navitas injection moulds 2015

Plastic Injection Moulds

Complete Solutions in Tool-making

“Full-service” supplier of hi-quality moulds and tooling for plastic parts

Professional support in the design and construction of high-grade precision injection moulds at “best costs” and “short lead-time”

Integrated capabilities in mould design, prototyping, mould making, mould-trials/moulding and part-assembly.

Navitas

Set up: 2007

Certification: ISO9001

Factory area: 3500m2

Employees: 100

Tooling Capacity: 300~400 moulds/year

2-shift-operation (6 days per week)

Location: Shenzhen, Guangdong, China

Max mould in size: 1200x800x700mm

Max mould in weight: 5T

Factory 1 (for precision moulds)

Navitas JV Toolshop Profile

Set up: 2008

Certifications: ISO9001, TS16949

Factory area: 5000m2

Employees: 150

Tooling Capacity: 400~500 moulds/year

2-shift-operation (6 days per week)

Location: Shenzhen, Guangdong, China

Max mould in size: 2000x1500x1200mm

Max mould in weight: 25T

Factory 2 (for standard & large moulds)

Navitas JV Toolshop Profile

Product Range

* 60% of our moulds are for automotive parts

• Standard Plastic Injection Moulds• Precision Moulds with tight tolerances• Multi-cavity moulds• Hot-runner moulds• Insert Moulds & Over Moulds• 2K Moulds, Gas-assist Moulds• Stack Moulds• Moulds for Chrome-plating parts• Thermoset/Duroplast Moulds

Common material used for moulding:ABS, PC, PS, PMMA, PP, PA6, PA66, PBT, PPS, POM, TPE, TPV, PPA, etc.

Thermoset/Duroplast material:BMC, SMC, Melamine, Phenolic, UREA

In-house Moulding/Trials Dimensional reports for the samples Provision for samples upon each mould trial Providing detailed final mould trial parameters 4-hour continuous mould running upon request Offering mould trial videos on request

Mould Test and Production

Mould buildingMilling/Wire-cutCNC/EDM/PolishAssembly

Injection mouldingproduction

Project startMould designMould-flow analysis2D/3D drawings

Mould trial & improveFull dimension checkMoulding conditionsISIR report

Concept ideaFeasibility studyCost targetsQuotation

MOULD IDEAS RFQ Product type Material type Lifetime Production volume Number of Cavity Moulding place Cycle time

PHASE 1CONCEPT DEFINITION

PHASE 2DEVELOPMENT

PHASE 0PROJECT INITIATION

PHASE 4PRODUCTION LAUNCH

PHASE 3VALIDATION

• CONTINUOUSIMPROVEMENTS

• TECHNICALSUPPORT

• CUSTOMIZEDSERVICES

Mould Development Process

European and North American tooling design standards (DME/HASCO) Feasibility Study (DFM), product improvement proposal Complete in-house design, 2D and 3D design approval before cutting steel CAD/CAE/CAM software: UG/Solidworks/Pro-E/AutoCAD/ etc. Mould Flow Analysis Regular follow up by English-speaking PMs from the project kick-off to completion Technical discussion with PPT reports

Navitas Design & Engineering

Wide range of injection moulds from single cavity SPI class 103 moulds to multi-cavity SPI class 101 moulds

Major suppliers for the Steel:Diado, Assab (Uddeholm/Böhler), Finkl, Groditz and Schmolz+Bickenbach

Major suppliers of hot runner systems:MOLDMASTER, SYNVENTIVE, INCOE, HUSKY, MASTIP, HRS, EWIKON, YUDO, etc.

Mould Making

Tool Shop Equipment List (Factory 1)Manufacturing Machine

No. Name of Equipment Brand Country of Origin Capacity Quantity1 High Speed CNC FANUC Japan 550X500X450 22 High Speed CNC YCM Taiwan 850x650x500 13 CNC Machining Centre YCM, JiaTie Taiwan 560X500X450 34 CNC Machining Centre YCM, LeadWell Taiwan 850x650x500 25 CNC Machining Centre YCM Taiwan 1000x650x600 16 CNC EDM Machine Makino Japan 500X350X350 27 CNC EDM Machine DMEC-Sodick China 500X350X350 18 EDM Machine Wintop Taiwan 600X400X400 59 CNC Lathe HanMing China 210 Milling Machine Jonint Taiwan 611 Grinding Machine WangPan Taiwan 450X200X350 612 Wire-Cut machine Jonint Taiwan 213 Laser Engraving machine China 114 Spotting machine NICE China 1000*700 (70T) 1

Measurement & Inspection1 3D CMM HEXAGON Germany 700x500x500 12 Optical projection instrument (2.5D) HEXAGON Germany 500x400x400 13 Micro Video Measureing Machine SVM Taiwan 14 Hardness Tester Lailuote China 15 Height Gauge Mitutoyo&Sony Japan 36 Ceramics Block Gauge Mitutoyo Japan 1 Set7 Other Common Measuring Instruments Mitutoyo Japan more than 20

Mold Testing 1 Injection Molding Machine Sumitomo Japan 80 Ton 12 Injection Molding Machine Yizhimi China 160 Ton 13 Injection Molding Machine Haitian China 120 Ton 14 Injection Molding Machine Haitian China 250 Ton 15 Mold Temperature Controller SHINI China 120°C /58Lpm 16 Hot Runner Temperature Controller Yudo Korea sinsle-16 Zone 27 Material Drying Oven, Hopper Dryer Maguire China General - 150°C 3

Tool Shop Equipment List (Factory 2)Manufacturing Machine

Name of Equipment Brand Country of Origin Specification QuantityYCM Taiwan 2000X1200X860,10000r/m (Gantry CNC) 1

MAKINO Japan 900X510mm, 20000r/m 1FANUC Japan 600X500mm, 24000r/m 2

YCM Taiwan 850X510mm, 15000r/m 2YCM Taiwan 560X410mm, 10000r/m 2Kejie China 1060X600mm, 8000r/m 1

MAKINO Japan EDGE3 1MAKINO Japan EDGE2 1

HANSPARTK China HE180/1800X750X500 1HANSPARTK China HP35/350X250X300 2HANSPARTK China HP75/700X400X300 2

King One Taiwan Topend ED-50 1Sodick Japan AQ400LS,+/-0.003mm 2Sodick Japan AG400L,+/-0.003mm 1Accutex Taiwan HQ-75F, +/-0.003mm 1Accutex Taiwan HQ-56S,, +/-0.005mm 1Accutex Taiwan HQ-35S,, +/-0.005mm 1

Grinding Machine WangPan China 450X200X350 6Milling Machine Jonint China * 6CNC Lathe Guangzhou China 500mm 1Spotting machine AQUAmate China LS-160-1612 1Laser Engraving machine Zhengya China 110X110 1

Measurement & Inspection3D CMM Hexagon Germany 600x800x600 1Optical projection instrument (2.5D) Serein China 500x400 1Micro Video Measureing Machine Mitutoyo Japan 1Height Gauge TESA Switzerland 1Hardness Tester Lailuote China 1

Mold Testing Haitian China 380 Tons 1Haitian China 280 Tons 1Haitian China 200 Tons 1Haitian China 120 Tons 1Haitian China 90 Tons 1

Precision EDM Machine(8 sets, max= +/-0.003mm)

Injection Molding Machinewith Robot(5 sets)

CNC Machining Centre(7 sets, max= +/-0.005mm)

Precision Wire-Cut Machine(6 sets, max= +/-0.003mm)

Tooling workshop (Factory 1)

Equipment Brands (from left):FANUC, YCM, LeadWell

CNC Machines (Factory 1)

EDM Machines

Equipment Brands (from left):MAKINO, Wintop

(Factory 1)

Grinding machines (Factory 1)

Tooling workshop (Factory 2)

CNC Machines (Factory 2)

CNC Machines

Equipment Brands (from left):MAKINO, FANUC

(Factory 2)

Gantry CNC Machines

Equipment Brand:YCM

(Factory 2)

Precision EDM Machine

Equipment Brands (from left):MAKINO, HANSPARTK

(Factory 2)

Double-head EDM Machine

Equipment Brand:HANSPARTK

(Factory 2)

Precision Wire-cut Machine

Equipment Brands (from left):Sodick, Accutex

(Factory 2)

Grinding Machines (Factory 2)

Spotting Machines(Factory 2)(Factory 1)

Associate Work Shop for Moulding Trial

Moulding machine

Tonnage(T)

Haitian 120

Haitian 150

Haitian 200

Haitian 250

Haitian 380

Haitian 470

Haitian 600

Haitian 800

Haitian 1000

Haitian 1300

Haitian 2000

Incoming quality control Check steel hardness CMM check electrodes CMM check cavity / inserts Check machining accuracy Check standard parts Check samples Check mould before shipment

Navitas Quality Control

Clockwise from left: CMM, Optical projector, Height Gauge

Quality Inspection Lab (Factory 1)

Quality Inspection Lab (Factory 2)

Clockwise from left: CMM, Optical projector, Height Gauge

Mould Pictures

Door Handle BaseMaterial: PA6+GF30Number of cavities: 4

Mould Pictures

Door Handle Screw CoverMaterial: PA6-(GF15+M25)Number of cavitie: 8

Mould Pictures

Door Handle BezelMaterial: PA6-GF30Number of cavities: 4

Mould Pictures

Gas Assist HandleMaterial: PPNumber of cavities: 4

Mould Pictures

Rear View Mirror BaseMaterial: ASACavities: 1+1

Mould Pictures

Pedal Box Material: PPA-GF50Number of cavities: 1

Large Mould

Machine CoverMaterial: PPMould Size: 1800x1200x1500mmMould Weight: 25TMolding machne: 2800T

Precision Mould

Precision Inserts

High Precision Parts

Connecting pieceMaterial: PPS - I - GF40Part size: φ26.55 * 29Mould size: 548 x 298 x 398Machine tonnage: 80 T

CARTRIDGEMaterial: PPS + (GF + MD) 65Part size: φ34 * 34.25Mould size: 476 x 310 x 417Machine tonnage: 80 T

Valve GuideMaterial: PPA + GF50Part size: φ41.82 * 32.75Mould size: 450 x 350 x 410Machine tonnage: 100 T

Product References

High Precision PartsProduct References

Precision PartsProduct References

Connector PartsMaterial: PBT

Unscrewing PartsMaterial: PA

Product References Insert-molding Parts

Insert-molding PartsMaterial: Phenolic, PPS, PA6+GF35

Brush Holder & Assy TerminalMaterial: PBT, PA66-GF30

Automotive Parts

Automotive Mirror partsMaterial: ASA, PA66-GF50

Product References

Automotive precision partsMaterial: POM, PA

Multi-cavity partsProduct References

Consumer PartsMaterial: PP

Automotive Fasten PartsMaterial: PA, POM

Product References

Door Handle PartsMaterial: PA6 -(GF15-M15) / PA6+GF30

Automotive Parts

Gas Assist HandleMaterial: PP, PC/ABS, PA6-GF30

Product References Automotive Parts

Chrome-plating HandleMaterial: ABS, PC/ABS, PA6

Product References Automotive Parts

Seating PartsMaterial: PP, PA6+GF30

Product References

Lamp PartsMaterial: PP, PC

Automotive Parts

Large Automotive PartsProduct References

Material: PP, PA6+GF30

Part name: FrameMaterial: ABS

Office Appliance Parts

Part name: CoverMaterial: ABS

Product References

Medical Appliance PartsProduct References

Medical Equipment PartMaterial: PC/ABS

Compression type; Injection type Injection compression type

Mould Steel: ASSAB 8407, S-7 Material: SMC, BMC, Urea, Phenolic

Heated by electrical heater Heated by steam or oil

Automotive partMaterial: BMC

Micro Motor housingMaterial: BMC

Electrical switch housingMaterial: BMC

Motor HousingMaterial: Phenolic

Connector CaseMaterial: Phenolic

Switch CaseMaterial: Phenolic

Thermoset/Duroplast PartsProduct References

FCU housing(Thermoset part)Material: PhenolicPart size: 107x56

Valve body(Thermoset part)Material: PhenolicPart size: 75x80

Insulation mask (Thermoset part)Material: BMCPart size: 86x86x29

Precision Thermoset PartsProduct References

Rotation on core side / core insert Injection barrel in parallel or perpendicular Multi-material moulds

TPE & Plastic double Injection PC & PC+ABS double Injection PC & PC double injection

2K Mould (2-shot Mould)

ISO9001: 2008 certified

Formal quality systems to manage the overall quality process

Use precision measurement facilities by our well-trained team

All tooling and parts produced at our facility are constantly monitored by our Quality Assurance Department to meet your specifications including material specifications, dimensional accuracy, surface finish, hardness of part, moulding standard, final inspection, and packaging

Our quality systems are focused on the product and the customer all the times

Navitas Quality Assurance

Eliminate non-conforming products

Eliminatebad designs Eliminate bad

components Eliminate badmanufacturing

Mould DesignSystem

Use standardcomponents

Advanced equipment& skilled staff

Quality AssuranceSystem

ZERODEFECT

Zero-Defect Policy

We bring to you:

Over 15 years of experience in manufacturing of tooling and OEM Mechanical products for hi-end Asian, European and American manufacturers

Proven performance track record , product/mould design support for cost-reductions, not just “Unit Cost” but “Total Cost of Ownership”

Complete Solution: Our tools are 100% finished, fully optimized for part quality, process and cycle time

Local service in Asia, Europe and North America through our sales network and tie-ups with local toolmakers

Flexibility in supply base: Use of subcontractor facilities, if necessary, to take advantage of each factory’s production strengths

Operational Excellence: Expert engineering and manufacturing team; professional management & service orientation

Why Navitas?

Navitas Organization Chart

CEO

Arshi NARANG

Director of Operations

Charlotte LAI

Sales &

Marketing

Department

Europe Team

USA Team

India Team

Department

Head

Rita CHAN

Customer

Service Staffs

Plastic Mould

Department

(Shenzhen)

Department

Head

Danny ZHANG

Dies & Tooling

Department

(Ningbo)

Department

Head

Tony HE

Operations

Department

Finance management

team

HR Administration

team

Logistics team

IT support team

Transportation

management team

Marketing

Team

Mould Inserts

& Assemblies

(Shenzhen)

Customer

Service

Department

Department

Head

Scott WU

Quotation Process

Engineers

Tooling Design

Engineers

Tool

Manufacturing

Staffs

Project ManagersQuality Assurance

Managers

Mould Inspectors

Moulding and

Process

Engineers

Injection Molding

Staffs

Navitas - India

+91 9833 157 276

+91 9970 393 562

Navitas - France

+33 66 4833 519

Navitas - Germany

+49 7424 8675 398

Navitas - USA

+1 224 999 0413

Navitas - HK

+852 2749 7575

Navitas - China

+86 755 2315 3622

info@navitas.cn

www.navitas.cn

Navitas - UK

+44 7879 815 742

Navitas Network

Navitas - Korea

+82 70 7951 5042

Thank you!

Come to Navitas, we will assist you in creating value by building solutions that combine products and services.

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For more information, please visit http://www.navitas.cn