mold cooling pipe cleaning machine water reamer
Post on 16-Oct-2021
4 Views
Preview:
TRANSCRIPT
Mold Cooling Pipe Cleaning Machine
Beforecleaning
Corrosion Inhibiting Effect
Benefits of Water Reamer
Water ReamerWater Reamer● Dissolves and removes rust and buildup that
forms in mold cooling pipes because of impurities in source water.
● Restores mold cooling efficiency back to normal.
● Resolves problems associated with readily corroded materials.
● Rust and impurities in the water are grabbed, detached from pipe linings and dissolved by the chelate effect.
● A primary rustproofing film forms on cleaned pipe linings once dried.
● No need to rinse in water or neutralize cleaned pipes.● Cooling pipes can be cleaned without disassembling molds.● Prevents rust and buildup of impurities in source water when used with new
molds.● Prevents cleaned cooling pipes from clogging by not generating sludge.● Fully penetrates cooling pipes of complex shape.● Does not generate dust.
Metal NAK80
Weight after 6 hr
SKD11 SKD61 STAVAX Copper Brass
99.99%or more
99.99%or more
99.99%or more
99.99%or more
99.99%or more
99.99%or more
Aftercleaning
Blackrustproofing filmBlackrustproofing film
* Change in weight of various metals after soaking in the Cleaning solution for Water Reamer for 6 hr at 20˚C
Good news for overseas factories!
Removes rust and scale!
Decreases in mold cooling efficiency cause molding defects.
Features and Usage of Water ReamerUsers can easily dissolve and remove rust and buildup of impurities found in source water, by simply connecting the mold cooling pipe to the Water Reamer and circulating the specified cleaning solution through the pipe.
Rustproofing Effect
Rustproofing and Cleaning Strength of Water Reamer
■ Mold surface temperature 60 min after molding start
■ Mold cooling water flowrate
Before cleaning 49˚C → After cleaning 38˚C
Before cleaning 1500 mL/min → After cleaning 6100 – 6400 mL/min
* Conceptual view of Water Reamer cleaning process
Removal of rust and scale by pulsating flow
Before cleaning Immediatelyafter cleaning
After 6 months After 12 monthsAirblow drying Formation of primary
rustproofing film
Inside of cooling pipeInside of cooling pipe Inside of cooling pipeInside of cooling pipe Inside of cooling pipeInside of cooling pipe
Blown airBlown air Primaryrustproofingfilm
PrimaryrustproofingfilmRustproofingRustproofing
Rust and scaleRust and scale
Pulsating flowPulsating flow
Before cleaningBefore cleaning
After cleaningAfter cleaning
Before cleaningBefore cleaning
After cleaningAfter cleaning
Before cleaningBefore cleaning
After cleaningAfter cleaning
Protected!
Inside of cooling pipe
Readyto go!
When brand new Stage 1 Stage 2
Stage 3
Uh-oh!
Where improvements are seen (Examples)
No change in cooling water flowrateSlight change in mold temperature
Noticeable changes in mold temperature and cooling water flowrate
Completely blocked pipe. Water does not flow.
Rust or buildup of impurities in source water (scale)
550mg/L550mg/L 400mg/L400mg/L350mg/L350mg/L
200mg/L200mg/L
120mg/L120mg/L
130mg/L130mg/L
300mg/L300mg/L
120mg/L120mg/L
60mg/L60mg/L
Somax cares about your molds wherever you are.
MexicoMexico(Santa Maria)(Santa Maria)
IndiaIndia(New Delhi)(New Delhi)
KoreaKorea(Gyeongju)(Gyeongju)
IndonesiaIndonesia(Surabaya)(Surabaya)
ChinaChina(Beijing)(Beijing)
JapanJapan(Tokyo)(Tokyo)
USAUSA(Chicago)(Chicago)
ThailandThailand(Bangkok)(Bangkok)
VietnamVietnam(Hanoi)(Hanoi)
Water hardness has a lot to do with impurities quickly building up and clogging mold cooling pipes!
* Water hardness levels around the world
Rust, scale and other impurities
Internal illustration of cooling pipe
09/2017
1-7-17 Tamatsu, Higashinari-ku, Osaka 537-0023Phone: +81-6-6976-1108 E-mail: info@somax.co.jpFax: +81-6-6977-5702 http://www.somax.co.jp
top related