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ThePureFlavour of tea
The best solutionfor the new class of filter bag
TEAMAC S.r.l.Via Menghini, 1 - 40054 Budrio (BO) - ItaliaTel. +39 051 6926276 - Fax +39 051 6926277e-mail: info.teamac@marchesini.it - www.teamac.it
WITH SLIPWAY EXIT
WITH COUNTING AND MANUAL REMOVAL
WITH COUNTING AND CARTONING ATTACHMENT
OVER
ALL D
IMEN
SIONS
The New
Outp
ut
up t
o 2
00
bag
s/m
in.
Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14
,2 c
m3
Pow
er i
nst
alle
d1
2 k
W
Pow
er c
onsu
mpti
on
5,5
kW
Air
consu
mpti
on
50
0 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
4.0
00
kg
Outp
ut
up t
o 2
00 b
ags/
min
.Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14,2
cm
3
Pow
er i
nst
alle
d13 k
W
Pow
er c
onsu
mpti
on
6 k
W
Air
consu
mpti
on
600 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
4.2
00 k
g
Outp
ut
up t
o 2
00
bag
s/m
in.
Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14
,2 c
m3
Pow
er i
nst
alle
d1
2 k
W
Pow
er c
onsu
mpti
on
5,5
kW
Air
consu
mpti
on
50
0 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
3.6
00
kg
COP_DEPLI_MD20.qxd 15/04/2011 09.02 Pagina 1
The most charming manner to get ...
The World of Tea and ...
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.04 Pagina 2
Teamac
a successful tea bag
The new plant of TEAMAC made for building efficiency.TEAMAC is specialized in tea bag packaging machines for doublechamber filter bags closed by the new knotting system.BEHIND TEAMAC THERE IS MARCHESINI GROUP, ONE OF THE BIGGESTINDUSTRIAL GROUP FOR PACKAGING MACHINES, with 20 companies and 1000 employees in the world producing and selling hightechnology for food, pharmaceutical and cosmetic markets since1974.Today TEAMAC is a big playerin the tea market and in knottedtea bags.
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 3
with naked bag counting andmanual removal
The most economical way to produce the new natural filter bag without staples
Flow chart
1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group
8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag12 Tag and thread welding13 Bag rotation and transfer into the counting channel14 Counting and stacking15 Bag stacking and inserting manually
into the cartons
MAIN FUNCTIONS
Electronic counting to guarantee alwaysthe correct number of naked bags in thestacking device.It allows a swift electronic count changeover without replacement of mechanicalparts.
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 4
1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag
12 Tag and thread welding13 Bag rotation and transfer into the folded envelope
paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into the
exit channel18 Envelope stacking and inserting manually
into the cartons
with heatsealed envelope exitchannel
MAIN FUNCTIONS
An appropriate answer to the newmarket demand: new natural teabag, airtight envelope, low cost, high efficiency
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 5
with counting and manual removal
A easy way to produce at low costand with the maximum flexibilityheatsealed envelopes completelycounted and stacked
Flow chart
1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag
12 Tag and thread welding13 Bag rotation and transfer into the folded envelope
paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into
counting group.18 Counting and stacking group19 Traslation of the counted stack of
envelopes into the channel for manual boxing
MAIN FUNCTIONS
Electronic counting to guaranteealways the correct number ofenvelopes in the stacking device.It allows a swift electronic countchange over without replacementof mechanical parts.
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 6
1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag
12 Tag and thread welding13 Bag rotation and transfer into the folded envelope
paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into the
counting group.18 Counting and stacking group19 Pre-glued carton filling, collecting and forming20 Stack insertion into the cartons21 Carton closure and exit
with automatic cartoning attachment
MAIN FUNCTIONS
A full automatic way to produce,with the maximum efficiency,counted stack of tea bagscompletely packed
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 7
The new knotted tea bagSimply two strong knotsThe new idea of MD20 filter bag is a synthesisof tradition, innovation and competition.Starting from the traditional non heatsealabledouble chamber bag, the MD20 guarantees,for the first time, a pure and natural flavour oftea with an ecological tea bag and a faultlessthread’s fixing. Without using any metalstaples or other additional or contaminatingmaterials, the MD20 fixes the top fold of thebag by two subsequent knots made by thesame connecting thread (without auxiliarythread). This innovative feature offers to thetea packers the most competitive manner tosatisfy the new market’s demands. Why twoknots on the filter bag? Two knots are muchstronger than only one!
Up to 200 bags/min.naked bagheatsealed envelopesingle bag rejectionslip way exitcounting systemstacking unitcartoning unitinert gas double flushvideo camera knot control
The Teamac MD20 knotted tea bag,overwrapped in a heatsealed envelope, is theideal choice not only to obtain an ecologicaland hygienic product, but to preserve thearoma of flavoured teas, special tea blends,mixed herbs and pharmacological infusions.
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.06 Pagina 8
The newNEW TECHNOLOGY PROCESSING• the highest engineering and project
software• the best coating materials for better quality
and endurance• the three-dimensional controls for each
mechanical group
TEAMAC : The highest knotting technology
NEW IN THE MECHANICS AND ELECTRONICS• new motorization• new electrical cabinet with high
programmable logic• new manufacturing process by modern
CAD/CNC machines for higher quality ofour products
NEW IN THE FINAL VERSATILITY• Counting and stacking for manual boxing.• Automatic cartoning attachment.• Tuck-in, tear-off and flip-top carton
closure.
NEW IN THE REMOTE CONTROLS• Supervision software for production
efficiency• Knotting quality control for remote check
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.06 Pagina 9
DOSINGRotary dosing, filter paper tube forming and cutting
KNOTTINGDouble knotting on the filter bag
TOUCH-SCREEN PANELTouch-screen panel to control all machine’s functions by PLC
ERECTIONFilter bag cutting, erection and top folding
OUTER ENVELOPEHeatsealed outer envelopefeeding, forming andsealing station
KNOT CONTROLVideo camera
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.07 Pagina 10
PRE-PULLINGThread pre-pulling and feeding, with knots checking
Why to choose MD20no aluminium staplesnatural filter papernew ecological tea baghigh flexibility and versatilityreduced spare parts consumptioneasy to operatereduced packaging material consumptionsimple working methodquick counting and carton size change overthe most innovative thread’s fixingsimple electronics and maximum efficiencysingle bag rejectionvideo camera knot control
A competitive, simple and versatile machinefor the new ecological tea bag
INERT GAS FLUSHDouble flush of nitrogeninto each single envelope during the final heatsealing closing, to achieve the maximum reduction of oxygen
OUTER ENVELOPE EXITChannel for manual removal of stacked envelopes
SINGLE BAG REJECTIONSingle faulty bag rejectionprior to entry into the counting unit.Maximum guarantee ofhighest product quality
ELECTRONICSElectronics with highprogrammable logic toachieve the best qualitycontrol and productionefficiency
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.08 Pagina 11
New production and efficency supervisionsoftware
The can be equipped, underrequest, with the new supervisionsoftware developped by Teamac andable to check, process and memorizeall data production of more machinesin only one computer.
CUSTOMER
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.08 Pagina 12
New videocamera for thread andknotting control
The new videocamera, to check thecorrect knotting on the bag, issuitable to be connected by ethernetcable to Teamac’s After-Sales.Service for detecting eventual failureand for giving the right solutions .
CUSTOMER
TEAMAC
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.09 Pagina 13
Automatic cartoning unit for the pre-glued cartons. Complete with electronic counting and tuck in or hot-melt closure.
with cartoning attachment
An easy processing diagram, onlymechanically actuated, to guarantee thebest accuracy in the quality product andthe lowest cost in the maintenancecharge.
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 14
The great versatility of TEAMAC cartoning attachments:pre-glued cartons with different closures.
Our packaging in all over the world
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 15
The versatility of Teamac cartoningPre-glued carton closed by tuck-in Pre-glued carton closed by lateral hot
melt tear-off
Pre-glued carton closed by lateraltear-off and glued bottom flap outside
Pre-glued carton closed by top flaptear-off and glued bottom flaps inside
Pre-glued carton closed by flip - topand glued bottom flaps inside Innovation and flexibility.
One automaticcartoning attachment...
Five differentcarton closing...
The right solutionfor any market request
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 16
The main optional groups available
Pneumatic tea feeding system Video camera for knot control
Folded prospect inserted into the carton Automatic ink-jet for printing the boxes incontinuous motion
Automatic marker forprinting the envelopes incontinuos motion
Electronic checkweigher withautomatic adjustment andfaulty carton rejection
Special rotary hopper forfeeding soft and delicateherbs
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.12 Pagina 17
New motorization to guaranteelong lifecycle of our machines.
Dry transmission system by stiffened belts:easy,clean and fully accessible
with automatic cartoning unit... dosing weight
New motorization for
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.13 Pagina 18
...checkweigher and autoadjustment ofThe high quality of our service,documentation and manuals
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.14 Pagina 19
MD20, the only machine on the market able to process all types of heat sealable outer envelope materials.Superb envelope appearance with perfect alignment
No creases or wrinkles on the sealing area.
The "State of The Art" in heat sealedouter envelopes
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.15 Pagina 20
Assistance anywhere and anytime
Spare parts supplyguaranteed for theentire lifecycle of ourmachines.
All main componentsstored for a rapiddelivery in all over theworld.
Special training serviceensures that our clientsfully understand how touse our machines.
Highly specializedmechanic and electronictechnicians spreadingaround the globe for animmediate assistance.
Wide spread salesnetwork andrepresentative officescovering 32 countries.
Alwaysaheadof time
INTERNO_DEPLI_MD20.qxd 09/05/2011 15.30 Pagina 21
GENE
RAL T
ECHN
ICAL
DAT
A
SIZETYPE A B C D2 40 58 94 141
3 45 63 103 151
7 45 58 103 141
Filter bag size
Min. MaxA 42 72
B 60 80C 65 170
SIZETYPE F K C2 75 500 943-7 75 500 103
Weight 12-12.7 g/m2
Non heatsealable filter paper
Non-heatsealable filter paper
Tag size Tag paper reel
Heatsealed outer envelope
1 RowN° of bags: 10÷34
Heatsealed outer envelope reel
+0-0.50
+0-0.50
SIZETYPE A B C D2 145±0.15 63±0.15 72 602s 155±0.15 66±0.15 77 663 155±0.15 66±0.15 77 667 145±0.15 66±0.15 72 667s 155±0.15 66±0.15 77 66
CARTONS DIMENSION
Weight Paper 80 g/m2
Heatsealable layer 20 g/m2
Total weight 100 g/m2
Thickness 105÷125 micron
SIZETYPE A B C D F K20 x 21 20 21 40 20 152 500
20 x 24 20 24 46 20 152 500
SIZETYPE F K2 75 5002s 75 5003 75 5007 75 5007s 75 500
TTEEAAMMAACC
R
Building efficiency
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.16 Pagina 22
Teamac sales network
Teamac worldwide sales organisation.Your local answer to quick commercial and technical services and spareparts supply.
• AGENTSARGENTINA AUSTRALIABANGLADESH CHINACZEH REPUBLIC EGYPT INDIA INDONESIA IRANJAPANKAZAKHSTAN
KOREAMALAYSIA OMANPAKISTANPOLAND PORTUGAL ROMANIARUSSIA SINGAPORE SLOVAK REPUBLICSYRIA
SAUDI ARABIASRI LANKA TAIWAN THAILAND TURKEY UKRAINAUNITED ARAB EMIRATESUSAVIETNAMYEMEN
INTERNO_DEPLI_MD20.qxd 15/04/2011 09.16 Pagina 23
ThePureFlavour of tea
The best solutionfor the new class of filter bag
TEAMAC S.r.l.Via Menghini, 1 - 40054 Budrio (BO) - ItaliaTel. +39 051 6926276 - Fax +39 051 6926277e-mail: info.teamac@marchesini.it - www.teamac.it
WITH SLIPWAY EXIT
WITH COUNTING AND MANUAL REMOVAL
WITH COUNTING AND CARTONING ATTACHMENT
OVER
ALL D
IMEN
SIONS
The New
Outp
ut
up t
o 2
00
bag
s/m
in.
Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14
,2 c
m3
Pow
er i
nst
alle
d1
2 k
W
Pow
er c
onsu
mpti
on
5,5
kW
Air
consu
mpti
on
50
0 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
4.0
00
kg
Outp
ut
up t
o 2
00 b
ags/
min
.Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14,2
cm
3
Pow
er i
nst
alle
d13 k
W
Pow
er c
onsu
mpti
on
6 k
W
Air
consu
mpti
on
600 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
4.2
00 k
g
Outp
ut
up t
o 2
00
bag
s/m
in.
Bag
cap
acit
yup t
o 4
,0 g
ram
s
Bag
volu
me
max
14
,2 c
m3
Pow
er i
nst
alle
d1
2 k
W
Pow
er c
onsu
mpti
on
5,5
kW
Air
consu
mpti
on
50
0 N
l/m
in.
at 6
bar
Mac
hin
e net
wei
ght
max
3.6
00
kg
COP_DEPLI_MD20.qxd 15/04/2011 09.02 Pagina 1
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