machineries line bottling
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Machineries for
Bottling line
Over 10 Years in Operation
Partners AcrossAsia, Middle East, Africa, South America
100+ Installations
Approved Plants for Asceptics and hygiene applications
Blow moulding machine, Filling lines, Water Treatment plants, Process rooms, End of Line packaging
Lloyd’s AccreditationISO 9001, ISO 14001, OSHAS 18001
High Quality imported components from US & Europe
Global Clients Across 10+ Countries
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PALANTECH designs and manufactures a full range
Packaging and Beverage lines, providing custom
solutions based on the philosophy: high
performance, highly reliable, simple to use.�
Alantech guarantees world coverage with direct
sales and sales through agents.� The worldwide,
young, exible, highly motivated organization will
provide you with innovative solutions.� The
company employs technical specialists that consult
with customers and develop specic solutions for
any application.�
Alantech's Service and Spare Parts departments are
rapid and effcient thanks to the highly skilled staff.
Each year the number of employees and tools
available to assist customers grows in proportion to
the number of Alantech machines installed across
the world.
Alantech's network of associated companies and
agents now covers the ve continents and
guarantees our high-quality standard and rapid
emergency service.�
Today, Alantech is a company that can provide you
with competitive, reliable alternative solutions in the
vast Packaging & Beverage industry.
About Us
AlantechI N D U S T R I A L S O L U T I O N S
Mineral Water
Milk & Milk based drinks
Soft Drink
Food
Teas, Isotonics
Edible Oil Beer
Juices
Cosmetics, Detergents
Heat Set, Pasteurizable, Aseptic, Barrier bottles, Wide Mouth containers
Heat Set, Pasteurizable, Aseptic, Barrier containers
Standard & barrier bottles
Heat Set, Pasteurizable Aseptic, Barrier bottlesWide Mouth containers
Heat Set, Pasteurizable, Aseptic bottles
Standard & customized bottles
Barrier bottles
Heat Set, Pasteurizable, Aseptic, Barrier bottles
Oval & asymmetrical bottles
PRODUCTLINE
-BOTTLING
Blow moulders
Shrink packingConveying systems
Pumping solutions Rinser , Filler & Capper
LabellingWater Treatment
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Business Sectors
WATER TREATMENT SYSTEM
Application
System Content
Pre-treatment system including multi-media lter,
active carbon lter, softener, Iron-Manganese
Removal lter, Ultra ltration, Micro ltration, etc.
Membrane technologies including RO membrane,
Ion exchange method, The sterilization including
Ozone or UV sterilization and reverse osmosis-mixed
bed demineralizing system and EDI or CDI treatment.
The P&ID of Water Treatment System depends on the
quality of row water Resource and the usage of water.
Generally Water Treatment system including pre-treatment,
membrane technology and sterilization technology.
¤ Water for food & beverage processing Treated,
puried drinking water, mineral water,
minieralized water, beverages blending water,
beer, liquor, health care products.
¤ Brackish water and sea water desalination
¤ Water for electronic industry, water for washing
electronic components such as integrated circuit,
silicon wafer, display tubes etc.
¤ Water supply for boilers
¤ Water for pharmaceutical industry
¤ Condense and recycle useful substances from the
aqueous solution during the industrial production.
¤ Other pure water, ultra-pure water equipment
not mentioned.
Product Range
hot water for sugar dissolvinghot water for fruit juice /Concentrate / milk powder reconstituting
Hot water system
Sugar dissolving system
Concentrate dosing/batching system
Reconstituted juice ,tea, stabilizer dosing and batching system
Blending (Batching ) system
Mixing syrup ,concentrate ,juice, blending water according to the process requirement in the blending tank
CIP system
Three tank CIP system with separate heat exchangers, all required pumps, pipework, valves and fittings included for CIP of illing Monobloc and thermal processing system and sugar dissolving system
Extraction system
Extraction tank structure with automatic discharging slag system , improved extraction effciency and safety standard. It is particularly suitable for tea juice extraction, which is reliable, high-quality equipment special for extracting
Pasteurizer (with plate/ tubular heat exchanger)
Equipped with international brand plate / tubular heat exchanger with holding tubes, ilters, balance tank, pumps and control system, parts of heat exchanger contact to product is minimum 316L Stainless and food grade. The pasteurizer is able to run different selectable programs for different product pasteurization temp and different recirculation requirement. Pasteurizer can do CIP by itself
Carbo-cooler/ Mixer
Including Proportioning, carbonating & chilling system with automatic temperature and pressure control , In-line Brix and CO2 monitor / recorder(Optional) Capability for recirculating C.I.P.All product contact parts is food grade
Tank/ valves/ pipe/ittings
Simple and Final syrup preparation with sterilization, filtration, cooling and storage systems
BEVERAGE PROCESSING SYSTEM
AlantechI N D U S T R I A L S O L U T I O N S
ASWT Water Treatment and Beverage Processing Systems
SKID MOUNTEDCONTAINERISED
Single Pass Horizontal Design Compact Vertical Design RO/EDI Vertical Design Horizontal Design with 8” Membranes
Duplex Reverse Osmosis Skids
Fully applicationsStainless steel
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Water Treatment Systems
ULTRAFILTRATIONMEMBRANE BASED SOLUTIONS
Integrated membrane systems with
ultraltration (UF) are an effective solution
for pretreatment of reverse osmosis
desalination systems. These systems offer
reliable handling of difcult to manage
waters, in regions that have traditionally
experienced feed water and pretreatment
problems. Systems are fully automated to
reduce labor costs and enhance reliability.
The combination of Ultraltration and RO
can enhance productivity while delivering
consistent (product) water quality.
MBBRWASTE WATER TREATMENT
A Moving bed biolm Reactor (MBBR) requires less space
than traditional wastewater treatment systems.
The technology uses polyethylene biolm elements
operating in an aerated wastewater regime.
Each individual biolm element has a high protected
surface area to support the growth of heterotrophic
and autotrophic bacteria. This results in a high- rate
biodegradation within the system, which also results
in process reliability and ease of operation.
The process is self-sustaining as the biolm attaches
to the element modulates of the incoming load
uctuation. The attached growth provides a more dense
microbial population per unit volume (compared to
suspended growth), resulting in compactness, lower power
consumption, minimal maintenance and capacity
enhancement.
Water and Waste Water Treatment Systems
AlantechI N D U S T R I A L S O L U T I O N S
Model BL-SS1500
14T
150MM
370MM
70MM
1 Cavity
1 00 BPH8
300MM
300X380MM
BL-SS2500
25T
150MM
370MM
70MM
2 Cavity
3500 BPH
300MM
400X380MM
BL-SS3500
31T
150MM
370MM
70MM
3 Cavity
5000 BPH
300MM
500X380MM
BL-SS4500
34T
150MM
370MM
70MM
4 Cavity
6500 BPH
300MM
640X380MM
BL-SS7000
63T
150MM
380MM
70MM
6 Cavity
9000 BPH
300MM
800X400MM
Clamping Force
Clamping Stroke
Max. Stretching Stroke
Bottom Moving Stroke
Number of Cavities
Theoretical Output
Max. mould thickness
Space Between Tie Bars
This machine is the introduction of advanced
technology counterparts on the basis of the trend
for domestic blowing equipment to high-speed,
high-volume development, specially developed,
Mainly be used for pure water and mineral
water PET bottle blowing. The machine has
reasonable structure, small footprint, low power
consumption, gas conumption, good stability,
and many other advantages: and in line with
national food hygiene standards in the domestic
leading level, the device is ideal equipment for
all types of domestic and medium-sized
companies.
¤ The whole operation with touch-screen operation,
HMI, production speed, shift production counting,
fault type, etc. can be displayed on the screen.
And automatic statistics failure time, fault type
and other information, can achieve Man-machine
dialogue.
¤ Secondary blowing system specially designed to
ensure the stability of the bottle molding quality,
appropriate technology to meet customer
standards.
¤ Using four infrared heater thermostat control,
digital automatic voltage regulator thermostat
system.
¤ You can set the appropriate temperature
according to different preform is heated, and the
other contains a variety of bottle-shaped blown
required packages.
¤ Equipped with automatic preform unscrambler
machines and preform billet Hopper.
Main features of Equipment EFFIC
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ASBL Linear Blow Moulding Machine
ABSR Fully Automatic PETSingle cavity blow moulder
Absorbing advantages of domestic leading bottle-blowing
technology, we’ve developed ASBR Series Automatic Blowing
Machine, for high speed applicatin, The whole machine is very
steady and secure with perfect design, precise structure and
international upmarket electrical, pneumatic controlling system. All
processes, including feeding preform, unscrambling preform,
orienting preform, heating, transfer, stretching, blowing, shaping,
deliverings bottles, are all controlled by computer automatically,
high robotization and high e�ciency, low cost and small
occupation, yield up to 99.9%, available to be connected with
lling line, with rotary wheel to avoid air conveyor. This series
machines are t to produce puried water bottles, mineral water
bottles, beverage bottles, CSD bottles, hot lling bottles, edible oil
bottles, and PP pharmaceutical bottles, and thus they’ve become
the rst choice of the water and beverage packaging enterprises.
ABSR Fully Automtic PET Single cavity blow moulder
AlantechI N D U S T R I A L S O L U T I O N S
FILLING MONOBLOCKS
Model & Size Speed Type of Bottles Application
Water Filling 5,000-48,000 Machines BPH
Different kind of PET bottles Puriied water, mineral water, etc.
CSD Filling 6,000-40,000 Machines BPH
Different kind of PET bottles & glass bottle
All kinds of carbonatedbeverages
Hot Filling 5,000-36,000 Machines BPH
Tea, fruit juice, milk, sport drinks(May contain iber/ pulp)
Water & CSD Filling
8,000-40,000
Machines BPHMineral water, puriied water,
carbonated drink
High-viscosity 5,000-28,000
Filling Machines BPHPET bottle,glass bottle,
HDPE bottle
Household products,high viscosity liquids
(<10,000 cps)
Condiment Filling
6,000-28,000
Machines BPHEdible oil, soy sauce
Aseptic Filling 24,000-36,000 Machines BPH
PET bottle Tea, fruit juice, milk, sport drinks
Beer Filling 20,000-48,000Machines BPH
Different kind of PET bottles & glass bottle
Beer, draftbeer
Condiment Filling
Machine
BeerFilling
Machine
AsepticFilling
Machine
High ViscosityFilling Machine
Water & CSD Filling
Machine
Hot Filling Machine
CSDFilling Machine
WaterFilling
Machine
Filling system
including
Filling equipment providing sterilizing-rinsing-lling-capping 4
in 1 monobloc, rinsing-cappig 3 in 1 monobloc, lling-capping
2 in 1 monobloc, and freestanding rinser, ller or capper. With
smart design, precise machining, qualied material and
complete manufacturing system, lling monobloc becomes
ideal choice for beverage manufacturers.
Filling Monobloc adopts neck starwheel for bottle
handling, automatic rinsing, lling and capping.
All product contacting parts are made in 316
Stainless Steel, all electrical key components are
International brand. Filling monobloc becomes
ideal choice for beverage manufacturers.
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ASFM Rinsing, Filling & Capping Machines
Water Filling Machines
CSD Filling Machines
Filling Valves: 24-80
Capacity: 6,000-36,000 BPH (500ml bottle)
Bottle Height: 150-320 (mm)
Bottle Diameter: Φ40-�108 (mm)
Water lling monobloc adopts neck handling by grippers
bottle transmission, Fully automatic rinsing, lling and
capping by PLC control; No bottle no rinse; International
brand Electrical components, all product contact parts are
made of qualied stainless steel, which wearable, stable
with less malfunction.
CSD Filling Monobloc can be used to ll all types of
carbonated drinks.
Precise Co2 pressure control as well as uniform ll
level; neck handling by grippers bottle transmission,
Fully automatic rinsing, lling and capping by PLC
control; No bottle no rinse; International brand
Electrical components, all product contacts part are
made of qualied stainless steel.
Filling Temperature: Max 12
FillingTechnology: count-pressure lling
Technical Specications
Filling Valves: 16-100
Capacity: 5,000-48,000 BPH (500ml bottle)
Bottle Height: 150-320 (mm)
Bottle Diameter: Φ40-Φ108 (mm)
Filling Temperature: ambient
Filling Technology: gravity illing
Applications: puriied water and mineral water
Technical Specications
ASFM Rinsing, Filling & Capping Machines
AlantechI N D U S T R I A L S O L U T I O N S
Hot Filling Machines
Water & CSD Filling Machines
Filling Valves: 24-80
Capacity: 8,000-40,000 BPH (500ml bottle)
Bottle Height: 150-320 (mm)
Bottle Diameter: Φ40-Φ108mm
oFilling Temperature for CSD: max 12 C
Filling Technology: gravity lling(water), count-pressure lling (CSD)
Filling Valves: 16-80
Capacity: 5,000-36,000 BPH (500ml bottle)
Bottle Height: 150-320 (mm)
Bottle Diameter: Φ40-Φ108 (mm)
o oFilling Temperature: 85 C-93 C
Filling Technology: Low Vacuum gravity lling
Level: ±3mm
Applications: Tea, Juice, Milk base drink, sport drink
Technical Specications
Technical Specications
New design has removed liquid spring for traditional
CSD lling valve; during CSD lling process, blow
Co2 to empty bottle once valve opener started, after
reaching equal pressure, valve opener open again to
start ill product. When lling level is reached setting
point. valve closer will close lling then conduct
exhaust and release pressure.
During water lling processm, the lling valve has the
same action with CSD lling. As there is now liquid
spring, it is unnecessary to set up pressure inside
lling bowl. The lling valve can be closed by only
mechanical device. Thus it is all right to use general
water bottle for water lling. Its possible to reduce
bottle weight to saving packaging cost.
Hot Filling Monobloc composes of many new
developments such as advanced distributor, new
lling valves, new recirculation system with
precise lling temperature and level control, all
product contact parts are made of 314L stainless
steel or foodstuff rubber and plastic.
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ASFM Rinsing, Filling & Capping Machines
5 GALLON FILLING MACHINES
5 gallon ller is mainly used for
3, 5 gallon puried water, mineral water , etc.
Equipment Name Equipment model Capacity (BPH)
DGBG01
De-Capper
600
DGBG02 1500
DGBG03 2000
DGWX04External Bottle Washer
1200
DGWX06 2000 / 2200
DGXP02TWasher / Filler
300
DGXP04T 600
DGXP06F
Bottle Washer
900
DGXP08F 1200
DGXP10F 1500
DGXP12F 2000 / 2200
DGGZ06
Filling Machines( Linear type ) 900
DGGZ12 2000
DGGZ16 2500
DGSB05Label Shrinking Machines 2000 / 2200
DGTT04
Bottle Lifter( Intermittent type ) 600
DGTT06( Continuous type ) 2000 / 2200
Cap Feeder DGTG26 2000
DGXG01Cap Rinser
1200
DGXG02 2400
DGDJ05Lamp Inspection 2000 / 2200
Equipment range & output
5 Gallon Filling Monobloc adopting the latest hygienic
design, optimized rising and lling process, easy
operation. The complete production line including
empty bottles conveyer, internal bottle washer, De-
capper, leak tester, external bottle washer,
rinser/iller/capper monobloc, cap feeder with
dedusting device, lamp inspection, shrink sleever,
bagging machine and product water supply system.
The fully automatic intelligent production and strict
control for the whole production process to ensure that
it meets state hygiene standards and regulations
during the complete washing and lling process.
Besides, strictly controlling for secondary
contamination during lling to achieve aseptic
production makes it the ideal recognized and reliable
automatic bottle production line.
AlantechI N D U S T R I A L S O L U T I O N S
ASFL 5 Gallon Filling Machines
LABELLERS
Model for hot melt labeling machine
non-ixed position label speed
ixed position label speed
42000 bph 32000 bph
PHR20
PHR24
36000 bph 30000 bph
PHR18 28000 bph 24000 bph
PHR15 24000 bph 20000 bph
PHR12 18000 bph 15000 bph
PHR6 12000 bph 8000 bph
Bottle size Label parameter
Parameters that beyond standard machine conguration range can be customized
Structure
Technical Speciications
Labeller can be divided into 4 different types by adhesives used
Labelling: cold glue labeler, stick labeler, hot melt glue labeler and combined labeler.
With latest roll feed labelling station and hot
melt design for empty bottle or lled PET bottle.
Application: household, chemicals, wine,
spirit bottle, beverage container and
condiment containers.
Model and Speed for Hot Melt Labelling Machine
Bottle height Label heightMin ––150mm
Max ––370mm
Min ––55mm
Max ––110mm
Min ––30mm
Max ––175mm
Min ––185mmMax ––360mm
Label diameterBottle Diameter
Working principle: The Line Control sensors on the infeed
& Discharge conveyor automatically control the labeler
speed (low, middle, high and stop). Bottles are fed into
labeler by a timing screw, and the sensor detects the
presence of the bottle, the labels will released through the
tension unit and anti-deviation machine to label cutting
device, where the label are cut into set length. The cut
labels will be sent to vacuum drum and gluing unit will
glue hot melt labels on bottles on rotary carousel. The
labelling process is nished when bottle with label is
brushed smoothly by brush machine.
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AWLM High-speed Labeller
RSL-150B/250B Technical parameter
A SLM-150B
1.5KW
415 V AC
150 (Bottle/min)
L2100mm x W 850mm X H2000mm
Ф28mm-Ф125mm
30mm-250mm
0.03mm-0.13mm
5” - 10” 5”-10”
Technical parameter
A SLM-250B
3.0KW
415 V AC
250 (Bottle/min)
L2100mm x W 850mm X H2000mm
Ф28mm-Ф125mm
30mm-250mm
0.03mm-0.13mm
MODEL
INPUT POWER
INPUT VOLTAGE
CAPACITY
DIMENSION
APPLICABLE DIAMETER
APPLICABLE LABEL LENGTH
APPLICABLE LABEL THICKNESS
APPLICABLE PAPER TUBEINS IDE DIAMETER
Heat shrink sleeve label machine adopts PLC
progammable controller, Panasonic servo motor,
servo driver, and frequency converter; besides,
it adopts the positioning module to ensure the
casting label, precise, rapid and stable. It has
highly precise position for casting label, also can
withstand the perfect shape of the bottle after
shrinkage.
Heat shrink sleeve label machine applies to food
& beverage industries as fruit juice, tea, drink,
dairy products, pure water, condiments, bear and
sports drink etc. Of all kinds of bottles; It suitable
for various kinds of bottle types, for example:
round bottle, square bottle, at bottle, curved
bottle and cup-shaped, etc. Machine comes with
single head or multi head for body and neck
sleeves. Machine can insert partial or full body
labels at the desired speed.
ASLM High-speed shrink sleeve applicator
AlantechI N D U S T R I A L S O L U T I O N S
CLIENTS
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CLIENTS
Head Office:Alantech Industrial SolutionsIX/581, Old No 1/123E, Putthusery Bld, Mookkanoor, Kerala, India+91 4842615051, +91 94951 67834
Manufacturing Unit:Alantech IndustriesDoor No 1/128, Akathethara, DhoniPalakkad, Kerala, India
© 2018 Alantech Industrial Solutions. All rights reserved. sales@alantech.inwww.alantech.in
AlantechI N D U S T R I A L S O L U T I O N S
THINK SUSTAINABLE
DESIGN EXCEPTIONAL
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