kon ar - power plant and electric traction engineering...

KONČAR - Power Plant and Electric Traction Engineering Inc.(KONČAR – KET by short)

• 100% OWNED BY KONCAR ELECTRICAL INDUSTRIES INC.

• 207 EMPLOYEES (150 WITH A UNIVERSITY DEGREE)

• ISO 9001 & ISO 14001 CERTIFIED

• AVERAGE ANNUAL SALES PER YEAR: app. EURO 60-70 MILLION

• EXPORTS app. 40%

KET’S ORGANIZATION CHART

BOARD

Tomi Dužević, PresidentMiljenko Kovačec, MemeberStjepan Dragičević, Member

LEGAL ANDPERSONNEL DEPT.

QUALITY INSURANCEDEPT.

B. U.TRANSMISSIONSUBSTATIONS

B. U.POWER PLANTS

B. U.TRANSPORTATION

B. U. CONTROLAND PROTECTION

B. U. POWERDISTRIBUTION

ANDINDUSTRY

B. U.“WINDPLANT”

• MISSION:Execution of complex projects in electric power engineering, transportation andindustrial branches respecting customers' needs and requirements, applyingequipment and services provided by KONČAR Group’s companies as well as otherrespected manufacturers and applying know-how regarding:

– construction and refurbishment of complex plants– plants technology– equipment– contracting of complex plants– development of project documentation

VISION:– expansion of business areas– entering new markets– retaining the leading position in the regional market– contracting and execution of more complex projects requiring higher technical

and technological knowledge– becoming a company of knowledge

KONCAR KET WITHIN KONCAR GROUP:

- is the main contracting company and the provider of engineeringactivities in projects involving construction or refurbishment ofcomplex plants for power generation, transmission and distribution, fortransportation and industry.

• has been generating one third of the total revenue of the KONČARGroup

• incorporates more than 80 percent of equipment and services providedby the KONČAR Group companies

• represents the impetus of new product development and expansion tonew business areas and activities

MAIN BUSINESS AREAS:

• POWER ENGINEERING:– GENERATION (HPP, TPP, NPP, DPP, WPP)– TRANSMISSION & DISTRIBUTION (TRANSFORMER SUBSTATIONS)

• TRANSPORTATION (ELECTRIC TRACTION AND MARINE)

• INDUSTRY (OIL AND GAS, WATER, CHEMISTERY…)

• CONTROL AND PROTECTION SYSTEMS

MAIN ACTIVITIES:

• DESIGN AND CONSTRUCTION OF COMPLEX ELECTRIC PLANTSAND INSTALLATIONS ON A ‘’TURN-KEY’’ BASIS

� OFFERING & TENDERING� CONTRACTING & CONSTRUCTION� DESIGN� SUPPLAY OF EQUIPMENT� CONTROL SYSTEM DELIVERY� INSTALLATION, TESTING AND COMMISSIONING� TRAINING� MAINTENANCE & SERVICE

� REFURBISHMENT AND MODERNISATION

MAJOR CURRENT CONTRACTS

- Construction of stabile electric traction plants on railway lineMoravice–Šapjan (Zagreb-Rijeka) – Croatian railways- HPP (Hydro Power Plant) Lešće, 2x25 MVA, Croatia- HPP Blanca, 3x16 MVA, Slovenia- HPP Vernom, 4x5 MVA, USA- HPP Megpie, 3x14 MVA, Canada- HPP Mostarsko Blato, 2x32 MVA, EP BIH – Bosnia and Hercegovina- Croatian Highways – plants for electric power supply- Modernization of 4 biggest power distribution control centers inCroatia (HEP - Zagreb, Split, Rijeka and Osijek)- Remote control of plants for gas transportation – Plinacro, Croatia- 2x SS (substation) 220kV, 2x SS 110kV – VAO and DEJERS project-ALBANIA- HPP Lagerfoss, 1x24 MVA, Iceland – control system- HPP Peruča – control system refurbishment- HPP Bhavani Kattalai II and III, 4 x16MVA, India

CERTIFICATES ISO 9001 & 14001

PRESENTATIONS OF FINISHED PROJECT– EXAMPLES:

• HYDRO POWER PLANT MESSOCHORA 2X90MVA-GREECE

• THERMAL POWER PLANT 1X247MVA, CROATIA

• WIND POWER PLANT ‘’POMETENO BRDO’’, 15X1MVA,CROATIA

• LOW FLOOR TRAMCARS, TMK 2200, CROATIA

• SS 400/110kV ERNESTINOVO, CROATIA

HYDRO POWER PLANTMESSOCHORA 2x90MVA,GREECE

CONSTRUCTION OF HPP MESSOCHORA 2 x 90MVA(Greece)CLIENT: Electriciyy Authority of Greece Public Power Corporation (PPC)

PROCEDURE: Internationl Competitive Bidding Procedure

WINNER: Consortium KONCAR, Croatia – CKD, Czech Republic

SCOPE OF THE PROJECT FOR KONCAR: «Turn key» - design forconstruction, supply and delivery of equipment, installation, testing andcommissioning, «as built» documentation as well as warranty period.

TIME FRAME: Offered March, 1994, the contract signed in May, 1996and completed in January, 2001

Consortium KONCAR, Croatia & CKD, Czech Republic

LEADER OF THE CONSORTIUM:KONCAR - POWER PLANT AND ELECTRIC TRACTION

ENGINEERING Inc., CroatiaTurn Key of the Electrical portion, inclusive generators, transformers, switchgearand related ancciliary equipment, systems and expertise.

MEMBER:CKD – Blansko, Czech RepublicTurn Key of the Hydromechanical portion, inclusive turbines, other mechanicalequipment and related ancciliary equipment, systems and expertise.

HPP MESSOCHORA - LOCATION

HPP MESSOCHORA

BILL OF QUANTITY / BASIC TECHNICAL DATA

Other related ancilliary and auxiliary equipment and systems

Distribution Transformer 12.5MVA; 150/20kV2 units

Diesel-Generating “Stand-by” Set 400 kVA1 set

Auxiliary Supply cast-resin type Transformers 1250 kVA,20/0,4 kV1 set

AC/DC Auxiliary Power Supply1 set

Generator Insulated Busbars2 sets

Generator Terminal and Neutral Point Cubicle2 sets

Static Excitation System with Thyristor Converter2 sets

SCADA System (Control, protection and Monitoring Equipment)1 set

Switchyard 150/20kV1 lot

Generator Transformer 90MVA; 15,75/150 kV; OFAF2 units

Synchronous Generator 90MVA; 15,75 kV; 333,33rpm; cos pfi0,92 units

D e s c r i p t i o nQTY

THE MOST SIGNIFICANT CONTRIBUTIONS ANDMAJOR ACHIVEMENTS

ENGINEERING ACTIVITIES:

• Complete design for construction, selection of equipment, integration ofsystems, parametering, installing, testing and commissioning, includingsystem functioning warranty as well as “as built” documentations.

• Integration of technologies (HW+SW) made and delivered by severalworldly recognized manufactures within supervision and control systems.

TECHNICAL CALCULATIONS TOOLS USED:

• WORD & ACAD: Single Line Diagrams, Lay-outs, Wiring diagrams

• ETAP Power Station (up to 200 busbars): Short circuit current

• KET SABIR (our own Software): Mechanical forces and strength

• ACAD: Ciwil works proposals

• KET UZEM (our own software): Earththings

Single Line Diagram

UNITS 1&2

OH LINES 150kV

S/S 150 kV Single Line Diagram

S/S 150/20kV, Lay-out

S/S 150/20kV, Cross-section

S/S 150/20kV . Lay-out, 3D

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

HPP MESSOCHORA 2 x 90MVA (Greece)

CONCLUSION

• CONSTRUCTION HAS BEEN COMPLETED ON TIME

• KONČAR KNOW-HOW HAS BEEN USED.

• MAJOR EQUIPMENT MANUFACTURED BY KONCAR

THERMAL POWER PLANTPLOMIN 2, 1x247 MVA,CROATIA

TPP PLOMIN 2, 1 x 247 MVA

BASIC TEHNICAL DATA

IMPORTHARD COAL PODWER (24-29,3 MJ/kg;SULPHUR 0,3-1,4%) / 80 t/h

FUEL / CONSUMPTION

KONCAR, CROATIAELECTRICAL EQUIPMENT

MANUFACTURERDESCRIPTION

KONCAR , CROATIA(PC-s NETWORK AND SCADASOFTWARE, PROZA R/F, KONCAR-KET)

ELECTRICAL EQUIPMENTCONTROL SYSTEM

ĐURO ĐAKOVIĆ , CROATIA(LICENCE SULZER)

STEAM GENERATOR

TURBOTROL, ABBTURBINE CONTROL SYSTEM

TELEPERM XP, SIEMENSMAIN CONTROL SYSTEMABB, CROATIACONDENSING STEAM TURBINE

CLIENT: JV HRVATSKA ELEKTROPRIVREDA (HEP)&RHEINISCH - WESTFAELLISCHEELEKTRIZITAETSWERK, NJEMACKA (RWE)

PROCEDURE: INVITED TENDER

WINNER: KONCAR-KET

PROJECT VALUE: 25 mil. EUR

SCOPE OF THE PROJECT FOR KONCAR: «Turn key» - design forconstruction, supply and delivery of electrical equipment, installation, testing andcommissioning, «as built» documentation as well as warranty period.

TPP PLOMIN 2, 1 x 247 MVA

ELECTRICAL EQUIPMENT AND EXPERTISE PROVIDED BYKONCAR-KET (1/2)

TURBO GENERATOR AND UNIT TRANSFORMER· turbo generator with auxiliary systems· excitation system· metal enclosed generator busbars with associated equipment· 13,8/240 kV unit transformer

TPP2 CONNECTION TO THE POWER GRID· 220 kV switchyard· 220/110 kV network transformers· 110 kV switchyard

AUXILIARY AND GENERAL POWER SUPPLY· 6.3 kV switchgear· 0.4 kV switchgear· diesel generating set and emergency power supply

ELECTRIC MOTOR DRIVES

UNINTERRUPTIBLE POWER SUPPLY SYSTEMS· 24, 48 and 220 V DC switchgears· 220 V, 50 Hz stabilised voltage

CONTROL, PROTECTION AND MEASUREMENT SYSTEM

ELECTRICAL EQUIPMENT AND EXPERTISE PROVIDED BYKONCAR-KET (2/2)

TURN KEY:

- DESIGN FOR CONSTRUCTION,

- SUPPLY AND DELIVERY OF ELECTRICAL EQUIPMENT,

- INSTALLATION,

- TESTING AND COMMISSIONING,

- «AS BUILT» DOCUMENTATION,

- WARRANTY PERIOD.

SINGLE LINE DIAGRAM

TURBO GENERATOR – BASIC DATA

3000 RPMSPEED

50HzFREQUENCY0,86Cos fi

10334 ACURRENT

98,65 %DEGREE OF EFFIENCYFINSULATION CLASS

13,8 kV; +/- 7,5%VOLTAGE

280 tWEIGHT

247 MVAPOWER

TURBO GENERATOR AND TURBINE

TURBO GENERATOR

TURBO GENERATOR - INSTALLATION

EXCITATION CUBICLES

METAL ENCLOSED GENERATOR BUSBARS

UNIT TRANSFORMER 245MVA; 13,8/240kV; YNd5; OFAF

220/110kV SUBSTATION

NETWORK TRANSFORMERS2 x 150MVA; 220/115kV; YyN0; ONAF

6,3kV SWITCHGEAR

WITHDRAWABLEVACUUM CB

DIESEL GENERATING SET, 800kVA

ELECTRIC MOTOR DRIVES

0,4kV SWITCHGEAR

220V, 50Hz AC STABILISED VOLTAGE SUPPLY

CONTROL, PROTECTION AND MEASURING SYSTEM

MAIN CONTROL ROOM

MAIN CONTROL ROOM

TPP PLOMIN 2, 1 x 247 MVA

CONCLUSION

• CONSTRUCTION HAS BEEN COMPLETED ON TIME

• KONČAR KNOW-HOW HAS BEEN USED.

• MAJOR EQUIPMENT MANUFACTURED BY KONCAR

WIND POWER PLANT,POMETENO BRDO 14x1MVA,CROATIA

CONTENTS

1) INTRODUCTION

2) BASIC PRINCIPLES OF WIND TURBINES

3) KONCAR WIND TURBINE

4) WIND POWER PLANT POMETENO BRDO

BASIC PRINCIPLES OF WIND TURBINE (1/2)Indirect drive - Induction Generator

BASIC PRINCIPLES OF WIND TURBINE (2/2)Direct drive - Synchronous Generator

BASIC PRINCIPLES OF WIND TURBINEDirect drive - Synchronous Generator

ADVANTAGES OF WIND TURBINE WITH DIRECT DRIVE

- INCREASED EFFIENCY 10-15 % AT CONVERSION FROM WIND

ENERGY TO ELECTRIC ENERGY

- REDUCED LOSSES

- REDUCED OSCILLATIONS OF ELECTCICAL ENERGY BECAUSE

OF PITCH REGULATING TURBINE DAMPING EFFECT

- REDUCED NOISE

- INCREASED OPRATIONAL SAFETY

MADE IN CROATIA

KONCAR OWN RESEARCH AND DEVELOPMENT –ADVANTAGES:

- MORE THAN 80 YEARS OF EXPERIENCE IN THE FIELD OF THE

EQUIPMENT FOR ELECTRIC ENERGY GENERATION

- FURTHER DEVELOPMENT OF THE KONCAR GROUP AND

SUPPORTING CROATIAN INDUSTRIES

- MAINTAINING OF JOBS AND CREATING OF NEW JOBS

RECENT SITUATION AND PLANS

- DESIGN OF 750 kW WIND TURBINE FINISHED

- DESIGN OF 1MW WIND TURBINE FINISHED

- 2006. COMISSIONING OF THE FIRST 1MW WIND TURBINE

- 2007. COMISSIONING OF 14x1MW WIND TURBINES

- 2007. DESIGN OF WIND TURBINE 1,5 MW

TECHNICAL DATA (1/2)

Active with dampingYawing systemMicroprocessor control systemControl systemsteel, coneTowerFrequency converter (AC-DC-AC)Greed connection60 m / sWind speed, survival25-35 m / sWind speed, cut - out12 m / sRated wind speed2,5 m / sWind speed, cut - inPitch control / torque controlControl principle60 mTower height1000 kWRated powerKO – VA 57/1Type designation

TECHNICAL DATA (2/2)Synchronous, disc type, direct drive, variable speed, externally excited

Three independent pitch drives with back-up supplyPitching

Pitching and torque controlRotation speedadjustment

RightRotation direction

10 – 30 1/minRPM

2588 m2Swept area

57 mDiameter

Reinforced duromer (glass fiber with epoxy resin andwith integrated lightning protection)

Material

3Blades No.

Parking brake and rotor locking device

Three independent pitch drive systems with back-up supply

1000 kW, 3x690 V

GEN

RA

TOR

BR

AK

ESY

ST.

RO

TOR

KONCAR WIND TURBINE KO – VA 57/1

WIND ENERGY POTENTIAL IN CROATIA

- DALMATIA: 400 MW

- LIKA: 400 MW

- ISTRIA: 200 MW

- CROATIA CENTRAL PART: 300 MW

- TOTAL ESTIMATED: 1300 MW; 3 TWh / YEAR

WPP POMETENO BRDO (SWEPT HILL)

WPP POMETENO BRDO (SWEPT HILL)

Grid connection issues:- transmission grid- SS Konjsko 400/220/110 kV- Cable connection (20 kV cable)- HEP Croatian electricity authority

CONCLUSION

• CONSTRUCTION HAS BEEN COMPLETED ON TIME

• KONČAR KNOW-HOW HAS BEEN USED.

• MAJOR EQUIPMENT MANUFACTURED BY KONCAR

LOW FLOOR TRAMCARSTMK 2200

PROJECT INFORMATION

• Contract for 70 Tramcars for the city ofZagreb – CROTRAM / KONČAR

• Contract undersigned 24.02.2003(international bidding)

• Delivery of the first tram May 2005• Delivery of the last tram May 2007

TECHNICAL SPECIFICATION OF THE TRAMCAR

Car body length 32 000 mmCar body width 2 300 mmCar body height 3 400 mmHeight of the entrance 300 mmSeated Passengers 48Standees 157 (4 pass./m2)Voltage DC 600 (+20 %, -30 %)Power 6x65 kWMax. speed 70 km/hAir-condition unit for passengers 2Air-condition unit for the driver 1Video surveillanceVideo rear view control unit

KONCAR IN PROJECT• Contract with customer• Development of the vehicle system• Design and construction• Design and production of the main

components• Final assembly• Type testing of the vehicle• Serial testing and delivery

TZV GREDELJ IN PROJECT

• Development and production of the part of the car body modules• Assembling of the part of the components• Testing of the car body

BOGIE

• KONCAR’s requirements• Development in cooperation with German firm SRS• Koncar’s ownership of the documentation• Hydraulic suspension (both primary and secondary)

KONCAR ADVANTAGES (STRENGTH)

• Customer oriented approach• Development and production – main components• Flexibility in design and production• Flexibility in cooperation

• Local partners• Customers

POWER ELECTRONICS CONVERTERS ONTRAMCAR TMK2200

MAIN DRIVE CONVERTER PGP

Pulse width modulated three-phase voltage sourceIGBT inverter

� Rated input voltage: 600 VDC, +20% / -30%� Rated output current: 3 x 320 Arms� Max. output current: 3 x 670 Arms� Output frequency: 0…143 Hz� Ambient temperature: - 25 °C to +40°C� Cooling: forced, with integrated fan� Size (L x W x H): 1800 x 1000 x 556 mm� Weight: 420 kg

MAIN DRIVE CONVERTER PGP

600 V DC

M3 ~

M3 ~

M3 ~

TRACTION CONTROL UNIT

PS KS PS 1 PS 2 PS 3

AC 24V DC

n

n

VEHICLE CONTROL UNIT

DIRT

MAIN DRIVE CONVERTER: POWER PARTASSEMBLYING

MAIN DRIVE CONVERTER: POWER PARTASSEMBLYING

AUXILIARY POWER SUPPLY CONVERTER PPB35

� Rated input voltage: 600 VDC, +20% / -30%

� Three-phase output: 3x400 V, 50 Hz, 20 kVA

� Single-phase output: 1x230 V, 50 Hz, 2,2 kVA

� DC output: 24 V, 400 A

� Protection class: IP 54

� Ambient temperature: -25 °C to +40°C

� Cooling: forced, with integrated fan

� Size (L x W x H): 1800 x 1000 x 556 mm

� Weight: 430 kg

AUXILIARY POWER SUPPLY CONVERTER PP25

� Rated input voltage: 600 VDC, +20% / -30%

� Three-phase output: 3x400 V, 50 Hz, 25 kVA

� Protection class: IP 54

� Ambient temperature: - 25 °C to +40°C

� Cooling: forced, with integrated fan

� Size (L x W x H): 1800 x 800 x 556 mm

� Weight: 350 kg

AUXILIARY POWER SUPPLY CONVERTER:THE FIRST STAGE OF ASSEMBLYING

DETAIL OF THE AUXILIARY POWER CONVERTER:FORCED AIR COOLING AND INPUT FILTER REACTOR

CAPACITIVE ENERGY STORAGE DEVICE: INSIDE VIEW

AUXILIARY POWER SUPPLY CONVERTER:TEMPERATURE RISE TEST

AUXILIARY POWER SUPPLY CONVERTER:ROUTINE TESTS IN LABORATORY

MAIN DRIVE CONVERTER:TEST OF THE DEGREE OF PROTECTION (IPx4)

MAIN DRIVE CONVERTER:VIBRATION TEST OF IT’S POWER PART

ELECTRICAL EQUIPMENT MOUNTED ONTRAMCAR ROOF

ELECTRONIC CONTROL UNITS IN THE VEHICLE

VEHICLE CONTROL UNIT (VCU) - DIRT

VCU named DIRT (DIgital Regulation in Traction) is thevehicle main control system responsible for:

• control,

• measuring,

• sequencing,

• protection,

• supervision and

• communication tasks in the whole vehicle.

VCU is based on proprietary hardware and software solutions withthe following characteristics:

VEHICLE CONTROL UNIT (VCU) - DIRT

• completely redundant configuration - 2 channels

• communication with all distributed intelligent units in the vehiclethrough main CAN communication channel

• additional CAN channel for communication with main drives

• communication with man-machine interface unit in the cab

• supports remote diagnostic functions

• programming language, based on block-diagrams, facilitatesthe development of vehicle application program

VEHICLE CONTROL UNIT – front view

� input filter and PS� PS supervision� CPU� DI� DO� CAN + A/D & D/A AI/AO conditioning RS485 isolation

TRACTION CONTROL UNIT (TCU)

• TCU supports tasks (regulation, control, measuring, sequencing,communication) related to the particular part of the vehicle (bogie)

• TCU is a part of the main drive converter. Each converter (3 pcs.per vehicle) powers 2 induction traction motors

• the system is functionaly coupled with the brake control units(BCU)

• certain electronic modules and programming language arecompletely identical to the VCU. It facilitates development,production, commissioning and service.

TRACTION CONTROL UNIT – front view

� input filter and power supplies� power supplies supervision� central processing module� digital inputs� digital outputs� double channel CAN module + A/D & D/A digital signal processing (DSP) modules galvanic isolation for RS485 channels� digital speed measurement� measurement, control, optical interface and protection modules

DRIVER - MACHINE INTERFACE

- PC - based architecture- proprietary application development tools

CONTROL UNITS ARE BASED ON 3 TYPES OFPROCESSORS

• Freescale communication processor of series MC68xxx• Infineon 8-bit microcontroller of series C500• Texas Instruments digital signal processor of series C2000

• graphical programming language is always the same

DOUBLE CHANNEL CAN MODULE

- CAN extension to the main CPU- supports 2 CAN communication channels- additional A/D, D/A, DI, DO and interrupt inputs

INTERCONNECTION OF VEHICLE FUNCTIONS

VEHICLE COMMUNICATION NETWORKS

� TCU� VCU� MMI� BCU� DCU� HVAC BGCU

CAN_2

RS485_2

CAN_3

CAN_1

BCU_1

RS48

5_1

1 1 112

3

444

555555

6 6

777777

7

APPLICATIONPROGRAM

DEVELOPMENT

- integrated developmentenvironment (IDE)

- programming languagebased on block diagramapproach

- same IDE for all types ofCPUs

CONCLUSION

• CONSTRUCTION HAS BEEN COMPLETED ON TIME

• KONČAR KNOW-HOW HAS BEEN USED.

• MAJOR EQUIPMENT MANUFACTURED BY KONCAR

ERNESTINOVO400/110kVSUBSTATION (Croatia)

NEW CONSTRUCTION OF ERNESTINOVO 400/110kVSUBSTATION (Croatia)

CLIENT: Croatian Electricity Authority (HEP-Hrvatska Elektroprivreda)

PROCEDURE: International Competitive Bidding Procedure

WINNER: KON^AR Consortium

SCOPE OF THE PROJECT: “turn key” - design for construction, supplyand delivery of equipment, inclusive civil works, installation, testing andcommissioning, “as built” documentation

TIME FRAME: Offered in Jan.2002, contract signed in May 2002 andcompleted in November 2003 (18 months).

KONCAR-CONSORTIUM:

LEADER OF THE CONSORTIUM:

KON^AR - POWER PLANT AND ELECTRIC TRACTION ENGINEERING Inc.

CONSORTIM MEMBERS:

KON^AR - HIGH VOLTAGE SWITCHGEAR Inc.KON^AR - SWITCHGEARS Inc.KON^AR - INSTRUMENT TRANSFORMERS Inc.KON^AR - ELECTRONICS AND INFORMATICS Inc.KON^AR - ENGINEERING FOR PLANT INSTALLATION & COMMISSIONING Inc.DALEKOVOD Inc.

TWO SYNCRONOUS AREAS OF UCTE SYSTEM

CROATIAN GRID, 400 & 220kV AND RELEVANT FACILITIESOF NEIGHBOURING COUNTRIES GRIDS

DUBROVNIK

BASIC TECHNICAL DATA

IECIECIECStandards applied<1000<1000<1000maslAltitude

-5…+40-25…+40-25…+40deg.CAmbient temperature range-2020mm/kVCreepage distance

-MediumMediumPollution level

Lowimpedance

directlyearthed

directlyearthed

System configuration125012502000ANormal current – Feeders125020004000ANormal Current – Busbars

111secShort-circuit duration63100100kAPeak short-circuit current254040kAShort-circuit current (rms)

--1050kV(250/2500µµµµs)

Switching impulse withstandvoltage

1705501425kV(1,2/50µµµµs)

Lightning impulse withstandvoltage

70230520kVrms(50Hz, 1min.)

Power frequency withstand voltage505050HzFrequency

35110400Nominal Voltage38123420kVMax.voltage

BASIC TECHNICAL DATA

16 sets 220Vdc, 105 Ah; 2 sets 48Vdc, 350 AhBatteries

2 x 250kVADiesel generating sets

-100MVAr-Shunt reactor

2 x 1000kVAAuxiliary transformers

--2 x 300MVAMain Power Transformers

92614Total number of bays

093Number of bays unequipped – spares

91711Number of bays fully equipped

222Busbar measurement bays

-1-Compensation bay

122Bus coupler bays

222Transformer bays

4105OHL bays

SingleTripleDouble + aux.Busbars

Indoor (AIS)Outdoor (AIS)Outdoor (AIS)Type of switchgear

35kV110kV400kVSwitchgear

MAYOR SERVICE PROVIDERS AND MANUFACTURERSOF MAJOR EQUIPMENT

123kV Post Insulators C10-550 (composite type)

420 & 123 kV Disconnectors and Earthing switches,with composite insulators and motor operating mech.

KONCAR-HV SWITCHGEARS, Croatia

420 & 123kV SF6 Circuit Breakers-420kV with hydraulic operating mechanism-123kV with spring operating mechanism

System integration technologies for supervision, control,protection, signalling and metering inclusive of design,parametering, testing and commissioning

KONCAR-POWER PLANT AND ELECTRICTRACTION ENGINEERING, Croatia

Design for construction and “as built”documentation

ELEKTROPROJEKT-ZAGREB, CroatiaMain design documentation

Service provider & ManufacturerType of equipment / services

MAYOR SERVICE PROVIDERS AND MANUFACTURERS OFMAJOR EQUIPMENT

123kV Busbars:E-AlMgSi 0,5 F22, tube 100/88mm, length 9m each

TLM – SIBENIK, Croatia

420kV Busbars:E-AlMgSi0,5 F22, tube 220/204mm, length 21m

KONCAR-MV & LV SWITCHGEARS /KONCAR-MV APPARATUS, Croatia

38 kV Metalclad air insulated switchgear withwithdrawable vacuum CB-s

SIEMENS, Germany123kV, 100MVAr Shunt reactor

TRENCH, Austria420kV Line traps

SIEMENS, Germany420 & 123kV Lightning Arresters

PPC-CERAM, Austria420kV Post Insulators C6-1550(porcelain type)

KONCAR-INSTRUMENT TRANSFORMERS,Croatia420 & 123kV Current and Voltage oil immersedtransformers

KONCAR-POWER TRANSFORMERS,Croatia

400/110kV, 300MVA AutotransformersYNa0(d5), OLTC (+16/-11%),OFAF

MAYOR SERVICE PROVIDERS AND MANUFACTURERS OFMAJOR EQUIPMENT

DALEKOVOD-ZAGREB, CroatiaSteel structure, HV connectors, clamps & fastenings,inclusive of installation

SIEMENS, GermanyTelecommunication Hardware and basic Software

SIEMENS, GermanyABB, Sweden

Control, protection, signalling and measurement Hardwareand basic Software

HAWKER, FranceBatteries VRLA

KONCAR-ELECTRONICS & INFORMTICS,Croatia

DC systems & UPS

KONCAR MV & LV SWITCHGEARS, CroatiaAC systems 3 x 400/231V, 50Hz

Single Line Diagram 400kV

Single Line Diagram 110kV

CONTROL & SCADA System – Block Diagram

MORE SIGNIFICANT CONTRIBUTIONS

A) NEW TECHNOLOGIES DEVELOPED AND APPLIED

• Composite insulators

• Power transformer monitoring

• New self-blast breaking system as well as energy of arc extinction (thermaleffect) to reduce energy of operating mechanism on 420 & 123kV CB

• No capacitors on 420kV CB with two interrupting chambers

• Distributed DC system with HF rectifiers and chargers

• Intensive usage of optical infrastructure

MORE SIGNIFICANT CONTRIBUTIONS AND MAJOR ACHIVEMENTS

B) ENGINEERING ACTIVITIES:

• Complete design for construction, selection of equipment, integration of systems,parametering, installing, testing and commissioning, including system functioning warrantyas well as “as built” documentations.

• Integration of technologies (HW+SW) made and delivered by several worldly recognisedmanufactures within supervision and control systems,

• Solution for optical infrastructure (due to distribution) for connection of differenttechnologies and manufacturers for supervision, control, protection, monitoring,telecommunication, fire protection and other safety requirements as well as audio-videomonitoring/supervision

• Process data exchanging with neighbouring countries and UCTE (IEC-TASE 2 protocol)

BENEFITS OF THE PROJECT

AT THE NATIONAL LEVEL:

• establishing of original pre-war electricity network situation in easternCroatia

• meeting the standards for reliability and quality of electricity supply

• reducing of transmission system losses

• reducing electricity generating costs due to enabling better plant dispatch

• transports and transits of energy to and from other countries

• contribution to establishment of sound and solid infrastructure basis foreconomic development of the eastern Croatia

BENEFITS OF THE PROJECT

B) AT THE REGIONAL LEVEL:

• establishment of electricity infrastructure necessary for synchronous re-connection of UCTE2nd synchronous zone to the main UCTE grid

• increasing security and reliability of supply in a wider part of the electricity grid

• enabling cross border transit and trade among different countries

• enabling easier meeting of growing electricity consumption requirements and thereforedecreasing pressure for construction of new power plants in the region

• enabling competitive supply of electricity for the broader region with significant interconnectionlines capacities

Before new construction

400/110kV Main Autotransformer

420kV SF6 Circuit Breakers & Disconnectors

MAIN CONTROL ROOM

CONCLUSION

• CONSTRUCTION HAS BEEN COMPLETED ON TIME

• KONČAR KNOW-HOW HAS BEEN USED.

• MAJOR EQUIPMENT MANUFACTURED BY KONCAR