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National Grid Carbon / DNV-GL Carbon Capture & Storage Upscaling
Capital Cost Estimate
Date: July 2015 Rev: B2
B2 10/07/2015 Updated with Revised
Design Basis CRM BRM BRM
B1 02/07/2015 Draft Issue for Client
Comment CRM BRM BRM
Rev No.
Date Description Issued ByChecked
By Approved
By Client
Approval
1
Ref. Ares(2015)4291175 - 14/10/2015
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Comments and Qualifications
2
National Grid Carbon / DNV-GL
09/07/2015
Estimate Comments & Qualifications ‐ Rev B2
1. Introduction
PCP Ltd was commissioned by DNV‐GL in June 2015 to prepare high‐level capital cost estimates for various carbon dioxide transpiration options as part of a feasibility study on behalf of National Grid Carbon for up‐scaling proposed carbon capture and storage facilities. Option 1 proposes to transport CO2 from Rotterdam to the injection facility offshore North Sea (Pipeline Option) whilst Option 2 proposes to transport CO2 by ship from Rotterdam to a facility on the River Humber, from where a pipeline will connect into the proposed CCS Cross Country pipeline at Camblesforth multi‐junction (Shipping Option). Three different cases have been considered for the study, each with a different CO2 flow rate as shown in
Table 1.
Table 1 CO2 Flow Rates
Case CO2 Flow Rate
(MTPA) (m3/h)
1 2 722
2 5 1805
3 7.32 2643
For the purpose of cost estimation, the following nomenclature will apply:
Case 1A ‐ Pipeline Option, 2 MTPA (722 m3/h)
Case 1B ‐ Pipeline Option, 5 MTPA (1805 m3/h)
Case 1C ‐ Pipeline Option, 7.32 MTPA (2643 m3/h)
Case 2A ‐ Shipping Option, 2 MTPA (722 m3/h)
Case 2B ‐ Shipping Option, 5 MTPA (1805 m3/h)
Case 2C ‐ Shipping Option, 7.32 MTPA (2643 m3/h)
2. Cost Estimate Basis
2.1. General Notes
The basis of this estimate was to use Level 1 estimating techniques from PCP’s Conceptual Estimating manual. This manual is intended to enable the user to prepare a conceptual estimate with only a limited amount of engineering information.
2.2. Estimate Location Cost Factor
Our cost estimating system is based on construction in Northern Europe so no further adjustment is required.
2.3. Estimate Date Basis
The estimate has been prepared on a 2Q 2015 basis and no forward escalation is included.
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National Grid Carbon / DNV-GL
09/07/2015
2.4. Exchange Rates
The estimate has been prepared in British Pounds. This estimate reflects the following exchange rates: £1.00 GBP = $1.55 USD £1.00 GBP = €1.38 EUR
2.5. Accuracy of Estimate
This estimate was prepared using a Level 1 estimating methodology basis and should be considered to have an accuracy of +/‐40%
3. Cost Estimating Methodology
3.1. Process Equipment Pricing
Major process equipment items were estimated using in‐house proprietary software based on the key technical parameters. For the purposes of the estimate it has been assumed that the large scale CO2 storage will be in LTCS spheres with a maximum diameter of 27m. Offsites & Utility Units have been priced based analysis of the historical relationship between these units and the total process units cost based on data from the analysis of other production facility projects. It is assumed the sites will be standalone with imported power supply.
3.2. Process Plant ‐ Other Direct Costs
The cost of bulk materials, such as piping, instrumentation, electrical materials, civil works, structural steel and their field erection have been pro‐rated from the equipment cost using factors from the Conceptual Estimating manual. These factors have been developed from an extensive analysis of the historical construction costs of similar units.
3.3. Shipping, Customs Clearance and Land Transport
It is assumed that the majority of materials will be purchased from European suppliers. Shipping & customs clearance has been estimated using rates developed from historical analysis of similar projects.
3.4. Construction Management
It is assumed that the field erection will be performed by a series of specialist subcontractors for each of the main disciplines such as civil works, piping etc and the EPC contractor will verify the quality of the work, co‐ordinate the contractors & generally to manage the construction effort. These construction management costs have been taken as a percentage of the total field erection costs based on experience from other similar projects. This includes for the managing contractors construction staff, quantity surveyors, secretaries, clerks, staff accommodation and travel. It also includes the temporary offices, warehouses, lay down areas, office supplies and reproduction costs, general support (e.g. drivers, cleaners, warehousemen, material offloading gang, etc), electricity, fuel and maintenance, catering and communications.
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National Grid Carbon / DNV-GL
09/07/2015
3.5. Design & Engineering, Procurement and Project Management
The engineering design, procurement and project management hours have been developed using data from the Conceptual Estimating Manual as a ratio to total construction manhours. These engineering hours were priced at GBP £80 per hour; this rate assumes that all the engineering activities will be carried out in Europe.
3.6. Offshore Pipelines
Pipeline material costs have been developed from our proprietary estimating systems and cross‐checked against recent quotations obtained for other projects. It should be noted that the lengths used as the basis of the estimate include an allowance for route deviation and ‘overage’ developed from analysis of similar historical projects. Weights for the anodes were generated using calculations from the PCP Subsea Estimating Systems and priced using in‐house data from recent projects. The types, lengths and thicknesses of corrosion coatings were generated using our proprietary estimating system. The quantities and lengths of the Tie‐In Spools were developed from the PCP Subsea Estimating Systems priced at current average costs per tonne from recent projects in the region. Tie‐in spool installation durations were developed based upon the spool dimensions and weights and norms from the PCP Subsea Estimating Systems. Route and Geophysical Survey durations and costs have been taken from the PCP Subsea Estimating Systems. Pipeline installation durations and costs have been developed using the PCP Estimating Systems and are based on previous lay experience in the region. Pipeline installation consumables are the items used during the pipeline installation including welding materials, spacers, etc. They have been included in the estimate based on a cost per pipeline joint for the PCP Subsea Estimating Systems which varies depends upon the line size etc. Pre/Post Lay Survey durations have been based on continuous monitoring of the pipeline installation and rock dumping activities and priced at current project actual rates from recent project analysis. It has been assumed that Pipeline trenching and backfill will not be required. Quantities for gravel dumping has been taken from the PCP Subsea Estimating Systems and costs developed based upon the pipeline lengths, diameters and criteria in the PCP Pipeline Estimating System, including typical span lengths and berm profiles. It is assumed that gravel dumping will only be required for span protection and limited lengths of pipeline protection. It has been assumed that the entire length of each of the tie‐in spools will be protected with concrete mattresses; quantities of mattresses required for spool protection have been calculated from the spool dimensions using a typical mattress size of 6m x 3m. Installation durations and mattress costs have been developed from a recent similar project in the region. Hydrotesting and commissioning durations and costs have been developed based upon criteria from the PCP Subsea Estimating System.
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National Grid Carbon / DNV-GL
09/07/2015
3.7. Owner’s Costs
Owner’s management costs cover salaries, departmental overhead costs, travel costs and outside consultants employed by the owner to control and manage the work. Allowance is also included for insurance and 3rd party verification which would normally come under the Owner’s scope.
3.8. Contingency
Contingency is normally applied to an estimate to provide a reasonable level of confidence of avoiding project overruns. Owners’ contingency is normally applied to cover project scope changes and other unforeseen items. It is not to cover items that could be reasonably anticipated, such as piping clashes, for which an allowance has been included in the base estimate. Contingency has been added at 15% of the total EPC Cost.
3.9. Operating Costs
The figures for maintenance, operating personnel and insurance costs have been calculated based upon the Capital Costs, using percentages developed from recent project experience. Maintenance costs include for regular inspection, repair and replacement where necessary for all project elements. Property overhead costs can vary very dramatically between different projects and locations depending upon local authorities and government policy. They have therefore been excluded from this operating cost estimate. Imported Power has been based on a historical cost per kwh. Fuel Gas for the Gas Heaters is currently excluded.
4. Exclusions
Land Purchase Values and Pipeline ROW
Major Site Preparation works such as large scale cut & fill, land reclamation etc.
Operating & Capital Spares
Import Duties and Local Taxes.
License Fees.
Finance Charges.
Forward Escalation
6
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Overall Summary
7
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : All Checked by : BRM
Currency Basis : GBP Revision N° : B2
Option Comparison
CAPEX
Grand Total
(£UK)
PIPELINE OPTIONS
Pipeline Option ‐ Case 1A 617,534,311
Pipeline Option ‐ Case 1B 865,932,416
Pipeline Option ‐ Case 1C 1,130,502,292
SHIPPING OPTIONS
Shipping Option ‐ Case 2A 153,401,203
Shipping Option ‐ Case 2B 229,266,723
Shipping Option ‐ Case 2C 292,335,648
Description
8
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : All Checked by : BRM
Currency Basis : GBP Revision N° : B2
Option Comparison
OPEX
Grand Total
(£UK)
PIPELINE OPTIONS
Pipeline Option ‐ Case 1A 6,891,872
Pipeline Option ‐ Case 1B 11,549,499
Pipeline Option ‐ Case 1C 14,674,548
SHIPPING OPTIONS
Shipping Option ‐ Case 2A 6,090,072
Shipping Option ‐ Case 2B 10,466,893
Shipping Option ‐ Case 2C 14,164,723
Description
9
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
10
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
Summary
11
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Onshore Facilities EPC Cost 23,807,776
Pipeline EPC Cost 441,238,064
Offshore Facilities EPC Cost 2,900,000
Total EPC Cost 467,945,840
Owner's Management 52,547,270
Third Party Inspection & Certification 9,459,985
CAR Insurance 9,507,249
Owner's Contingency 78,073,967
Forward Escalation Excluded
Total Pipeline Option ‐ Case 1A 617,534,311
Description
12
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
Onshore Facilities EPC Cost
13
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Onshore Facilities
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
PROCESS UNITS
Pumping Station 5,873,187 1,858,770 3,568,839 11,300,797
Total Process & Storage 5,873,187 1,858,770 3,568,839 11,300,797
UTILITIES & INFRASTRUCTURE
Power Import 1,996,966 246,783 453,422 2,697,170
Firewater System 271,219 169,512 237,317 678,048
Service & Potable Water 226,016 141,260 197,764 565,040
Instrument Air 90,406 56,504 79,106 226,016
Open & Closed Drains 99,447 62,154 87,016 248,618
Vent System 226,016 141,260 197,764 565,040
Control System 625,000 78,125 703,125
Roads, Paving, Fences 463,710 463,710
Buildings 915,704 915,704
Sub‐Total Utilities & Infrast. 3,535,070 2,196,887 1,330,513 7,062,470
Total Direct Cost 9,408,257 4,055,657 4,899,353 18,363,267
Design & Engineering 3,127,245 3,127,245
Construction Management 2,317,265 2,317,265
Sub‐Total Indirects 5,444,510 5,444,510
Total EPC Cost 9,408,257 4,055,657 4,899,353 5,444,510 23,807,776
Description
14
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Pumping Station
Centrifugal Pumps, Metering Skid, Pressure Control Valves
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 3,507,114 3,507,114
Piping Material 1,332,703 1,332,703
Instruments 672,711 672,711
Electrical Material 245,498 245,498
Bulks Sub‐Total 2,250,912 2,250,912
Equipment Erection 280,569 280,569
Pipe Fabrication & Erection 1,753,557 1,753,557
Instrument Erection 420,854 420,854
Electrical Erection 350,711 350,711
Founds, Trenching & U/G Piping 1,157,348 1,157,348
Steelwork 420,854 420,854
Insulation 175,356 175,356
Paint 105,213 105,213
Scaffolding 561,138 561,138
Pre‐Commissioning / Commissioning 202,010 202,010
Labour Sub‐Total 1,858,770 3,568,839 5,427,610
Shipping and Freight 115,161 115,161
Direct Sub‐Total 5,873,187 1,858,770 3,568,839 11,300,797
Description
15
Metering Costing Program Report
Pipeline Option - Case 1A
by PCP Ltd
Metering Skids
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1A-1
Metering SkidMetering Description
Total SkidCost 1,531,190
Currency Basis UK
£
LiquidFluid Measured :
Turbine MeterMeter Type :
total flow capacity 722 m3/hr
Fiscal Meter
Comments
2 x 100%Meter Configuration :
18Line Size :
6Meter Size :
Inch
Inch
Each meter stream includes inlet and outlet isolation valves, strainer, pressure & temp instrumentation. Cost is for complete skid including interconnecting pipework, cabling, junction boxes, prefab shelter, flow computer and supervisory computer system.Also includes bi-directional prover with interconnecting pipework, valves & instrumentation
Total Skid Weight 36.3 Te
Item No.
THE PROJECT CONTROL PARTNERSHIP Metering Costing Program Version 15.10
16
Pig Launchers and Receivers Costing Program Report
Pipeline Option - Case 1APig Launchers / Receivers
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1A-PL-1
Pig Launcher /RecieverDescription
Total Cost 134,704
Currency Basis UK
£
18Line Size (")
2500#Pressure Rating
Comments
Bi-Directional (Launcher/Type: Carbon SteelMaterial
Total Weight 8.4 Te
Item No.
PCP Ltd Pig Launcher / Receiver Costing Program Version 15.10
17
Pump Costing Program Report
Pipeline Option - Case 1APumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
361.00Flowrate
112.00Differential Pressure
1A-1
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.31Specific Gravity
3682.88Head m
1500.00Motor Size KW
78.72Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
613,740
Total Pump Weight 14 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
361.00Flowrate
112.00Differential Pressure
1A-2
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.31Specific Gravity
3682.88Head m
1500.00Motor Size KW
78.72Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
613,740
Total Pump Weight 14 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
18
Pump Costing Program Report
Pipeline Option - Case 1APumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
361.00Flowrate
112.00Differential Pressure
1A-3
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.31Specific Gravity
3682.88Head m
1500.00Motor Size KW
78.72Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
613,740
Total Pump Weight 14 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
19
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Power Import
4MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 1,645,218 1,645,218
Piping Material
Instruments
Electrical Material 312,591 312,591
Bulks Sub‐Total 312,591 312,591
Equipment Erection 82,261 82,261
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 345,496 345,496
Founds, Trenching & U/G Piping 115,165 115,165
Steelwork 82,261 82,261
Insulation
Paint 49,357 49,357
Scaffolding
Pre‐Commissioning / Commissioning 25,665 25,665
Labour Sub‐Total 246,783 453,422 700,205
Shipping and Freight 39,156 39,156
Direct Sub‐Total 1,996,966 246,783 453,422 2,697,170
Description
20
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1A Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 271,219 169,512 237,317 678,048
Service & Potable Water 226,016 141,260 197,764 565,040
Instrument Air 90,406 56,504 79,106 226,016
Open & Closed Drains 99,447 62,154 87,016 248,618
Vent System 226,016 141,260 197,764 565,040
Total Utilities & Infrastructure 913,104 570,690 798,966 2,282,761
Description
21
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
Pipeline EPC Cost
22
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate Summary Sheet
PREPARED BY PCP LTD
Project: Carbon Capture & Storage Date: July 2015
Location: Central North Sea Estimated by: CRM
Discipline: Pipeline Option ‐ Case 1A Checked by: BRM
Currency Basis: GBP Revision No: B2
Pipeline Option ‐ Case 1A ‐ Offshore Pipeline475 km, 18" N.B. 20.6 mm WT, 240 barg, X65
IndirectCosts
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Pipelines
Linepipe & Misc. Materials Procurement 168,844,042 168,844,042
External Coating and Overweighting 14,984,140 14,984,140
Tie‐In Spools Fabrication and Installation 491,214 2,090,000 2,581,214
Pipeline Surveys & Installation 140,296,370 140,296,370
Pipeline Stabilisation and Protection 20,625 7,492,878 7,513,503
Pipeline Crossings 57,750 4,179,000 4,236,750
Risers & J‐Tubes 305,090 4,062,000 4,367,090
Hydrotesting and Commissioning 2,153,402 2,153,402
Transportation and Logistics 13,678,292 13,678,292
Total Offshore Pipelines 198,381,152 160,273,649 358,654,802
SSIV Structures
Procurement & Fabrication 4,962,817 1,901,792 6,864,609
SSIV Installation 2,280,000 2,280,000
Total SSIV Structures 4,962,817 1,901,792 2,280,000 9,144,609
Landfall
Shore Approach Pull & Tie In 10,600,000 10,600,000
Total Landfall 10,600,000 10,600,000
Detailed Design and Engineering 37,839,941 37,839,941
Purchasing, Expediting & Inspection 7,366,141 7,366,141
Project Management 17,632,572 17,632,572
Total EPC Pipeline Option ‐ Case 1A 203,343,969 1,901,792 173,153,649 62,838,654 441,238,064
DescriptionMaterial Fabrication Installation Total
23
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15
Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2
Item : Pipeline Option ‐ Case 1A Currency Basis : UK£
Pipeline Option ‐ Case 1A
Unit Cost Installation Material Fab. Installation Indirect Total
Item No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Pipeline Option ‐ Case 1A
Length Width
1. Linepipe & Misc. Materials Procurement 1 Lot 168,844,042 168,844,042
2. External Coating and Overweighting 1 Lot 14,984,140 14,984,140
3. Tie‐In & Expansion Spools Fabrication & Installation 1 Lot 21.25 491,214 2,090,000 2,581,214
4. Pipeline Surveys & Installation 1 Lot 891.77 140,296,370 140,296,370
5. Pipeline Stabilisation and Protection 1 Lot 150.25 20,625 7,492,878 7,513,503
6. Pipeline Crossings & Guard Boats 1 Lot 147.0 57,750 4,179,000 4,236,750
8. Risers & J‐Tubes 1 Lot 115.0 305,090 4,062,000 4,367,090
7. Hydrotesting and Commissioning 1 Lot 2,153,402 2,153,402
8. Transportation and Logistics 1 Lot 13,678,292 13,678,292
9. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Pipeline Option ‐ Case 1A 1,325.27 198,381,152 160,273,649 358,654,802
Item and Description
24
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : SSIV Structures Currency Basis : UK£
SSIV Structures
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
SSIV Structures
Length Width1. Procurement & Fabrication 1 Lot 4,962,817 1,901,792 6,864,6092. SSIV Installation 1 Lot 12.0 2,280,000 2,280,000
3. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ SSIV Structures 12 4,962,817 1,901,792 2,280,000 9,144,609
Item and Description
25
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : Landfall Construction Currency Basis : UK£
Landfall Construction
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Landfall ConstructionLength Width
1. Pipeline Shore Approach Pull‐In & Tie‐In 1 Lot 10,600,000 10,600,0002. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Landfall Construction 10,600,000 10,600,000
Item and Description
26
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
Offshore Facilities EPC Cost
27
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1A Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ Offshore Facilities
Scope:
Pig Reciever, Flow Control Valve, 50m of Piping to Tie‐in to existing injection header
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Facilities 883,599 300,722 605,085 1,110,594 2,900,000
Total Offshore Facilities 883,599 300,722 605,085 1,110,594 2,900,000
Description
28
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1A
OPEX
29
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1A ‐ OPEXp p
Category Qty Unit Unit Cost (£) OPEX Cost (£)
ONSHORE
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 285,693 285,693
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 309,501 309,501
Insurance
Insurance to cover material damage 1 Lot 238,078 238,078
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 33,600,000 KWH 0.07 2,419,200
PIPELINE
Maintenance & Operating Costs
Annual Maintenance, Inspections and Remedial Works 1 Lot 1,346,209 1,346,209
Insurance
Insurance to cover material damage 1 Lot 2,293,190 2,293,190
Property Overheads
Property Taxes and Overheads ExcludedProperty Taxes and Overheads xcluded
Utilities, Catalysts & Chemicals
Corrosion Inhibitor and Other Chemicals 0 Lot Not Required
Total Annual Operating Cost 6,891,872
30
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
31
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
Summary
32
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Onshore Facilities EPC Cost 39,889,478
Pipeline EPC Cost 613,693,596
Offshore Facilities EPC Cost 3,250,000
Total EPC Cost 656,833,074
Owner's Management 72,769,463
Third Party Inspection & Certification 13,158,149
CAR Insurance 13,731,349
Owner's Contingency 109,440,381
Forward Escalation Excluded
Total Pipeline Option ‐ Case 1B 865,932,416
Description
33
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
Onshore Facilities EPC Cost
34
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Onshore Facilities
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
PROCESS UNITS
Pumping Station 10,294,363 3,312,716 6,360,414 19,967,493
Total Process & Storage 10,294,363 3,312,716 6,360,414 19,967,493
UTILITIES & INFRASTRUCTURE
Power Import 3,394,842 419,531 770,818 4,585,190
Firewater System 479,220 299,512 419,317 1,198,050
Service & Potable Water 399,350 249,594 349,431 998,375
Instrument Air 159,740 99,837 139,772 399,350
Open & Closed Drains 175,714 109,821 153,750 439,285
Vent System 399,350 249,594 349,431 998,375
Control System 625,000 78,125 703,125
Roads, Paving, Fences 814,255 814,255
Buildings 1,571,112 1,571,112
Sub‐Total Utilities & Infrast. 5,633,215 3,813,256 2,260,644 11,707,116
Total Direct Cost 15,927,578 7,125,972 8,621,059 31,674,609
Design & Engineering 4,125,596 4,125,596
Construction Management 4,089,273 4,089,273
Sub‐Total Indirects 8,214,869 8,214,869
Total EPC Cost 15,927,578 7,125,972 8,621,059 8,214,869 39,889,478
Description
35
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Pumping Station
Centrifugal Pumps, Metering Skid, Pressure Control Valves
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 6,250,407 6,250,407
Piping Material 2,375,155 2,375,155
Instruments 1,029,423 1,029,423
Electrical Material 437,528 437,528
Bulks Sub‐Total 3,842,106 3,842,106
Equipment Erection 500,033 500,033
Pipe Fabrication & Erection 3,125,204 3,125,204
Instrument Erection 750,049 750,049
Electrical Erection 625,041 625,041
Founds, Trenching & U/G Piping 2,062,634 2,062,634
Steelwork 750,049 750,049
Insulation 312,520 312,520
Paint 187,512 187,512
Scaffolding 1,000,065 1,000,065
Pre‐Commissioning / Commissioning 360,023 360,023
Labour Sub‐Total 3,312,716 6,360,414 9,673,130
Shipping and Freight 201,850 201,850
Direct Sub‐Total 10,294,363 3,312,716 6,360,414 19,967,493
Description
36
Metering Costing Program Report
Pipeline Option - Case 1B
by PCP Ltd
Metering Skids
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1B-1
Metering SkidMetering Description
Total SkidCost 1,939,553
Currency Basis UK
£
LiquidFluid Measured :
Turbine MeterMeter Type :
total flow capacity 1806 m3/hr
Fiscal Meter
Comments
2 x 100%Meter Configuration :
26Line Size :
10Meter Size :
Inch
Inch
Each meter stream includes inlet and outlet isolation valves, strainer, pressure & temp instrumentation. Cost is for complete skid including interconnecting pipework, cabling, junction boxes, prefab shelter, flow computer and supervisory computer system.Also includes bi-directional prover with interconnecting pipework, valves & instrumentation
Total Skid Weight 49.3 Te
Item No.
THE PROJECT CONTROL PARTNERSHIP Metering Costing Program Version 15.10
37
Pig Launchers and Receivers Costing Program Report
Pipeline Option - Case 1BPig Launchers / Receivers
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1B-PL-1
Pig Launcher /RecieverDescription
Total Cost 208,567
Currency Basis UK
£
28Line Size (")
2500#Pressure Rating
Comments
Bi-Directional (Launcher/Type: Carbon SteelMaterial
Total Weight 12.9 Te
Item No.
PCP Ltd Pig Launcher / Receiver Costing Program Version 15.10
38
Pump Costing Program Report
Pipeline Option - Case 1BPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
903.00Flowrate
123.00Differential Pressure
1B-1
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3918.20Head m
4100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,367,429
Total Pump Weight 28 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
903.00Flowrate
123.00Differential Pressure
1B-2
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3918.20Head m
4100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,367,429
Total Pump Weight 28 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
39
Pump Costing Program Report
Pipeline Option - Case 1BPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
903.00Flowrate
123.00Differential Pressure
1B-3
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3918.20Head m
4100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,367,429
Total Pump Weight 28 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
40
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Power Import
9 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 2,796,871 2,796,871
Piping Material
Instruments
Electrical Material 531,405 531,405
Bulks Sub‐Total 531,405 531,405
Equipment Erection 139,844 139,844
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 587,343 587,343
Founds, Trenching & U/G Piping 195,781 195,781
Steelwork 139,844 139,844
Insulation
Paint 83,906 83,906
Scaffolding
Pre‐Commissioning / Commissioning 43,631 43,631
Labour Sub‐Total 419,531 770,818 1,190,348
Shipping and Freight 66,566 66,566
Direct Sub‐Total 3,394,842 419,531 770,818 4,585,190
Description
41
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipleine Option Case 1B Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 479,220 299,512 419,317 1,198,050
Service & Potable Water 399,350 249,594 349,431 998,375
Instrument Air 159,740 99,837 139,772 399,350
Open & Closed Drains 175,714 109,821 153,750 439,285
Vent System 399,350 249,594 349,431 998,375
Total Utilities & Infrastructure 1,613,373 1,008,358 1,411,702 4,033,434
Description
42
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
Pipeline EPC Cost
43
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate Summary Sheet
Prepared by PCP LTD
Project: Carbon Capture & Storage Date: July 2015
Location: Central North Sea Estimated by: CRM
Discipline: Pipeline Option ‐ Case 1B Checked by: BRM
Currency Basis: GBP Revision No: B2
Pipeline Option ‐ Case 1B ‐ Offshore Pipeline475 km, 24" N.B. 27.0 mm WT, 250 barg, X65
IndirectCosts
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Pipelines
Linepipe & Misc. Materials Procurement 261,043,014 261,043,014
External Coating and Overweighting 19,504,308 19,504,308
Tie‐In Spools Fabrication and Installation 774,509 2,470,000 3,244,509
Pipeline Surveys & Installation 175,086,370 175,086,370
Pipeline Stabilisation and Protection 20,625 9,207,416 9,228,041
Pipeline Crossings 57,750 4,179,000 4,236,750
Risers & J‐Tubes 444,539 4,870,000 5,314,539
Hydrotesting and Commissioning 2,974,464 2,974,464
Transportation and Logistics 23,917,802 23,917,802
Total Offshore Pipelines 305,762,546 198,787,249 504,549,795
SSIV Structures
Procurement & Fabrication 5,474,377 1,901,792 7,376,169
SSIV Installation 3,800,000 3,800,000
Total SSIV Structures 5,474,377 1,901,792 3,800,000 11,176,169
Landfall
Shore Approach Pull & Tie In 10,600,000 10,600,000
Total Landfall 10,600,000 10,600,000
Detailed Design and Engineering 52,632,596 52,632,596
Purchasing, Expediting & Inspection 10,314,441 10,314,441
Project Management 24,420,595 24,420,595
Total EPC Pipeline Option ‐ Case 1B 311,236,923 1,901,792 213,187,249 87,367,632 613,693,596
DescriptionMaterial Fabrication Installation Total
44
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15
Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2
Item : Pipeline Option ‐ Case 1B Currency Basis : UK£
Pipeline Option ‐ Case 1B
Unit Cost Installation Material Fab. Installation Indirect Total
Item No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Pipeline Option ‐ Case 1B
Length Width
1. Linepipe & Misc. Materials Procurement 1 Lot 261,043,014 261,043,014
2. External Coating and Overweighting 1 Lot 19,504,308 19,504,308
3. Tie‐In & Expansion Spools Fabrication & Installation 1 Lot 25.50 774,509 2,470,000 3,244,509
4. Pipeline Surveys & Installation 1 Lot 1,084.06 175,086,370 175,086,370
5. Pipeline Stabilisation and Protection 1 Lot 184.75 20,625 9,207,416 9,228,041
6. Pipeline Crossings & Guard Boats 1 Lot 147.0 57,750 4,179,000 4,236,750
8. Risers & J‐Tubes 1 Lot 131.0 444,539 4,870,000 5,314,539
7. Hydrotesting and Commissioning 1 Lot 2,974,464 2,974,464
8. Transportation and Logistics 1 Lot 23,917,802 23,917,802
9. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Pipeline Option ‐ Case 1B 1,572.31 305,762,546 198,787,249 504,549,795
Item and Description
45
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : SSIV Structures Currency Basis : UK£
SSIV Structures
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
SSIV Structures
Length Width1. Procurement & Fabrication 1 Lot 5,474,377 1,901,792 7,376,1692. SSIV Installation 1 Lot 20.0 3,800,000 3,800,000
3. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ SSIV Structures 20 5,474,377 1,901,792 3,800,000 11,176,169
Item and Description
46
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : Landfall Construction Currency Basis : UK£
Landfall Construction
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Landfall ConstructionLength Width
1. Pipeline Shore Approach Pull‐In & Tie‐In 1 Lot 10,600,000 10,600,0002. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Landfall Construction 10,600,000 10,600,000
Item and Description
47
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
Offshore Facilities EPC Cost
48
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1B Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ Offshore Facilities
Scope:
Pig Reciever, Flow Control Valve, 50m of Piping to Tie‐in to existing injection header
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Facilities 1,087,142 310,693 653,221 1,198,945 3,250,000
Total Offshore Facilities 1,087,142 310,693 653,221 1,198,945 3,250,000
Description
49
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1B
OPEX
50
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1B ‐ OPEXp p
Category Qty Unit Unit Cost (£) OPEX Cost (£)
ONSHORE
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 478,674 478,674
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 518,563 518,563
Insurance
Insurance to cover material damage 1 Lot 398,895 398,895
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 75,600,000 KWH 0.07 5,443,200
PIPELINE
Maintenance & Operating Costs
Annual Maintenance, Inspections and Remedial Works 1 Lot 1,544,200 1,544,200
Insurance
Insurance to cover material damage 1 Lot 3,165,968 3,165,968
Property Overheads
Property Taxes and Overheads ExcludedProperty Taxes and Overheads xcluded
Utilities, Catalysts & Chemicals
Corrosion Inhibitor and Other Chemicals 0 Lot Not Required
Total Annual Operating Cost 11,549,499
51
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
52
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
Summary
53
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Onshore Facilities EPC Cost 48,283,653
Pipeline EPC Cost 805,720,533
Offshore Facilities EPC Cost 3,625,000
Total EPC Cost 857,629,185
Owner's Management 94,985,206
Third Party Inspection & Certification 17,274,358
CAR Insurance 17,721,383
Owner's Contingency 142,892,159
Forward Escalation Excluded
Total Pipeline Option ‐ Case 1C 1,130,502,292
Description
54
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
Onshore Facilities EPC Cost
55
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Onshore Facilities
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
PROCESS UNITS
Pumping Station 12,817,401 4,136,123 7,941,357 24,894,880
Total Process & Storage 12,817,401 4,136,123 7,941,357 24,894,880
UTILITIES & INFRASTRUCTURE
Power Import 3,847,487 475,468 873,593 5,196,549
Firewater System 597,477 373,423 522,792 1,493,693
Service & Potable Water 497,898 311,186 435,660 1,244,744
Instrument Air 199,159 124,474 174,264 497,898
Open & Closed Drains 219,075 136,922 191,691 547,687
Vent System 497,898 311,186 435,660 1,244,744
Control System 625,000 78,125 703,125
Roads, Paving, Fences 987,641 987,641
Buildings 1,816,604 1,816,604
Sub‐Total Utilities & Infrast. 6,483,994 4,536,905 2,711,786 13,732,685
Total Direct Cost 19,301,395 8,673,029 10,653,143 38,627,566
Design & Engineering 4,647,067 4,647,067
Construction Management 5,009,019 5,009,019
Sub‐Total Indirects 9,656,087 9,656,087
Total EPC Cost 19,301,395 8,673,029 10,653,143 9,656,087 48,283,653
Description
56
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Pumping Station
Centrifugal Pumps, Metering Skid, Pressure Control Valves
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 7,804,006 7,804,006
Piping Material 2,965,522 2,965,522
Instruments 1,250,270 1,250,270
Electrical Material 546,280 546,280
Bulks Sub‐Total 4,762,073 4,762,073
Equipment Erection 624,320 624,320
Pipe Fabrication & Erection 3,902,003 3,902,003
Instrument Erection 936,481 936,481
Electrical Erection 780,401 780,401
Founds, Trenching & U/G Piping 2,575,322 2,575,322
Steelwork 936,481 936,481
Insulation 390,200 390,200
Paint 234,120 234,120
Scaffolding 1,248,641 1,248,641
Pre‐Commissioning / Commissioning 449,511 449,511
Labour Sub‐Total 4,136,123 7,941,357 12,077,480
Shipping and Freight 251,322 251,322
Direct Sub‐Total 12,817,401 4,136,123 7,941,357 24,894,880
Description
57
Metering Costing Program Report
Pipeline Option - Case 1C
by PCP Ltd
Metering Skids
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1C-1
Metering SkidMetering Description
Total SkidCost 2,109,426
Currency Basis UK
£
LiquidFluid Measured :
Turbine MeterMeter Type :
total flow capacity 2644 m3/hr
Fiscal Meter
Comments
2 x 100%Meter Configuration :
28Line Size :
12Meter Size :
Inch
Inch
Each meter stream includes inlet and outlet isolation valves, strainer, pressure & temp instrumentation. Cost is for complete skid including interconnecting pipework, cabling, junction boxes, prefab shelter, flow computer and supervisory computer system.Also includes bi-directional prover with interconnecting pipework, valves & instrumentation
Total Skid Weight 55.0 Te
Item No.
THE PROJECT CONTROL PARTNERSHIP Metering Costing Program Version 15.10
58
Pig Launchers and Receivers Costing Program Report
Pipeline Option - Case 1CPig Launchers / Receivers
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1C-PL-1
Pig Launcher /RecieverDescription
Total Cost 223,417
Currency Basis UK
£
30Line Size (")
2500#Pressure Rating
Comments
Bi-Directional (Launcher/Type: Carbon SteelMaterial
Total Weight 13.8 Te
Item No.
PCP Ltd Pig Launcher / Receiver Costing Program Version 15.10
59
Pump Costing Program Report
Pipeline Option - Case 1CPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1322.00Flowrate
110.00Differential Pressure
1C-1
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3559.70Head m
5500.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,823,721
Total Pump Weight 36 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
1322.00Flowrate
110.00Differential Pressure
1C-2
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3559.70Head m
5500.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,823,721
Total Pump Weight 36 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
60
Pump Costing Program Report
Pipeline Option - Case 1CPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1322.00Flowrate
110.00Differential Pressure
1C-3
PumpPump Description
Total Pump Cost
Carbon SteelCasing:
m³/hr
Bar
Comments
To API
0.32Specific Gravity
3559.70Head m
5500.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
1,823,721
Total Pump Weight 36 Te
MATERIALS
Carbon SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
61
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Power Import
12 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 3,169,787 3,169,787
Piping Material
Instruments
Electrical Material 602,260 602,260
Bulks Sub‐Total 602,260 602,260
Equipment Erection 158,489 158,489
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 665,655 665,655
Founds, Trenching & U/G Piping 221,885 221,885
Steelwork 158,489 158,489
Insulation
Paint 95,094 95,094
Scaffolding
Pre‐Commissioning / Commissioning 49,449 49,449
Labour Sub‐Total 475,468 873,593 1,349,061
Shipping and Freight 75,441 75,441
Direct Sub‐Total 3,847,487 475,468 873,593 5,196,549
Description
62
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option Case 1C Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 597,477 373,423 522,792 1,493,693
Service & Potable Water 497,898 311,186 435,660 1,244,744
Instrument Air 199,159 124,474 174,264 497,898
Open & Closed Drains 219,075 136,922 191,691 547,687
Vent System 497,898 311,186 435,660 1,244,744
Total Utilities & Infrastructure 2,011,506 1,257,191 1,760,068 5,028,766
Description
63
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
Pipeline EPC Cost
64
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate Summary Sheet
Prepared by PCP LTD
Project: Carbon Capture & Storage Date: July 2015
Location: Central North Sea Estimated by: CRM
Discipline: Pipeline Option ‐ Case 1C Checked by: BRM
Currency Basis: GBP Revision No: B2
Pipeline Option ‐ Case 1C ‐ Offshore Pipeline475 km, 30" N.B. 31.8 mm WT, 240 barg, X65
IndirectCosts
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Pipelines
Linepipe & Misc. Materials Procurement 375,172,866 375,172,866
External Coating and Overweighting 24,088,257 24,088,257
Tie‐In Spools Fabrication and Installation 1,046,844 2,470,000 3,516,844
Pipeline Surveys & Installation 205,716,370 205,716,370
Pipeline Stabilisation and Protection 20,625 10,853,587 10,874,212
Pipeline Crossings 57,750 4,179,000 4,236,750
Risers & J‐Tubes 611,257 4,870,000 5,481,257
Hydrotesting and Commissioning 3,785,210 3,785,210
Transportation and Logistics 35,303,271 35,303,271
Total Offshore Pipelines 436,300,870 231,874,167 668,175,037
SSIV Structures
Procurement & Fabrication 6,497,497 1,901,792 8,399,289
SSIV Installation 3,800,000 3,800,000
Total SSIV Structures 6,497,497 1,901,792 3,800,000 12,199,289
Landfall
Shore Approach Pull & Tie In 10,600,000 10,600,000
Total Landfall 10,600,000 10,600,000
Detailed Design and Engineering 69,097,433 69,097,433
Purchasing, Expediting & Inspection 13,586,946 13,586,946
Project Management 32,061,829 32,061,829
Total EPC Pipeline Option ‐ Case 1C 442,798,367 1,901,792 246,274,167 114,746,207 805,720,533
DescriptionMaterial Fabrication Installation Total
65
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15
Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2
Item : Pipeline Option ‐ Case 1C Currency Basis : UK£
Pipeline Option ‐ Case 1C
Unit Cost Installation Material Fab. Installation Indirect Total
Item No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Pipeline Option ‐ Case 1C
Length Width
1. Linepipe & Misc. Materials Procurement 1 Lot 375,172,866 375,172,866
2. External Coating and Overweighting 1 Lot 24,088,257 24,088,257
3. Tie‐In & Expansion Spools Fabrication & Installation 1 Lot 25.50 1,046,844 2,470,000 3,516,844
4. Pipeline Surveys & Installation 1 Lot 1,252.78 205,716,370 205,716,370
5. Pipeline Stabilisation and Protection 1 Lot 216.75 20,625 10,853,587 10,874,212
6. Pipeline Crossings & Guard Boats 1 Lot 147.0 57,750 4,179,000 4,236,750
8. Risers & J‐Tubes 1 Lot 131.0 611,257 4,870,000 5,481,257
7. Hydrotesting and Commissioning 1 Lot 3,785,210 3,785,210
8. Transportation and Logistics 1 Lot 35,303,271 35,303,271
9. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Pipeline Option ‐ Case 1C 1,773.03 436,300,870 231,874,167 668,175,037
Item and Description
66
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : SSIV Structures Currency Basis : UK£
SSIV Structures
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
SSIV Structures
Length Width1. Procurement & Fabrication 1 Lot 6,497,497 1,901,792 8,399,2892. SSIV Installation 1 Lot 20.0 3,800,000 3,800,000
3. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ SSIV Structures 20 6,497,497 1,901,792 3,800,000 12,199,289
Item and Description
67
Carbon Capture & Storage
Offshore Pipelines ‐ Detail Sheets
Prepared by The Project Control Partnership
Client : National Grid Carbon / DNV GL Date : Jul 15Location : Central North Sea Estimated by : CRM
Project Title : Carbon Capture & Storage Checked by : BRM
Discipline : Offshore Pipelines Revision N° : B2Item : Landfall Construction Currency Basis : UK£
Landfall Construction
Unit Cost Installation Material Fab. Installation Indirect TotalItem No. Qty Unit Material Fab. Vessel Unit NPT & Total Costs Costs Costs Costs Costs
(UK£) (UK£) (UK£/Day) Days WoW Days (UK£) (UK£) (UK£) (UK£) (UK£)
Landfall ConstructionLength Width
1. Pipeline Shore Approach Pull‐In & Tie‐In 1 Lot 10,600,000 10,600,0002. Design, Engineering & Project Management 1 Lot
Total ‐ Offshore Pipelines ‐ Landfall Construction 10,600,000 10,600,000
Item and Description
68
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
Offshore Facilities EPC Cost
69
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1C Checked by : BRM
Currency Basis: GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ Offshore Facilities
Scope:
Pig Reciever, Flow Control Valve, 50m of Piping to Tie‐in to existing injection header
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Offshore Facilities 1,232,764 378,170 710,320 1,303,746 3,625,000
Total Offshore Facilities 1,232,764 378,170 710,320 1,303,746 3,625,000
Description
70
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Pipeline Option Case 1C
OPEX
71
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Pipeline Option ‐ Case 1C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Pipeline Option ‐ Case 1C ‐ OPEXp p
Category Qty Unit Unit Cost (£) OPEX Cost (£)
ONSHORE
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 579,404 579,404
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 627,687 627,687
Insurance
Insurance to cover material damage 1 Lot 482,837 482,837
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 100,800,000 KWH 0.07 7,257,600
PIPELINE
Maintenance & Operating Costs
Annual Maintenance, Inspections and Remedial Works 1 Lot 1,589,668 1,589,668
Insurance
Insurance to cover material damage 1 Lot 4,137,353 4,137,353
Property Overheads
Property Taxes and Overheads ExcludedProperty Taxes and Overheads xcluded
Utilities, Catalysts & Chemicals
Corrosion Inhibitor and Other Chemicals 0 Lot Not Required
Total Annual Operating Cost 14,674,548
72
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2A
73
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2A
Summary
74
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Port of Rotterdam EPC Cost 69,914,382
Onshore UK EPC Cost 48,947,456
Total EPC Cost 118,861,838
Owner's Management 12,399,135
Third Party Inspection & Certification 1,239,914
CAR Insurance 891,464
Owner's Contingency 20,008,853
Forward Escalation Excluded
Total Shipping Option ‐ Case 2A 153,401,203
Description
75
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2A
Port of Rotterdam
76
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Port of Rotterdam EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 21,072,052 11,004,012 14,065,983 46,142,046
Total Process & Storage 21,072,052 11,004,012 14,065,983 46,142,046
UTILITIES & INFRASTRUCTURE
Power Import 772,160 95,423 175,323 1,042,906
Firewater System 553,705 346,065 484,491 1,384,261
Service & Potable Water 461,420 288,388 403,743 1,153,551
Instrument Air 184,568 115,355 161,497 461,420
Open & Closed Drains 203,025 126,891 177,647 507,563
Vent System 461,420 288,388 403,743 1,153,551
Control System 1,200,000 150,000 1,350,000
Roads, Paving, Fences 1,239,711 1,239,711
Buildings 943,189 943,189
Sub‐Total Utilities & Infrast. 3,836,299 3,443,408 1,956,445 9,236,152
Total Direct Cost 24,908,351 14,447,420 16,022,427 55,378,198
Design & Engineering 7,513,365 7,513,365
Construction Management 7,022,819 7,022,819
Sub‐Total Indirects 14,536,184 14,536,184
Total EPC Cost 24,908,351 14,447,420 16,022,427 14,536,184 69,914,382
Description
77
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Port of Rotterdam Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 13,526,119 13,526,119
Piping Material 5,741,486 5,741,486
Instruments 990,673 990,673
Electrical Material 788,305 788,305
Bulks Sub‐Total 7,520,463 7,520,463
Equipment Erection 1,051,073 1,051,073
Pipe Fabrication & Erection 7,226,126 7,226,126
Instrument Erection 1,576,609 1,576,609
Electrical Erection 1,313,841 1,313,841
Founds, Trenching & U/G Piping 4,335,676 4,335,676
Steelwork 1,576,609 1,576,609
Insulation 4,697,574 4,697,574
Paint 394,152 394,152
Scaffolding 2,102,146 2,102,146
Pre‐Commissioning / Commissioning 796,188 796,188
Labour Sub‐Total 11,004,012 14,065,983 25,069,994
Shipping and Freight 413,177 413,177
Direct Sub‐Total 21,072,052 11,004,012 14,065,983 46,529,754
Description
78
Sphere Costing Program Report
Shipping Option - Case 2A RotterdamStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
26.75Diameter
2A1-1
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
26.75Diameter
2A1-2
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
79
Pump Costing Program Report
Shipping Option - Case 2A RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2A1-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.05Specific Gravity
29.12Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
1048.00Flowrate
3.00Differential Pressure
2A1-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.05Specific Gravity
29.12Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
80
Pump Costing Program Report
Shipping Option - Case 2A RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2A1-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.05Specific Gravity
29.12Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
81
Loading Arms Costing Program Report
Shipping Option - Case 2A RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2A1-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2A1-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
82
Loading Arms Costing Program Report
Shipping Option - Case 2A RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2A1-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
83
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Port of Rotterdam Power Import
0.3 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 636,151 636,151
Piping Material
Instruments
Electrical Material 120,869 120,869
Bulks Sub‐Total 120,869 120,869
Equipment Erection 31,808 31,808
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 133,592 133,592
Founds, Trenching & U/G Piping 44,531 44,531
Steelwork 31,808 31,808
Insulation
Paint 19,085 19,085
Scaffolding
Pre‐Commissioning / Commissioning 9,924 9,924
Labour Sub‐Total 95,423 175,323 270,746
Shipping and Freight 15,140 15,140
Direct Sub‐Total 772,160 95,423 175,323 1,042,906
Description
84
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Port of Rotterdam Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 553,705 346,065 484,491 1,384,261
Service & Potable Water 461,420 288,388 403,743 1,153,551
Instrument Air 184,568 115,355 161,497 461,420
Open & Closed Drains 203,025 126,891 177,647 507,563
Vent System 461,420 288,388 403,743 1,153,551
Total Utilities & Infrastructure 1,864,139 1,165,087 1,631,121 4,660,347
Description
85
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2A
Onshore UK
86
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Onshore UK EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 15,111,823 8,466,954 7,522,989 31,101,767
Total Process & Storage 15,111,823 8,466,954 7,522,989 31,101,767
UTILITIES & INFRASTRUCTURE
Power Import 1,198,180 148,070 272,053 1,618,303
Firewater System 373,221 233,263 326,569 933,053
Service & Potable Water 311,018 194,386 272,140 777,544
Instrument Air 124,407 77,754 108,856 311,018
Open & Closed Drains 136,848 85,530 119,742 342,119
Vent System 311,018 194,386 272,140 777,544
Fuel Gas System 93,305 58,316 81,642 233,263
Control System 1,200,000 150,000 1,350,000
Roads, Paving, Fences 823,876 823,876
Buildings 444,209 444,209
Sub‐Total Utilities & Infrast. 3,747,996 2,259,790 1,603,143 7,610,929
Total Direct Cost 18,859,820 10,726,744 9,126,132 38,712,695
Design & Engineering 6,263,452 6,263,452
Construction Management 3,971,308 3,971,308
Sub‐Total Indirects 10,234,760 10,234,760
Total EPC Cost 18,859,820 10,726,744 9,126,132 10,234,760 48,947,456
Description
87
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Onshore UK Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres, Gas Fired Vaporizer
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 8,308,555 8,308,555
Piping Material 4,977,812 4,977,812
Instruments 282,262 282,262
Electrical Material 1,388,397 1,388,397
Bulks Sub‐Total 6,648,471 6,648,471
Equipment Erection 81,670 81,670
Pipe Fabrication & Erection 4,402,036 4,402,036
Instrument Erection 490,023 490,023
Electrical Erection 980,045 980,045
Founds, Trenching & U/G Piping 1,470,068 1,470,068
Steelwork 980,045 980,045
Insulation 5,608,490 5,608,490
Paint 408,352 408,352
Scaffolding 1,143,386 1,143,386
Pre‐Commissioning / Commissioning 425,830 425,830
Labour Sub‐Total 8,466,954 7,522,989 15,989,943
Shipping and Freight 296,310 296,310
Direct Sub‐Total 15,111,823 8,466,954 7,522,989 31,243,280
Description
88
Sphere Costing Program Report
Shipping Option - Case 2A Onshore UKStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
26.75Diameter
2A2-1
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
89
Fired Heater Costing Program Report
Shipping Option - Case 2A Onshore UKHeaters
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2A2-1
Vaporizer (Gas Fired)Description
Total Heater Cost 908,622
Currency Basis UK
£
6.10Duty
146.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 65 Te
Item No.
PCP Ltd Heater Costing Program Version 15.10
90
Pump Costing Program Report
Shipping Option - Case 2A Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
102.00Flowrate
139.00Differential Pressure
2A2-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1232.11Head m
500.00Motor Size KW
62.44Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
253,458
Total Pump Weight 5 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
102.00Flowrate
139.00Differential Pressure
2A2-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1232.11Head m
500.00Motor Size KW
62.44Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
253,458
Total Pump Weight 5 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
91
Pump Costing Program Report
Shipping Option - Case 2A Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
102.00Flowrate
139.00Differential Pressure
2A2-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1232.11Head m
500.00Motor Size KW
62.44Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
253,458
Total Pump Weight 5 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
92
Loading Arms Costing Program Report
Shipping Option - Case 2A Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2A2-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2A2-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
93
Loading Arms Costing Program Report
Shipping Option - Case 2A Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2A2-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
94
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Onshore UK Power Import
1.5 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 987,131 987,131
Piping Material
Instruments
Electrical Material 187,555 187,555
Bulks Sub‐Total 187,555 187,555
Equipment Erection 49,357 49,357
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 207,298 207,298
Founds, Trenching & U/G Piping 69,099 69,099
Steelwork 49,357 49,357
Insulation
Paint 29,614 29,614
Scaffolding
Pre‐Commissioning / Commissioning 15,399 15,399
Labour Sub‐Total 148,070 272,053 420,123
Shipping and Freight 23,494 23,494
Direct Sub‐Total 1,198,180 148,070 272,053 1,618,303
Description
95
National Grid Carbon / DNV GL
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ Onshore UK Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 373,221 233,263 326,569 933,053
Service & Potable Water 311,018 194,386 272,140 777,544
Instrument Air 124,407 77,754 108,856 311,018
Open & Closed Drains 136,848 85,530 119,742 342,119
Vent System 311,018 194,386 272,140 777,544
Fuel Gas System 93,305 58,316 81,642 233,263
Total Utilities & Infrastructure 1,349,817 843,635 1,181,090 3,374,542
Description
96
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2A
OPEX
97
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2A Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2A ‐ OPEX
Category Qty Unit Unit Cost (£) OPEX Cost (£)
PORT OF ROTTERDAM
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 838,973 838,973
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 908,887 908,887
Insurance
Insurance to cover material damage 1 Lot 699,144 699,144
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 2,520,000 KWH 0.07 181,440
ONSHORE UK
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 587,369 587,369
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 636,317 636,317
Insurance
Insurance to cover material damage 1 Lot 489,475 489,475
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 1,500kW x 8000 Hrs 12,000,000 KWH 0.07 864,000
Imported Fuel Gas 594.4 KG / hr x 8000 Hrs 4,755,200 KG 0.19 884,467
Total Annual Operating Cost 6,090,072
98
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2B
99
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2B
Summary
100
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Port of Rotterdam EPC Cost 103,801,699
Onshore UK EPC Cost 76,483,368
Total EPC Cost 180,285,068
Owner's Management 16,113,784
Third Party Inspection & Certification 1,611,378
CAR Insurance 1,352,138
Owner's Contingency 29,904,355
Forward Escalation Excluded
Total Shipping Option ‐ Case 2B 229,266,723
Description
101
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2B
Port of Rotterdam
102
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Port of Rotterdam EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 32,161,227 17,174,281 21,391,968 70,727,475
Total Process & Storage 32,161,227 17,174,281 21,391,968 70,727,475
UTILITIES & INFRASTRUCTURE
Power Import 772,160 95,423 175,323 1,042,906
Firewater System 848,730 530,456 742,638 2,121,824
Service & Potable Water 707,275 442,047 618,865 1,768,187
Instrument Air 282,910 176,819 247,546 707,275
Open & Closed Drains 311,201 194,501 272,301 778,002
Vent System 707,275 442,047 618,865 1,768,187
Control System 1,250,000 156,250 1,406,250
Roads, Paving, Fences 1,855,570 1,855,570
Buildings 1,285,332 1,285,332
Sub‐Total Utilities & Infrast. 4,879,550 5,022,193 2,831,789 12,733,533
Total Direct Cost 37,040,777 22,196,474 24,223,757 83,461,008
Design & Engineering 9,759,576 9,759,576
Construction Management 10,581,116 10,581,116
Sub‐Total Indirects 20,340,691 20,340,691
Total EPC Cost 37,040,777 22,196,474 24,223,757 20,340,691 103,801,699
Description
103
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Port of Rotterdam Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 20,368,997 20,368,997
Piping Material 8,731,823 8,731,823
Instruments 1,618,625 1,618,625
Electrical Material 1,198,877 1,198,877
Bulks Sub‐Total 11,549,325 11,549,325
Equipment Erection 1,598,503 1,598,503
Pipe Fabrication & Erection 10,989,709 10,989,709
Instrument Erection 2,397,755 2,397,755
Electrical Erection 1,998,129 1,998,129
Founds, Trenching & U/G Piping 6,593,825 6,593,825
Steelwork 2,397,755 2,397,755
Insulation 7,583,262 7,583,262
Paint 599,439 599,439
Scaffolding 3,197,006 3,197,006
Pre‐Commissioning / Commissioning 1,210,866 1,210,866
Labour Sub‐Total 17,174,281 21,391,968 38,566,249
Shipping and Freight 630,612 630,612
Direct Sub‐Total 32,161,227 17,174,281 21,391,968 71,115,183
Description
104
Sphere Costing Program Report
Shipping Option - Case 2B RotterdamStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
24.90Diameter
2B1-1
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
24.90Diameter
2B1-2
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
105
Sphere Costing Program Report
Shipping Option - Case 2B RotterdamStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
24.90Diameter
2B1-3
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
24.90Diameter
2B1-4
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
106
Pump Costing Program Report
Shipping Option - Case 2B RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2B1-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
1048.00Flowrate
3.00Differential Pressure
2B1-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
107
Pump Costing Program Report
Shipping Option - Case 2B RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2B1-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
108
Loading Arms Costing Program Report
Shipping Option - Case 2B RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2B1-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2B1-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
109
Loading Arms Costing Program Report
Shipping Option - Case 2B RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2B1-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
110
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Port of Rotterdam Power Import
0.3 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 636,151 636,151
Piping Material
Instruments
Electrical Material 120,869 120,869
Bulks Sub‐Total 120,869 120,869
Equipment Erection 31,808 31,808
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 133,592 133,592
Founds, Trenching & U/G Piping 44,531 44,531
Steelwork 31,808 31,808
Insulation
Paint 19,085 19,085
Scaffolding
Pre‐Commissioning / Commissioning 9,924 9,924
Labour Sub‐Total 95,423 175,323 270,746
Shipping and Freight 15,140 15,140
Direct Sub‐Total 772,160 95,423 175,323 1,042,906
Description
111
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Port of Rotterdam Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 848,730 530,456 742,638 2,121,824
Service & Potable Water 707,275 442,047 618,865 1,768,187
Instrument Air 282,910 176,819 247,546 707,275
Open & Closed Drains 311,201 194,501 272,301 778,002
Vent System 707,275 442,047 618,865 1,768,187
Total Utilities & Infrastructure 2,857,390 1,785,869 2,500,216 7,143,475
Description
112
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2B
Onshore UK
113
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Onshore UK EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 24,711,178 13,891,651 12,246,251 50,849,081
Total Process & Storage 24,711,178 13,891,651 12,246,251 50,849,081
UTILITIES & INFRASTRUCTURE
Power Import 1,730,704 213,878 392,966 2,337,548
Firewater System 610,189 381,368 533,915 1,525,472
Service & Potable Water 508,491 317,807 444,929 1,271,227
Instrument Air 203,396 127,123 177,972 508,491
Open & Closed Drains 223,736 139,835 195,769 559,340
Vent System 508,491 317,807 444,929 1,271,227
Fuel Gas System 93,305 58,316 81,642 233,263
Control System 1,250,000 156,250 1,406,250
Roads, Paving, Fences 1,324,847 1,324,847
Buildings 641,635 641,635
Sub‐Total Utilities & Infrast. 5,128,312 3,522,616 2,428,373 11,079,301
Total Direct Cost 29,839,491 17,414,267 14,674,624 61,928,382
Design & Engineering 8,144,629 8,144,629
Construction Management 6,410,358 6,410,358
Sub‐Total Indirects 14,554,986 14,554,986
Total EPC Cost 29,839,491 17,414,267 14,674,624 14,554,986 76,483,368
Description
114
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Onshore UK Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres, Gas Fired Vaporizer
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 13,559,899 13,559,899
Piping Material 8,103,101 8,103,101
Instruments 568,782 568,782
Electrical Material 2,260,094 2,260,094
Bulks Sub‐Total 10,931,977 10,931,977
Equipment Erection 132,947 132,947
Pipe Fabrication & Erection 7,165,827 7,165,827
Instrument Erection 797,680 797,680
Electrical Erection 1,595,360 1,595,360
Founds, Trenching & U/G Piping 2,393,040 2,393,040
Steelwork 1,595,360 1,595,360
Insulation 9,238,517 9,238,517
Paint 664,733 664,733
Scaffolding 1,861,254 1,861,254
Pre‐Commissioning / Commissioning 693,184 693,184
Labour Sub‐Total 13,891,651 12,246,251 26,137,902
Shipping and Freight 484,533 484,533
Direct Sub‐Total 24,711,178 13,891,651 12,246,251 51,114,311
Description
115
Sphere Costing Program Report
Shipping Option - Case 2B Onshore UKStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
24.90Diameter
2B2-1
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
24.90Diameter
2B2-2
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
116
Fired Heater Costing Program Report
Shipping Option - Case 2B Onshore UKHeaters
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2B2-1
Vaporizer (Gas Fired)Description
Total Heater Cost 1,031,382
Currency Basis UK
£
7.50Duty
145.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 77 Te
Item No.
2B2-2
Vaporizer (Gas Fired)Description
Total Heater Cost 1,073,077
Currency Basis UK
£
8.00Duty
145.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 81 Te
Item No.
PCP Ltd Heater Costing Program Version 15.10
117
Pump Costing Program Report
Shipping Option - Case 2B Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
255.00Flowrate
138.00Differential Pressure
2B2-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1223.24Head m
1300.00Motor Size KW
74.24Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
464,814
Total Pump Weight 11 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
255.00Flowrate
138.00Differential Pressure
2B2-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1223.24Head m
1300.00Motor Size KW
74.24Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
464,814
Total Pump Weight 11 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
118
Pump Costing Program Report
Shipping Option - Case 2B Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
255.00Flowrate
138.00Differential Pressure
2B2-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1223.24Head m
1300.00Motor Size KW
74.24Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
464,814
Total Pump Weight 11 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
119
Loading Arms Costing Program Report
Shipping Option - Case 2B Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2B2-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2B2-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
120
Loading Arms Costing Program Report
Shipping Option - Case 2B Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2B2-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
121
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Onshore UK Power Import
3 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 1,425,856 1,425,856
Piping Material
Instruments
Electrical Material 270,913 270,913
Bulks Sub‐Total 270,913 270,913
Equipment Erection 71,293 71,293
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 299,430 299,430
Founds, Trenching & U/G Piping 99,810 99,810
Steelwork 71,293 71,293
Insulation
Paint 42,776 42,776
Scaffolding
Pre‐Commissioning / Commissioning 22,243 22,243
Labour Sub‐Total 213,878 392,966 606,844
Shipping and Freight 33,935 33,935
Direct Sub‐Total 1,730,704 213,878 392,966 2,337,548
Description
122
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ Onshore UK Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 610,189 381,368 533,915 1,525,472
Service & Potable Water 508,491 317,807 444,929 1,271,227
Instrument Air 203,396 127,123 177,972 508,491
Open & Closed Drains 223,736 139,835 195,769 559,340
Vent System 508,491 317,807 444,929 1,271,227
Fuel Gas System 152,547 95,342 133,479 381,368
Total Utilities & Infrastructure 2,206,850 1,379,281 1,930,994 5,517,125
Description
123
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2B
OPEX
124
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2B Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2B ‐ OPEX
Category Qty Unit Unit Cost (£) OPEX Cost (£)
PORT OF ROTTERDAM
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 1,245,620 1,245,620
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 1,349,422 1,349,422
Insurance
Insurance to cover material damage 1 Lot 1,038,017 1,038,017
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 2,520,000 KWH 0.07 181,440
ONSHORE UK
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 917,800 917,800
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 994,284 994,284
Insurance
Insurance to cover material damage 1 Lot 764,834 764,834
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 3,000kW x 8000 Hrs 24,000,000 KWH 0.07 1,728,000
Imported Fuel Gas 1510.4 KG / hr x 8000 Hrs 12,083,200 KG 0.19 2,247,475
Total Annual Operating Cost 10,466,893
125
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2C
126
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2C
Summary
127
National Grid Carbon / DNV GL
Carbon Capture & Storage
Capital Cost Estimate
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Overall Summary
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Port of Rotterdam EPC Cost 123,913,606
Onshore UK EPC Cost 107,510,019
Total EPC Cost 231,423,625
Owner's Management 19,132,372
Third Party Inspection & Certification 1,913,237
CAR Insurance 1,735,677
Owner's Contingency 38,130,737
Forward Escalation Excluded
Total Shipping Option ‐ Case 2C 292,335,648
Description
128
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2C
Port of Rotterdam
129
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Port of Rotterdam EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 38,881,020 20,579,568 25,882,988 85,343,576
Total Process & Storage 38,881,020 20,579,568 25,882,988 85,343,576
UTILITIES & INFRASTRUCTURE
Power Import 772,160 95,423 175,323 1,042,906
Firewater System 1,024,123 640,077 896,108 2,560,307
Service & Potable Water 853,436 533,397 746,756 2,133,589
Instrument Air 341,374 213,359 298,703 853,436
Open & Closed Drains 375,512 234,695 328,573 938,779
Vent System 853,436 533,397 746,756 2,133,589
Control System 1,250,000 156,250 1,406,250
Roads, Paving, Fences 2,233,107 2,233,107
Buildings 1,495,076 1,495,076
Sub‐Total Utilities & Infrast. 5,470,041 5,978,531 3,348,469 14,797,040
Total Direct Cost 44,351,060 26,558,098 29,231,457 100,140,615
Design & Engineering 11,010,546 11,010,546
Construction Management 12,762,444 12,762,444
Sub‐Total Indirects 23,772,990 23,772,990
Total EPC Cost 44,351,060 26,558,098 29,231,457 23,772,990 123,913,606
Description
130
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Port of Rotterdam Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 24,606,937 24,606,937
Piping Material 10,564,978 10,564,978
Instruments 1,926,947 1,926,947
Electrical Material 1,450,569 1,450,569
Bulks Sub‐Total 13,942,495 13,942,495
Equipment Erection 1,934,092 1,934,092
Pipe Fabrication & Erection 13,296,884 13,296,884
Instrument Erection 2,901,138 2,901,138
Electrical Erection 2,417,615 2,417,615
Founds, Trenching & U/G Piping 7,978,130 7,978,130
Steelwork 2,901,138 2,901,138
Insulation 8,975,015 8,975,015
Paint 725,285 725,285
Scaffolding 3,868,184 3,868,184
Pre‐Commissioning / Commissioning 1,465,075 1,465,075
Labour Sub‐Total 20,579,568 25,882,988 46,462,556
Shipping and Freight 762,373 762,373
Direct Sub‐Total 38,881,020 20,579,568 25,882,988 85,774,361
Description
131
Sphere Costing Program Report
Shipping Option - Case 2C RotterdamStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
26.75Diameter
2C1-1
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
26.75Diameter
2C1-2
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
132
Sphere Costing Program Report
Shipping Option - Case 2C RotterdamStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
26.75Diameter
2C1-3
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
26.75Diameter
2C1-4
Storage SphereSphere Description
10,022Capacity:
62,940Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 5,540,409
Total Sphere Weight 720.0 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
133
Pump Costing Program Report
Shipping Option - Case 2C RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2C1-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
1048.00Flowrate
3.00Differential Pressure
2C1-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
134
Pump Costing Program Report
Shipping Option - Case 2C RotterdamPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
1048.00Flowrate
3.00Differential Pressure
2C1-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
26.59Head m
100.00Motor Size KW
80.00Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
448,717
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
135
Loading Arms Costing Program Report
Shipping Option - Case 2C RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C1-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2C1-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
136
Loading Arms Costing Program Report
Shipping Option - Case 2C RotterdamLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C1-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
137
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Port of Rotterdam Power Station
0.3 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 636,151 636,151
Piping Material
Instruments
Electrical Material 120,869 120,869
Bulks Sub‐Total 120,869 120,869
Equipment Erection 31,808 31,808
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 133,592 133,592
Founds, Trenching & U/G Piping 44,531 44,531
Steelwork 31,808 31,808
Insulation
Paint 19,085 19,085
Scaffolding
Pre‐Commissioning / Commissioning 9,924 9,924
Labour Sub‐Total 95,423 175,323 270,746
Shipping and Freight 15,140 15,140
Direct Sub‐Total 772,160 95,423 175,323 1,042,906
Description
138
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Port of Rotterdam Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 1,024,123 640,077 896,108 2,560,307
Service & Potable Water 853,436 533,397 746,756 2,133,589
Instrument Air 341,374 213,359 298,703 853,436
Open & Closed Drains 375,512 234,695 328,573 938,779
Vent System 853,436 533,397 746,756 2,133,589
Total Utilities & Infrastructure 3,447,880 2,154,925 3,016,895 8,619,701
Description
139
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2C
Onshore UK
140
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Onshore UK EPC
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
ONSHORE FACILITIES
Pumping Station 35,598,478 20,136,761 17,660,084 73,395,323
Total Process & Storage 35,598,478 20,136,761 17,660,084 73,395,323
UTILITIES & INFRASTRUCTURE
Power Import 2,156,724 266,525 489,696 2,912,945
Firewater System 880,744 550,465 770,651 2,201,860
Service & Potable Water 733,953 458,721 642,209 1,834,883
Instrument Air 293,581 183,488 256,884 733,953
Open & Closed Drains 322,939 201,837 282,572 807,349
Vent System 733,953 458,721 642,209 1,834,883
Fuel Gas System 93,305 58,316 81,642 233,263
Control System 1,300,000 162,500 1,462,500
Roads, Paving, Fences 1,885,394 1,885,394
Buildings 799,576 799,576
Sub‐Total Utilities & Infrast. 6,515,200 4,863,043 3,328,363 14,706,606
Total Direct Cost 42,113,678 24,999,805 20,988,447 88,101,929
Design & Engineering 10,247,645 10,247,645
Construction Management 9,160,445 9,160,445
Sub‐Total Indirects 19,408,090 19,408,090
Total EPC Cost 42,113,678 24,999,805 20,988,447 19,408,090 107,510,019
Description
141
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Onshore UK Pumping Station
Centrifugal Pumps, Loading Arms, Storage Spheres, Gas Fired Vaporizer
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 19,528,321 19,528,321
Piping Material 11,685,326 11,685,326
Instruments 783,918 783,918
Electrical Material 3,259,238 3,259,238
Bulks Sub‐Total 15,728,481 15,728,481
Equipment Erection 191,720 191,720
Pipe Fabrication & Erection 10,333,701 10,333,701
Instrument Erection 1,150,319 1,150,319
Electrical Erection 2,300,638 2,300,638
Founds, Trenching & U/G Piping 3,450,958 3,450,958
Steelwork 2,300,638 2,300,638
Insulation 13,426,566 13,426,566
Paint 958,599 958,599
Scaffolding 2,684,078 2,684,078
Pre‐Commissioning / Commissioning 999,627 999,627
Labour Sub‐Total 20,136,761 17,660,084 37,796,845
Shipping and Freight 698,009 698,009
Direct Sub‐Total 35,598,478 20,136,761 17,660,084 73,751,657
Description
142
Sphere Costing Program Report
Shipping Option - Case 2C Onshore UKStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
24.90Diameter
2C2-1
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
24.90Diameter
2C2-2
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
143
Sphere Costing Program Report
Shipping Option - Case 2C Onshore UKStorage Spheres
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
24.90Diameter
2C2-3
Storage SphereSphere Description
8,083Capacity:
50,764Capacity:
M3
Barrels
Total Sphere Cost
Low Temp CSMaterial:
m
Comments
Currency Basis UK
£ 4,480,924
Total Sphere Weight 582.3 Te
7.00Pressure Bar
Item No.
PCP Ltd Sphere Costing Program Version 15.10
144
Fired Heater Costing Program Report
Shipping Option - Case 2C Onshore UKHeaters
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C2-1
Vaporizer (Gas Fired)Description
Total Heater Cost 1,039,803
Currency Basis UK
£
7.60Duty
147.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 78 Te
Item No.
2C2-2
Vaporizer (Gas Fired)Description
Total Heater Cost 1,039,803
Currency Basis UK
£
7.60Duty
147.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 78 Te
Item No.
PCP Ltd Heater Costing Program Version 15.10
145
Fired Heater Costing Program Report
Shipping Option - Case 2C Onshore UKHeaters
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C2-3
Vaporizer (Gas Fired)Description
Total Heater Cost 1,039,803
Currency Basis UK
£
7.60Duty
147.00Pressure
MW
Bar
Comments
Indirect Fired Heater Carbon SteelMaterial
Includes independent stack
Cost based on Low NOx Burners
Total Heater Weight 78 Te
Item No.
PCP Ltd Heater Costing Program Version 15.10
146
Pump Costing Program Report
Shipping Option - Case 2C Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
373.00Flowrate
140.00Differential Pressure
2C2-1
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1240.97Head m
1900.00Motor Size KW
79.14Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
622,330
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
373.00Flowrate
140.00Differential Pressure
2C2-2
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1240.97Head m
1900.00Motor Size KW
79.14Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
622,330
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
147
Pump Costing Program Report
Shipping Option - Case 2C Onshore UKPumps
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
373.00Flowrate
140.00Differential Pressure
2C2-3
Cryogenic PumpPump Description
Total Pump Cost
Stainless SteelCasing:
m³/hr
Bar
Comments
To API
1.15Specific Gravity
1240.97Head m
1900.00Motor Size KW
79.14Efficiency %
CentrifugalPump:
Electric MotorDriver:
£
UKCurrency Basis
622,330
Total Pump Weight 16 Te
MATERIALS
Stainless SteelImpellor / Internals:
TYPE
Item No.
PCP Ltd Pump Costing Program Version 15.10
148
Loading Arms Costing Program Report
Shipping Option - Case 2C Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C2-1Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
2C2-2Item No.
Loading ArmDescription
Total Equip Cost
Stainless SteelMaterial
Comments
Marine Loading ArmType:
437,297
Currency Basis UK
£
Total Equip Weight 21.8 Te
8Diameter: Inches
LNGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
149
Loading Arms Costing Program Report
Shipping Option - Case 2C Onshore UKLoading Arms
by PCP Ltd
National Grid Carbon / DNV GLClient:Central North SeaLocation:
Project ID N°Carbon Capture & StorageProject Title:
July 2015Date:B2Revision No:
UKCurrency Basis:CRMEstimated by:
2C2-3Item No.
Vapour ReturnDescription
Total Equip Cost
Carbon SteelMaterial
Comments
Marine Loading ArmType:
224,556
Currency Basis UK
£
Total Equip Weight 17.9 Te
6Diameter: Inches
LPGProduct:
THE PROJECT CONTROL PARTNERSHIP Water Treatment Costing Program Version 15.10
150
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Onshore UK Power Station
4.5 MW Substation
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Total Equipment Cost 1,776,836 1,776,836
Piping Material
Instruments
Electrical Material 337,599 337,599
Bulks Sub‐Total 337,599 337,599
Equipment Erection 88,842 88,842
Pipe Fabrication & Erection
Instrument Erection
Electrical Erection 373,136 373,136
Founds, Trenching & U/G Piping 124,379 124,379
Steelwork 88,842 88,842
Insulation
Paint 53,305 53,305
Scaffolding
Pre‐Commissioning / Commissioning 27,719 27,719
Labour Sub‐Total 266,525 489,696 756,221
Shipping and Freight 42,289 42,289
Direct Sub‐Total 2,156,724 266,525 489,696 2,912,945
Description
151
National Grid Carbon / DNV GL
Carbon Capture & Storage
Estimate Summary by Area
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ Onshore UK Utilities & Infrastructure
MaterialsMaterial &
Labour S/CLabour Indirects Grand Total
(£UK) (£UK) (£UK) (£UK) (£UK)
Firewater System 880,744 550,465 770,651 2,201,860
Service & Potable Water 733,953 458,721 642,209 1,834,883
Instrument Air 293,581 183,488 256,884 733,953
Open & Closed Drains 322,939 201,837 282,572 807,349
Vent System 733,953 458,721 642,209 1,834,883
Fuel Gas System 220,186 137,616 192,663 550,465
Total Utilities & Infrastructure 3,185,357 1,990,848 2,787,187 7,963,393
Description
152
National Grid Carbon / DNV‐GL CARBON CAPTURE & STORAGE UPSCALING
Shipping Option Case 2C
OPEX
153
GL Noble Denton
Carbon Capture & Storage
Cost Estimate by Discipline
Prepared by PCP LTD
Location : Central North Sea Date : July 2015
Project Title : Carbon Capture & Storage Estimated by : CRM
Case : Shipping Option ‐ Case 2C Checked by : BRM
Currency Basis : GBP Revision N° : B2
Shipping Option ‐ Case 2C ‐ OPEX
Category Qty Unit Unit Cost (£) OPEX Cost (£)
PORT OF ROTTERDAM
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 1,486,963 1,486,963
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 1,610,877 1,610,877
Insurance
Insurance to cover material damage 1 Lot 1,239,136 1,239,136
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 2,520,000 KWH 0.07 181,440
ONSHORE UK
Maintenance & Operating Costs
Maintenance Staff, Outside Contractors and Materials 1 Lot 1,290,120 1,290,120
Operating Personnel Costs, Excluding Maintenance Staff 1 Lot 1,397,630 1,397,630
Insurance
Insurance to cover material damage 1 Lot 1,075,100 1,075,100
Property Overheads
Property Taxes and Overheads Excluded
Utilities, Catalysts & Chemicals
Imported Electricity 4,500kW x 8000 Hrs 36,000,000 KWH 0.07 2,592,000
Imported Fuel Gas 2212 KG / hr x 8000 Hrs 17,696,000 KG 0.19 3,291,456
Total Annual Operating Cost 14,164,723
154
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