procon systems presentation.2007.eng

PROCON SYSTEMS S.A.PRESENTATION

Founded in 1995Staff 40 employees6M € turn over in 2006, 50% exportHead Office in Badalona (Barcelona)The TÜV CERT certifies that PROCON SYSTEMS has a Quality System implemented for Design, Fabrication, Installation and Commissioning of Industrial Automation Projects according to ISO 9001:2000 Standard

GENERAL DATA

Member of

ACTIVITIESElectrical Engineering DesignRobot and PLC ProgrammingSystems Design and AnalysisHigh-Level Software ProgrammingDevelopment of Information TechnologiesProcess Simulation

SPECIALIZATIONIndustrial Process AutomationVisualization Systems,

Management and Process SupervisionVerification Systems and Quality ControlSpecial Projects

AREASAutomotiveAuxiliary AutomotiveIndustrial ElectronicsAeronauticsScientific InstallationsEnvironment

CLIENTSAutomotive Auxiliary Automotive Aeronautics

Environment

OthersEUROPEAN COMMISIONRESEARCH DIRECTORATE-GENERAL

Directorate J-Energy (EUROATOM)

PROJECT LOCATIONS

GERMANYEisenach

RüsselsheimBochum

Kaiserslautern

ARGENTINAPacheco

BELGIUMAntwerp

CHINAShangai

SLOVAKIABratislava

FRANCEPoissy

UNITED KINGDOM

Ellesmere Port Ryton

Birmingham

MEXICOPuebla

PORTUGALAzambuja

SWEDENTrollhättan

POLANDGliwice

FINLANDTampere

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

Electrical Engineering of InstallationsElectrical InstallationRobot and PLC ProgrammingDiagnostic and Monitoring Software ProgrammingVerification of Installations and Start-upsProduction AssistanceClient Training

MOBY-M

I/O

A GANCHO T.

AUTOMATA

S5-135U

Fotocélulas

Display Display

Escritor datos del Gancho "C"

MOBY E

Portadores datos

MOBY E

Sistema

visualización auditoria

Lectores

MOBY E

Lector

MOBY E

Lector

MOBY E

Cámara de visión

artificial

PROCESS AUTOMATION

Front LongitudinalsSide Panel Lines

VITO / NCV2Vitoria (Spain)

Floor Body MainRespot Body Main

TINOBarcelona (Spain)

Front LongitudinalFront CarDash PanelFront DoorsBack Doors

S-4300 / 0411Azambuja (Portugal)

PRODUCTION LINE AUTOMATION

Front Car

ASTRAEisenach (Germany)

Subassemblies S-4300

CORSAEisenach (Germany)

Subassemblies S-4300Lateral Framing S-4400Reinf. Back Seat S-4400Hood S-4400

CORSAZaragoza (Spain)

HoodReinforcement Doors

LCCM / ASTRAAbadiño (Spain)

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

Underbody MarriageFloor Panel SideReinf. Back Panel LowerTailgate Welding Line

VECTRA / NCVRüsselsheim (Germany)

Subassemblies

VECTRA / NCVKaiserslautern (Germany)

Subassemblies

EPSILON II / VECTRAKaiserslautern (Germany)

HoodBodenFront UpperFront Side

LCCM / ASTRAGliwice (Poland)

Hood Line

DELTA / ZAFIRABochum (Germany)

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

Underbody LineSubassemblies

206Ryton (United Kingdom)

206Poissy (France)

Underbody LineSubassemblies

JimmyLinares (Spain)

Front Car

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

Door Lines

AROSAMartorell (Spain)

Underbody LineSide Panel Lines

LEONMartorell (Spain)

Side Panel Lines

PQ24 / TOLEDOMartorell (Spain)

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

Front Car

POLOPamplona (Spain)

RoofSide Panel Lines

IBIZAPacheco (Argentina)

Floor Panel SideReinf. Back Panel Lower

VECTRAEllesmere Port (United Kingdom)

Outer side panel assemblyHood and Fender assemblyDecklid

PROJECT 460Trollhättan (Sweden)

InnovatumHood assemblyFender assembly

PROJECT 408Trollhättan (Sweden)

PROCESS AUTOMATION

PRODUCTION LINE AUTOMATION

DEVELOPMENT AND ELECTRICAL INSTALLATION OF TOOLS AND HANDLING FOR

HTP AND S19 OF A380 (2002 – 2004)Development and execution of the electrical project for two tools for the HTP and three turn over machines for the S19, dedicated to the fabrication of carbon fibre covering for the rear stabilizer and a fuselage section of the commercial plane AIRBUS-A380, factory in Illescas (Spain)Electrical Design of the installationsPLC and user Interface ProgrammingStart-up and production assistance

PROCESS AUTOMATION

REAR STABILIZER PROJECT A400M(2002 – 2004)

Electrical Engineering for the assembly of rudder and other parts of the Rear Stabilizer of the Airbus 400M.

Electrical Design of the installations

PROCESS AUTOMATION

PROJECT HOT DRAPE FORMING CELL 787 (2001 – 2002)

Electrical Engineering and cabinet fabrication for the Hot Drape Forming Cell of the horizontal Stabilizer for the Boeing 787

Electrical design of the installationsFabrication of 2 electrical control cabinets

PROCESS AUTOMATION

DESIGN AND INSTALLATION OF A CHASSIS CLEANING LINE IN THE PAINT SHOP (2000 – 2002)

Electrical Engineering and Installation of a Chassis Cleaning System capable of treating distinct vehicle models in the Paint Shop, factory in Barcelona (Spain)Electrical Design and complete installationPLC and Numeric Control programmingPLC and PC application design and database for editing and storage of model parametersTraining, start-up and production assistance

PROCESS AUTOMATION

UBS RETOOLING LINE 1 AND 2 (2005 – 2007)

Retooling of production lines for applying sealing paste UBS 1 and UBS 2, factory in Martorell (Spain)

Electrical Design and InstallationDesign, Dimensioning and Installation of network and communication busesPLC, Robots, Supervision PCs and Paste Dosage Systems programmingTraining, start-up and production assistance

PROCESS AUTOMATION

MANAGEMENT AND SUPERVISION SYSTEMS

PRODUCTION CONTROL SYSTEM (2000 – 2007)

Design, installation and start-up of a production control system for the factory in Martorell (Spain)

Design, installation of the control stations, interfaces, communication with the field PLCs and monitoringElectrical design and installation of remote production launch points.

PLC programming of the installationInstallation of Redundant systems for data safety.

Programming of Camera and Automatic Barcode Scanners

APPLICATION FOR EXTERNAL RELATIONS MANAGEMENT (2004)

Design and implementation of a multi-user application for the management of external incidences and their associated documentation for the company in its head office in St. Joan Despí (Spain)

Programming of a multi-user PC applicationDatabase adapted to the client requirements and report systemDocument management system for the storage and maintenance of the associated documentationStart-up and staff training

MANAGEMENT AND SUPERVISION SYSTEMS

WHEEL ALIGNEMENT MACHINES 1- 4 MODIFICATION(2000 – 2006)

VERIFICATION AND QUALITY CONTROL SYSTEMS

Modernization, adaptation to new models and start-up of 4 Wheel Alignement Machines in the factory in Barcelona (Spain)

Design and implementation of a customized PC applicationRestructure of the PLC program adding new functionalitiesHardware installation modernization: display elements, data acquisition systems and user interfacesTraining, start-up and production assistance

MODIFICATION OF WHEEL ALIGNEMENT MACHINES 1-4 IN PLANT 9 AND 1-4 IN PLANT 11 (1999– 2007)

Modernization, adaptation to new models and start-up of wheel alignement machines in the factory in Martorell (Spain)

Design and implementation of a PC application for work cycle controlPLC program restructuration for the adaptation to the new requirementsHardware installation modernization:

Display elements, data acquisition systems and user interfaces

Mechanical modifications for the new functionalities and adaptation to new modelsTraining, start-up and production assistanceQSSM network connection for quality control

VERIFICATION AND QUALITY CONTROL SYSTEMS

TRACING SYSTEM FOR SCREWING IN THE FINISH LINES IN PLANT 1 (2003 - 2006)

Design and Implementation of a Tracing System for the Screwing Data in the Finish Lines of the plant 1 in the factory in Martorell (Spain)Design and installation of all screwing stations: standard stations, GRC and Large-scale Repairs. Implementation of the tracing System for the screwing for the quality control in all stationsAnalysis, design and implementation of TraSys data management system for the generation of reports and statistics calculations, realized through a web interface

VERIFICATION AND QUALITY CONTROL SYSTEMS

TRACING SYSTEM FOR SCREWING OF IMPORTANT A AND B IN THE X-83 ASSEMBLY LINE (2005-2007)

Installation of a PokaYoke system for the tracing of the screwing data in the X-83 assembly line located in the factory in Barcelona (Spain)Electrical design and installation of a tracking system, using mobile data storage units in the vehicles and antennas in the screwing stationsDesign and implementation of a customized control application Programming of PCs and PLCs of the installationDatabase generation with the compiled results for quality controlTraining, start-up and production assistance

VERIFICATION AND QUALITY CONTROL SYSTEMS

TESTING SYSTEM FOR ELECTRICAL PARTS IN DOORS(1998 – 2005)

Design and implementation of a testing system for electrical parts in doors in the door assembly lines of plant 8 and 9 in the factory in Martorell (Spain)Electrical Design, Construction and Installation of the Testing Stations. Study of the electrical parts of doors in order to establish the quality parametersCAN, LIN and KWP2000 bus analysis. Developement of the complete communication interfaces for the Electronic Control Units of the doorsSystem connection to the SEAT network for the reporting of test results

VERIFICATION AND QUALITY CONTROL SYSTEMS

SPECIAL PROJECTS

CONTROL SYSTEM FOR THE PROTOTYPE CMM / SCEE AND CTM FOR ITER (2006 - 2007)

Design and fabrication of the electrical control system for the mechanics and hidraulics of the systems CMM / SCEE and CTM, located in DTP2, being under construction in Tampere (Finland), for the ITER fusion reactor Design and fabrication of CCS (control cabinet), cabling extension and IWC (field connection cabinet)Development and performance of the test procedure with client supervision

DEVELOPMENT OF A LASER WELDING SYSTEM FOR DIFFERENT TYPES OF POLYMERS (2007)

PLASWELD project financed by the EU under the VI MARCO program

Development of an automated welding system using a laserDevelopment of new polymer materials that absorve light in the near infrared range in order to weld chemically incompatible plastic materialsImplementation of a dosage system for quick and precise assembly

SPECIAL PROJECTS

SYSTEM OF PEOPLE PROTECTION FOR THE LIGHT LABORATORY OF THE ALBA SYNCROTRON (2007)

Design, Supply, Programming, Installation and Acceptance Tests for the System used for protection of the people for the Linac, the Booster Syncrotron and the Storage Ring in ALBA Syncrotron, being under construction in Cerdanyola del Vallès (Spain)Safety PLCs and SCADA programmingDesign and installation of the mechanical parts of the safety system and the monitoring systemPerformance of the protocol Test for acceptanceStart-up and assistance

SPECIAL PROJECTS

FUNCTIONAL ANALYSIS FOR THE AUTOMATED STORAGE SYSTEM OF T12 (2006-2007)

Analysis of the operation process, hardware and software, communications, data storage and data management. Generation of Technical Specifications for the modernization of the Automated Storage system of T12 located in the factory in Martorell (Spain)

Analysis of the automatic transport systems and the input / output areasPLCs program analysisCommunication analysis between all field elements, PLCs and PCsAnalysis of Data System structures

Database analysisGeneration of the specifications for future proposals of system modernization

SPECIAL PROJECTS

CONTACTArquímedes, 26

08918 Badalona

Spain

+34 93 460 99 40 +34 93 383 16 01

http://www.proconsystems.net

procon@proconsystems.net