line water jet cleaning works 2-1.r1 comp

LINE WATER JET CLEANINGWorks Procedure

Young Jin Technology

Table of Contents

1. Definition of ‘Water Jet Cleaning’

2. Working Order of ‘Water Jet Cleaning’

3. Pictures of ‘Water Jet Cleaning’

1 Definition of ‘Water Jet Cleaning’

1-1 Conception of ‘Water Jet Cleaning’

1-2 Construction of ‘Water Jet Cleaning’

1-3 Need of ‘Water Jet Cleaning’

1-1. Concept of Water Jet Cleaning

Concept of Water Jet Cleaning‘Water Jet Cleaning System’ refers to the process of compressing water up to

super high pressure (maximum 4,000kg/cm2; 4,000bar/ about 60,000PSI) and

shooting it out to cut and/or clean the object. The nozzle converts the rest

energy of the water to kinetic energy so that the water shot could exceed

sonic speed, and focus on a specific spot for the maximum effect.

WATER JET CLEANING

The Diesel Engine of the system drives the Water Jet Pump to compress the

water up to approximately 500-2,700bar for cleaning. The construction of the

system are the following:

1-2. Construction of Water Jet Cleaning

WORKER

WATER JET PUMPDIESEL ENGINE

HIGH PRESSURE HOSE

WATER

1-2. Construction of Water Jet Cleaning

FLEXIBLE LANCE SYSTEM

High Pressure Pump (500bar to 1,200bar) is used to clean the object which is not hardened.

Lance, which is the thin hose placed in the tube up to the nozzle and about 10 meter- length, is

the flexible type. Rigid type can never be used.

1-2. Construction of Water Jet Cleaning

RIGID LANCE SYSTEM

Super High Pressure Pump (maximum pressure is 2,500bar and above) is used to clean the

object which is hard or severely clogged. Due to the super high pressure, flexible lance can

never be used for this type of system. Instead, rigid lance is used, which is a thin pipe of 10

meter-length up the nozzle and exchangeable by different length.

1-2. Construction of Water Jet Cleaning

ROTO-FAN SYSTEM

Roto-Fan System is used for cleaning inside of the pipe which the internal diameter

is 100m/m to 1,200m/m and maximum length 150 meter.

1-2. Construction of Water Jet Cleaning

P T C ROBOT SYSTEM

1) It automatically cleans the internal and external of heat exchanger.2) A cleaning center can be set up in a specific place of the factory so that heat exchanger bundle will be the hub of cleaning which enables cleaning process to be conducted only at such place.

3) Automatic process demands less labor. More work can be done in a limited time so that competitiveness is obtained.

4) RTC Robot cannot shoot out the water by itself. Therefore, two (2) jet cleaners are needed when an internal and external PTC Robots are set up together.5) It is mainly used for oil refineries to clean a large heat exchanger.

3 Pictures of ‘Water Jet Cleaning’

3. Pictures of ‘Water Jet Cleaning’

3. Pictures of ‘Water Jet Cleaning’

3. Pictures of ‘Water Jet Cleaning’

3. Pictures of ‘Water Jet Cleaning’

ITEM EQUIPMENT NAME MANUFACTURER MODEL QUANTITY PRESSURE

1Ulta high pressure wa-ter jet cleaner

FLOW(U.S.A)

V97-0879-1 2

2,700 bar(40,000 psi)

2High pressure water jet cleaner

KAMAT(Ger-many)

K40036(210L /min)

2

1,200 bar(17,600 psi)

3High pressure water jet cleaner

KAMAT(Ger-many)

K35036(188L /min)

3

1,000 bar(14,700 psi)

4High pressure water jet cleaner

KAMAT(Ger-many)

K22032(109L /min)

3 930 bar(13,000 psi)

High and very high pressure plunger pump system

YOUNG JIN List of Maintenance Equipments 1

ITEM EQUIPMENT NAME MANUFACTURER DESCRIPTION QUAN-TITY

1 Roto-fan system VELTRUP(U.S.A)

Semi auto pipe in-ternal cleaner 3

2 Semi-auto inter-nal

4 Lance type for pipes up 6.8mm long

1

3 External cleaner1.8Х6.8m Wide frane with 3 nuee-les

1

4 Tower cleaner(Hurricane :3d)

STONAGE(U.S.A)

Tower,vessel,tank auto cleaner 1

5 Brush cleaner GOODWAY(U.S.A)

Water injection Rotary 2

6 Pig metal cleanerpump

CONGO(U.S.A) Portable system 6

7Safety valve overhaul test ma-chine

Pressure test 2

YOUNG JIN List of Maintenance Equipments 2

YOUNGJIN & B TECH INC. TOTAL MAINTENANCE SERVICE

HIGH PRESSURE WATER JET PUMP SYSTEMMANUFACTURER KAMART(U.S.A)

PRESSURE1000bar 188L/

minQUANTITY 3

YOUNGJIN & B TECH INC. TOTAL MAINTENANCE SERVICE

List of Maintenance Equipments 3 YOUNG JIN List of Maintenance Equipments 3

HIGH PRESSURE WATER JET PUMP SYSTEMMANUFAC-TURER FLOW(U.S.A)PRESSURE 2700bar 27L/minQUANTITY

2

List of Maintenance Equipments 4 YOUNG JIN List of Maintenance Equipments 4

YOUNGJIN & B TECH INC. TOTAL MAINTENANCE SERVICE

HIGH PRESSURE WATER JET PUMP SYSTEMMANUFAC-TURER FLOW(U.S.A)PRESSURE 2700bar 27L/minQUANTITY 2

YOUNGJIN & B TECH INC. TOTAL MAINTENANCE SERVICE

List of Maintenance Equipments 5 YOUNG JIN List of Maintenance Equipments 5