit
Dyeing MachinesYarn Dyeing Unit
Unit : Sweater ProductionProduct Category : All Kinds of Heavy Knitwear No. of Machine : Knitting Machine :
Multi gg Automatic Jacquard – 270 units 3 gg – 130 Units5 gg – 70 Units 7 gg – 150 Units 12 gg – 150 Units
Machineries : Shima Seiki – JapanStoll - GermanyFlying Tiger – Taiwan
Production Capacity : 15,000 Pcs / Day
Factory Profile
Shovon Group of Companies Ltd.
Yarn Winding Process
Sweater Production Unit
Jacquard Knitting Machines
Sweater Production Unit
Knitting Processing Floor
Sweater Production Unit
Linking Processing Floor
Sweater Production UnitSweater Production Unit
Linking Processing floor
Sweater Production Unit
Trims attachment
Sweater Production Unit
Washing & Drying ProcessSweater Production Unit
Pressing
Sweater Production Unit
Quality Check
Sweater Production Unit
Sweater Production UnitSweaters passing through metal detection machine to the metal free zone
PackingSweater Production Unit
Finished goods in warehouse
Sweater Production Unit
Unit : Automatic Machine Printing Product Category : All Types of Screen PrintNo. of Machine : 6 UnitsMachineries : M&R – USA
Ansal - TurkeyProduction Capacity : 80,000 pcs/day
Factory Profile
Shovon Group of Companies Ltd.
Top viewAutomatic Machine Printing Unit
Printing ProcessAutomatic Machine Printing Unit
Curing after printingAutomatic Machine Printing Unit
Heat-press
Automatic Machine Printing Unit
Unit : All Over Fabric PrintingNo. of Machine : 1 UnitMachineries : Ichinose – JapanProduction Capacity : 4,000 kgs/day
Factory Profile
Shovon Group of Companies Ltd.
Top view
All Over Fabric Printing Unit
AOP design & screen making
All Over Fabric Printing Unit
Printing ProcessAll Over Fabric Printing Unit
Unit : Woven & printed LabelsProduct Category : Taffeta Woven Label
Printed Satin & Paper Label No. of Machine : Woven : 4 units
Printed : 4 unitsMachineries : Jakob Muller -Switzerland
RM Flying - ChinaProduction Capacity : 400,000 pcs/day
Factory Profile
Shovon Group of Companies Ltd.
Woven Label MachineWoven & printed Labels Unit
Label Printing MachinesWoven & printed Labels Unit
Unit : PackagingProduct Category : Corrugated Cartons
Poly bags HangtagsElastic
Machineries : Hyplas - Taiwan Heidelburg – Germany
Factory Profile
Shovon Group of Companies Ltd.
Poly Bag making Process
Packaging Unit
Carton making processing
Offset Printing
Packaging Unit
Unit : Zipper Product Category : Metal, Vislon, Nylon ZipperMachineries : Tek –Taiwan,
Flying Yang Industry co. Ltd.Production Capacity : Metal - 65,000 pcs/day
Vislon - 65,000 pcs/day Nylon - 75,000 pcs/day
Factory Profile
Shovon Group of Companies Ltd.
Zipper Unit
Zipper Unit
Zipper Unit
Zipper Unit
Zipper Unit
Zipper Packing
Unit : Embroidery & Sewing ThreadProduct Category : Embroidery, Sequin Attach, Appliqué
Sewing ThreadNo. of Machine : 5 units Machineries : Jintel-China
Factory Profile
Shovon Group of Companies Ltd.
Embroidery Process
Embroidery & Sewing Thread Unit
Embroidery Process
Embroidery & Sewing Thread Unit
Thread windingEmbroidery & Sewing Thread Unit
Thread Conning processEmbroidery & Sewing Thread Unit
Laboratory• Machineries : Spectro Photo Meter – Data color 650, Switzerland
Light Box – Verivide, UKCrock Meter – Daelim Starlet, KoreaIR lab machine - Daelim Starlet, Korea Tube less auto dispenser - MSI, TaiwanAuto Solution maker - MSI, Taiwan Light Fastness tester - Atlas, GermanyWashing – Siemens, GermanyLab tumble dryer - Siemens, Germany Lab Flat dryer - Daelim Starlet, Korea Analytical Balance – CAS, KoreaPerspiration Meter - Atlas, GermanyGrey Scale – SDL, UKGSM Cutter – Mesdan, Italy Tumble Shrinkage Meter – James H Hill, Germany
Laboratory
• Testing Facility: Color Fastness to lightColor Fastness to waterColor Fastness to rubbingColor Fastness to perspirationFabric BurstingPillingDimensional Stability to washingFabric Spirality Ph valueFabric GSMYarn Count
Laboratory
Laboratory
Laboratory
Laboratory
Data color processingLaboratory
Shovon Group of Companies Ltd.
Audit for meeting buyers’ requirementTo meet buyers requirement, the following audit has been done for Safety,Social, Technical & Security compliance, and continual development is inprogress.
Shovon Knitwear Limited• Audited by Accord for Building, Fire & Electrical Safety• Remediation status:
* Structural done - 83% * Fire done- 75%* Electrical done - 88%
• BSCI - SGS (SIPLEC)• ICS - ITS (Carrefour)• Technical - B.V (Carrefour)• ISO 9001-2008 - G.G (QMS) • C-TPAT(Custom Trade Partnership Against terrorism) – SGS (US-PLO)• Oeko-Tex (Takko)
Shovon Group of Companies Ltd.
Taufiq Sweater Limited
• Audited by Alliance for Building, Fire & Electrical Safety• Remediation status:
* Structural done - 80% * Fire done- 78%* Electrical done - 85%
• BSCI - ITS (SIPLEC)• ICS - TUB SUD (Carrefour) • Social, Technical & C-TPAT - B.V (JC Penney)
Beside above mentioned, buyers’ like CASINO, TAKKO, CAMAiEU,TEMA representatives audits the factories frequently to oversee thestatus of the facility.
Audit for meeting buyers’ requirement
Welfare Facility
Full time Doctor & Nurse available on site
Welfare Facility
Daycare Facility
Welfare Facility
Family of Late Md. Saidur Rahman, Production Manager,Taufiq Sweater; receiving a donation of BDT 10,00,000/= (USD$12000) from Company Management after his natural death.
Welfare Facility
Donation provided for treatment (Multiple times)Donation provided for treatment (Multiple times)
Welfare Facility
Welfare Facility
Donation provided for treatmentDonation provided for treatment
Donation provided to spouse of dead workerDonation provided to spouse of dead worker
Health&
Safety
Evacuation Plan with necessary fire fighting equipments on each floorHealth & Safety
Health & SafetyFire Fighting equipments on each floor
Health & Safety
Central Fire Fighting systemHealth & Safety
Fire Fighting Training done monthly
Health & Safety
Fire Fighting Training done monthly
Health & Safety
Fire Drill done monthlyHealth & Safety
Fire Drill Assembly done monthly
Health & Safety
Clean Dinning Area
Health & Safety
Canteen
Health & Safety
Drinking water purification system
Health & Safety
Pure Drinking water Available on each floorHealth & Safety
ManagementSystem
Electronic Attendance & Payroll System ensuring workers transparent salary.
Management System
Management SystemElectronic Attendance & Payroll System ensuring workers transparent salary.
Notice Board allowing workers to aware about company policy & labor law.
Management System
Security Checking before loading goods for shipping
Management System
Environment Management System Training done monthly on several subject
Management System
New Worker Orientation done after recruitment
Management System
Workers Participation Committee Meeting done every two months
Management System
Security Awareness Training quarterly
Management System
First Aid Training done every two months
Management System
Corporate Social Responsibility
As part of corporate social responsibilities (CSR) Shovon Group ofCompanies Limited and SIPLEC are working together to enhance theenvironmental performance, based on most important 4 pillar - Energy,Water, Waste & Green House Gases (GHS) for environment activities,consist of the program with 3 level, named GSCP (Global SocialCompliance Program).
1st level already achieved and second level close to achieve.
Corporate Social Responsibility
Water Softening Plant: water treated to minimize the hardnessbefore consuming for dyeing process to reduce chemicalconsumption.
Corporate Social Responsibility
Effluent Treatment Plant: Waterreleased form the dyeing house goesto the Effluent Treatment Plant. Highlyadvanced “Elector ContaminantRemoval” plant removes allhazardous ingredients from the wastewater. Advanced aeration systemmaintains Dissolved Oxygen level inwater to its target parameters beforedischarged to sewerage.
Corporate Social Responsibility
Monitoring water consumption: To minimize water consumptionseveral flow meters are installed & the record kept periodically.
Corporate Social Responsibility
BBT system: Bus Bar Tranking system are installed to minimizevoltage drop and consumes less electricity. It is also safe fromelectrical short circuit & fire hazard.
Corporate Social Responsibility
Traditional 40 watts T8 lights are replaced by 28 watts T5 tubelights to save electricity but maintaining same lumen.
Condensed recovery system allowing torecover waste water & steam are re-using inthe dyeing process. This system helps tosave energy.
E-mailinfo@shovongroup-bd.com
Webwww.shovongroup-bd.com
BankDutch Bangla Bank Limited
Narayanganj Branch, Narayanganj, BangladeshPrime Bank Limited
Narayanganj Branch, Narayanganj, Bangladesh
The City Bank LimitedNarayanganj Branch, Narayanganj, Bangladesh
A D D R E S SFactory & Head Office
West Masdair, Fatullah, Narayanganj.1400Bangladesh Call : + 88-02-7631501/ 7631416Fax : + 88-02-7631491 / 7631496
Dhaka Office
City Heart, Suit # 14/5 (13th Floor)67 Nayapalton, Dhaka-1000
BangladeshCall : + 88-02-9355643 Fax : + 88-02-9336667
Shovon Group of Companies Ltd.
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