ThePureFlavour of tea

The best solutionfor the new class of filter bag

TEAMAC S.r.l.Via Menghini, 1 - 40054 Budrio (BO) - ItaliaTel. +39 051 6926276 - Fax +39 051 6926277e-mail: info.teamac@marchesini.it - www.teamac.it

WITH SLIPWAY EXIT

WITH COUNTING AND MANUAL REMOVAL

WITH COUNTING AND CARTONING ATTACHMENT

OVER

ALL D

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COP_DEPLI_MD20.qxd 15/04/2011 09.02 Pagina 1

The most charming manner to get ...

The World of Tea and ...

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.04 Pagina 2

Teamac

a successful tea bag

The new plant of TEAMAC made for building efficiency.TEAMAC is specialized in tea bag packaging machines for doublechamber filter bags closed by the new knotting system.BEHIND TEAMAC THERE IS MARCHESINI GROUP, ONE OF THE BIGGESTINDUSTRIAL GROUP FOR PACKAGING MACHINES, with 20 companies and 1000 employees in the world producing and selling hightechnology for food, pharmaceutical and cosmetic markets since1974.Today TEAMAC is a big playerin the tea market and in knottedtea bags.

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 3

with naked bag counting andmanual removal

The most economical way to produce the new natural filter bag without staples

Flow chart

1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group

8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag12 Tag and thread welding13 Bag rotation and transfer into the counting channel14 Counting and stacking15 Bag stacking and inserting manually

into the cartons

MAIN FUNCTIONS

Electronic counting to guarantee alwaysthe correct number of naked bags in thestacking device.It allows a swift electronic count changeover without replacement of mechanicalparts.

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 4

1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag

12 Tag and thread welding13 Bag rotation and transfer into the folded envelope

paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into the

exit channel18 Envelope stacking and inserting manually

into the cartons

with heatsealed envelope exitchannel

MAIN FUNCTIONS

An appropriate answer to the newmarket demand: new natural teabag, airtight envelope, low cost, high efficiency

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 5

with counting and manual removal

A easy way to produce at low costand with the maximum flexibilityheatsealed envelopes completelycounted and stacked

Flow chart

1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag

12 Tag and thread welding13 Bag rotation and transfer into the folded envelope

paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into

counting group.18 Counting and stacking group19 Traslation of the counted stack of

envelopes into the channel for manual boxing

MAIN FUNCTIONS

Electronic counting to guaranteealways the correct number ofenvelopes in the stacking device.It allows a swift electronic countchange over without replacementof mechanical parts.

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 6

1 Product feeding and dosing2 Filter paper reel3 Filter paper tube forming and cutting4 Filter bag erection5 Filter bag top fold forming6 Cotton thread coil7 Knots group8 Tag paper reel9 Tag paper cutting and folding10 Cotton thread wrapping around the bag11 Cotton thread insertion into the tag

12 Tag and thread welding13 Bag rotation and transfer into the folded envelope

paper14 Outer envelope heatsealed paper reel15 Heatsealed envelope folding16 Outer envelope heatsealing group17 Heatsealed envelope cutting and transfer into the

counting group.18 Counting and stacking group19 Pre-glued carton filling, collecting and forming20 Stack insertion into the cartons21 Carton closure and exit

with automatic cartoning attachment

MAIN FUNCTIONS

A full automatic way to produce,with the maximum efficiency,counted stack of tea bagscompletely packed

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.05 Pagina 7

The new knotted tea bagSimply two strong knotsThe new idea of MD20 filter bag is a synthesisof tradition, innovation and competition.Starting from the traditional non heatsealabledouble chamber bag, the MD20 guarantees,for the first time, a pure and natural flavour oftea with an ecological tea bag and a faultlessthread’s fixing. Without using any metalstaples or other additional or contaminatingmaterials, the MD20 fixes the top fold of thebag by two subsequent knots made by thesame connecting thread (without auxiliarythread). This innovative feature offers to thetea packers the most competitive manner tosatisfy the new market’s demands. Why twoknots on the filter bag? Two knots are muchstronger than only one!

Up to 200 bags/min.naked bagheatsealed envelopesingle bag rejectionslip way exitcounting systemstacking unitcartoning unitinert gas double flushvideo camera knot control

The Teamac MD20 knotted tea bag,overwrapped in a heatsealed envelope, is theideal choice not only to obtain an ecologicaland hygienic product, but to preserve thearoma of flavoured teas, special tea blends,mixed herbs and pharmacological infusions.

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.06 Pagina 8

The newNEW TECHNOLOGY PROCESSING• the highest engineering and project

software• the best coating materials for better quality

and endurance• the three-dimensional controls for each

mechanical group

TEAMAC : The highest knotting technology

NEW IN THE MECHANICS AND ELECTRONICS• new motorization• new electrical cabinet with high

programmable logic• new manufacturing process by modern

CAD/CNC machines for higher quality ofour products

NEW IN THE FINAL VERSATILITY• Counting and stacking for manual boxing.• Automatic cartoning attachment.• Tuck-in, tear-off and flip-top carton

closure.

NEW IN THE REMOTE CONTROLS• Supervision software for production

efficiency• Knotting quality control for remote check

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.06 Pagina 9

DOSINGRotary dosing, filter paper tube forming and cutting

KNOTTINGDouble knotting on the filter bag

TOUCH-SCREEN PANELTouch-screen panel to control all machine’s functions by PLC

ERECTIONFilter bag cutting, erection and top folding

OUTER ENVELOPEHeatsealed outer envelopefeeding, forming andsealing station

KNOT CONTROLVideo camera

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.07 Pagina 10

PRE-PULLINGThread pre-pulling and feeding, with knots checking

Why to choose MD20no aluminium staplesnatural filter papernew ecological tea baghigh flexibility and versatilityreduced spare parts consumptioneasy to operatereduced packaging material consumptionsimple working methodquick counting and carton size change overthe most innovative thread’s fixingsimple electronics and maximum efficiencysingle bag rejectionvideo camera knot control

A competitive, simple and versatile machinefor the new ecological tea bag

INERT GAS FLUSHDouble flush of nitrogeninto each single envelope during the final heatsealing closing, to achieve the maximum reduction of oxygen

OUTER ENVELOPE EXITChannel for manual removal of stacked envelopes

SINGLE BAG REJECTIONSingle faulty bag rejectionprior to entry into the counting unit.Maximum guarantee ofhighest product quality

ELECTRONICSElectronics with highprogrammable logic toachieve the best qualitycontrol and productionefficiency

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.08 Pagina 11

New production and efficency supervisionsoftware

The can be equipped, underrequest, with the new supervisionsoftware developped by Teamac andable to check, process and memorizeall data production of more machinesin only one computer.

CUSTOMER

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.08 Pagina 12

New videocamera for thread andknotting control

The new videocamera, to check thecorrect knotting on the bag, issuitable to be connected by ethernetcable to Teamac’s After-Sales.Service for detecting eventual failureand for giving the right solutions .

CUSTOMER

TEAMAC

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.09 Pagina 13

Automatic cartoning unit for the pre-glued cartons. Complete with electronic counting and tuck in or hot-melt closure.

with cartoning attachment

An easy processing diagram, onlymechanically actuated, to guarantee thebest accuracy in the quality product andthe lowest cost in the maintenancecharge.

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 14

The great versatility of TEAMAC cartoning attachments:pre-glued cartons with different closures.

Our packaging in all over the world

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 15

The versatility of Teamac cartoningPre-glued carton closed by tuck-in Pre-glued carton closed by lateral hot

melt tear-off

Pre-glued carton closed by lateraltear-off and glued bottom flap outside

Pre-glued carton closed by top flaptear-off and glued bottom flaps inside

Pre-glued carton closed by flip - topand glued bottom flaps inside Innovation and flexibility.

One automaticcartoning attachment...

Five differentcarton closing...

The right solutionfor any market request

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.10 Pagina 16

The main optional groups available

Pneumatic tea feeding system Video camera for knot control

Folded prospect inserted into the carton Automatic ink-jet for printing the boxes incontinuous motion

Automatic marker forprinting the envelopes incontinuos motion

Electronic checkweigher withautomatic adjustment andfaulty carton rejection

Special rotary hopper forfeeding soft and delicateherbs

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.12 Pagina 17

New motorization to guaranteelong lifecycle of our machines.

Dry transmission system by stiffened belts:easy,clean and fully accessible

with automatic cartoning unit... dosing weight

New motorization for

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.13 Pagina 18

...checkweigher and autoadjustment ofThe high quality of our service,documentation and manuals

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.14 Pagina 19

MD20, the only machine on the market able to process all types of heat sealable outer envelope materials.Superb envelope appearance with perfect alignment

No creases or wrinkles on the sealing area.

The "State of The Art" in heat sealedouter envelopes

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.15 Pagina 20

Assistance anywhere and anytime

Spare parts supplyguaranteed for theentire lifecycle of ourmachines.

All main componentsstored for a rapiddelivery in all over theworld.

Special training serviceensures that our clientsfully understand how touse our machines.

Highly specializedmechanic and electronictechnicians spreadingaround the globe for animmediate assistance.

Wide spread salesnetwork andrepresentative officescovering 32 countries.

Alwaysaheadof time

INTERNO_DEPLI_MD20.qxd 09/05/2011 15.30 Pagina 21

GENE

RAL T

ECHN

ICAL

DAT

A

SIZETYPE A B C D2 40 58 94 141

3 45 63 103 151

7 45 58 103 141

Filter bag size

Min. MaxA 42 72

B 60 80C 65 170

SIZETYPE F K C2 75 500 943-7 75 500 103

Weight 12-12.7 g/m2

Non heatsealable filter paper

Non-heatsealable filter paper

Tag size Tag paper reel

Heatsealed outer envelope

1 RowN° of bags: 10÷34

Heatsealed outer envelope reel

+0-0.50

+0-0.50

SIZETYPE A B C D2 145±0.15 63±0.15 72 602s 155±0.15 66±0.15 77 663 155±0.15 66±0.15 77 667 145±0.15 66±0.15 72 667s 155±0.15 66±0.15 77 66

CARTONS DIMENSION

Weight Paper 80 g/m2

Heatsealable layer 20 g/m2

Total weight 100 g/m2

Thickness 105÷125 micron

SIZETYPE A B C D F K20 x 21 20 21 40 20 152 500

20 x 24 20 24 46 20 152 500

SIZETYPE F K2 75 5002s 75 5003 75 5007 75 5007s 75 500

TTEEAAMMAACC

R

Building efficiency

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.16 Pagina 22

Teamac sales network

Teamac worldwide sales organisation.Your local answer to quick commercial and technical services and spareparts supply.

• AGENTSARGENTINA AUSTRALIABANGLADESH CHINACZEH REPUBLIC EGYPT INDIA INDONESIA IRANJAPANKAZAKHSTAN

KOREAMALAYSIA OMANPAKISTANPOLAND PORTUGAL ROMANIARUSSIA SINGAPORE SLOVAK REPUBLICSYRIA

SAUDI ARABIASRI LANKA TAIWAN THAILAND TURKEY UKRAINAUNITED ARAB EMIRATESUSAVIETNAMYEMEN

INTERNO_DEPLI_MD20.qxd 15/04/2011 09.16 Pagina 23

ThePureFlavour of tea

The best solutionfor the new class of filter bag

TEAMAC S.r.l.Via Menghini, 1 - 40054 Budrio (BO) - ItaliaTel. +39 051 6926276 - Fax +39 051 6926277e-mail: info.teamac@marchesini.it - www.teamac.it

WITH SLIPWAY EXIT

WITH COUNTING AND MANUAL REMOVAL

WITH COUNTING AND CARTONING ATTACHMENT

OVER

ALL D

IMEN

SIONS

The New

Outp

ut

up t

o 2

00

bag

s/m

in.

Bag

cap

acit

yup t

o 4

,0 g

ram

s

Bag

volu

me

max

14

,2 c

m3

Pow

er i

nst

alle

d1

2 k

W

Pow

er c

onsu

mpti

on

5,5

kW

Air

consu

mpti

on

50

0 N

l/m

in.

at 6

bar

Mac

hin

e net

wei

ght

max

4.0

00

kg

Outp

ut

up t

o 2

00 b

ags/

min

.Bag

cap

acit

yup t

o 4

,0 g

ram

s

Bag

volu

me

max

14,2

cm

3

Pow

er i

nst

alle

d13 k

W

Pow

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onsu

mpti

on

6 k

W

Air

consu

mpti

on

600 N

l/m

in.

at 6

bar

Mac

hin

e net

wei

ght

max

4.2

00 k

g

Outp

ut

up t

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bag

s/m

in.

Bag

cap

acit

yup t

o 4

,0 g

ram

s

Bag

volu

me

max

14

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Pow

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alle

d1

2 k

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Pow

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mpti

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5,5

kW

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consu

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50

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l/m

in.

at 6

bar

Mac

hin

e net

wei

ght

max

3.6

00

kg

COP_DEPLI_MD20.qxd 15/04/2011 09.02 Pagina 1