kon ar - power plant and electric traction engineering...
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KONČAR - Power Plant and Electric Traction Engineering Inc.(KONČAR – KET by short)
• 100% OWNED BY KONCAR ELECTRICAL INDUSTRIES INC.
• 207 EMPLOYEES (150 WITH A UNIVERSITY DEGREE)
• ISO 9001 & ISO 14001 CERTIFIED
• AVERAGE ANNUAL SALES PER YEAR: app. EURO 60-70 MILLION
• EXPORTS app. 40%
KET’S ORGANIZATION CHART
BOARD
Tomi Dužević, PresidentMiljenko Kovačec, MemeberStjepan Dragičević, Member
LEGAL ANDPERSONNEL DEPT.
QUALITY INSURANCEDEPT.
B. U.TRANSMISSIONSUBSTATIONS
B. U.POWER PLANTS
B. U.TRANSPORTATION
B. U. CONTROLAND PROTECTION
B. U. POWERDISTRIBUTION
ANDINDUSTRY
B. U.“WINDPLANT”
• MISSION:Execution of complex projects in electric power engineering, transportation andindustrial branches respecting customers' needs and requirements, applyingequipment and services provided by KONČAR Group’s companies as well as otherrespected manufacturers and applying know-how regarding:
– construction and refurbishment of complex plants– plants technology– equipment– contracting of complex plants– development of project documentation
VISION:– expansion of business areas– entering new markets– retaining the leading position in the regional market– contracting and execution of more complex projects requiring higher technical
and technological knowledge– becoming a company of knowledge
KONCAR KET WITHIN KONCAR GROUP:
- is the main contracting company and the provider of engineeringactivities in projects involving construction or refurbishment ofcomplex plants for power generation, transmission and distribution, fortransportation and industry.
• has been generating one third of the total revenue of the KONČARGroup
• incorporates more than 80 percent of equipment and services providedby the KONČAR Group companies
• represents the impetus of new product development and expansion tonew business areas and activities
MAIN BUSINESS AREAS:
• POWER ENGINEERING:– GENERATION (HPP, TPP, NPP, DPP, WPP)– TRANSMISSION & DISTRIBUTION (TRANSFORMER SUBSTATIONS)
• TRANSPORTATION (ELECTRIC TRACTION AND MARINE)
• INDUSTRY (OIL AND GAS, WATER, CHEMISTERY…)
• CONTROL AND PROTECTION SYSTEMS
MAIN ACTIVITIES:
• DESIGN AND CONSTRUCTION OF COMPLEX ELECTRIC PLANTSAND INSTALLATIONS ON A ‘’TURN-KEY’’ BASIS
� OFFERING & TENDERING� CONTRACTING & CONSTRUCTION� DESIGN� SUPPLAY OF EQUIPMENT� CONTROL SYSTEM DELIVERY� INSTALLATION, TESTING AND COMMISSIONING� TRAINING� MAINTENANCE & SERVICE
� REFURBISHMENT AND MODERNISATION
MAJOR CURRENT CONTRACTS
- Construction of stabile electric traction plants on railway lineMoravice–Šapjan (Zagreb-Rijeka) – Croatian railways- HPP (Hydro Power Plant) Lešće, 2x25 MVA, Croatia- HPP Blanca, 3x16 MVA, Slovenia- HPP Vernom, 4x5 MVA, USA- HPP Megpie, 3x14 MVA, Canada- HPP Mostarsko Blato, 2x32 MVA, EP BIH – Bosnia and Hercegovina- Croatian Highways – plants for electric power supply- Modernization of 4 biggest power distribution control centers inCroatia (HEP - Zagreb, Split, Rijeka and Osijek)- Remote control of plants for gas transportation – Plinacro, Croatia- 2x SS (substation) 220kV, 2x SS 110kV – VAO and DEJERS project-ALBANIA- HPP Lagerfoss, 1x24 MVA, Iceland – control system- HPP Peruča – control system refurbishment- HPP Bhavani Kattalai II and III, 4 x16MVA, India
CERTIFICATES ISO 9001 & 14001
PRESENTATIONS OF FINISHED PROJECT– EXAMPLES:
• HYDRO POWER PLANT MESSOCHORA 2X90MVA-GREECE
• THERMAL POWER PLANT 1X247MVA, CROATIA
• WIND POWER PLANT ‘’POMETENO BRDO’’, 15X1MVA,CROATIA
• LOW FLOOR TRAMCARS, TMK 2200, CROATIA
• SS 400/110kV ERNESTINOVO, CROATIA
HYDRO POWER PLANTMESSOCHORA 2x90MVA,GREECE
CONSTRUCTION OF HPP MESSOCHORA 2 x 90MVA(Greece)CLIENT: Electriciyy Authority of Greece Public Power Corporation (PPC)
PROCEDURE: Internationl Competitive Bidding Procedure
WINNER: Consortium KONCAR, Croatia – CKD, Czech Republic
SCOPE OF THE PROJECT FOR KONCAR: «Turn key» - design forconstruction, supply and delivery of equipment, installation, testing andcommissioning, «as built» documentation as well as warranty period.
TIME FRAME: Offered March, 1994, the contract signed in May, 1996and completed in January, 2001
Consortium KONCAR, Croatia & CKD, Czech Republic
LEADER OF THE CONSORTIUM:KONCAR - POWER PLANT AND ELECTRIC TRACTION
ENGINEERING Inc., CroatiaTurn Key of the Electrical portion, inclusive generators, transformers, switchgearand related ancciliary equipment, systems and expertise.
MEMBER:CKD – Blansko, Czech RepublicTurn Key of the Hydromechanical portion, inclusive turbines, other mechanicalequipment and related ancciliary equipment, systems and expertise.
HPP MESSOCHORA - LOCATION
HPP MESSOCHORA
BILL OF QUANTITY / BASIC TECHNICAL DATA
Other related ancilliary and auxiliary equipment and systems
Distribution Transformer 12.5MVA; 150/20kV2 units
Diesel-Generating “Stand-by” Set 400 kVA1 set
Auxiliary Supply cast-resin type Transformers 1250 kVA,20/0,4 kV1 set
AC/DC Auxiliary Power Supply1 set
Generator Insulated Busbars2 sets
Generator Terminal and Neutral Point Cubicle2 sets
Static Excitation System with Thyristor Converter2 sets
SCADA System (Control, protection and Monitoring Equipment)1 set
Switchyard 150/20kV1 lot
Generator Transformer 90MVA; 15,75/150 kV; OFAF2 units
Synchronous Generator 90MVA; 15,75 kV; 333,33rpm; cos pfi0,92 units
D e s c r i p t i o nQTY
THE MOST SIGNIFICANT CONTRIBUTIONS ANDMAJOR ACHIVEMENTS
ENGINEERING ACTIVITIES:
• Complete design for construction, selection of equipment, integration ofsystems, parametering, installing, testing and commissioning, includingsystem functioning warranty as well as “as built” documentations.
• Integration of technologies (HW+SW) made and delivered by severalworldly recognized manufactures within supervision and control systems.
TECHNICAL CALCULATIONS TOOLS USED:
• WORD & ACAD: Single Line Diagrams, Lay-outs, Wiring diagrams
• ETAP Power Station (up to 200 busbars): Short circuit current
• KET SABIR (our own Software): Mechanical forces and strength
• ACAD: Ciwil works proposals
• KET UZEM (our own software): Earththings
Single Line Diagram
UNITS 1&2
OH LINES 150kV
S/S 150 kV Single Line Diagram
S/S 150/20kV, Lay-out
S/S 150/20kV, Cross-section
S/S 150/20kV . Lay-out, 3D
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
HPP MESSOCHORA 2 x 90MVA (Greece)
CONCLUSION
• CONSTRUCTION HAS BEEN COMPLETED ON TIME
• KONČAR KNOW-HOW HAS BEEN USED.
• MAJOR EQUIPMENT MANUFACTURED BY KONCAR
THERMAL POWER PLANTPLOMIN 2, 1x247 MVA,CROATIA
TPP PLOMIN 2, 1 x 247 MVA
BASIC TEHNICAL DATA
IMPORTHARD COAL PODWER (24-29,3 MJ/kg;SULPHUR 0,3-1,4%) / 80 t/h
FUEL / CONSUMPTION
KONCAR, CROATIAELECTRICAL EQUIPMENT
MANUFACTURERDESCRIPTION
KONCAR , CROATIA(PC-s NETWORK AND SCADASOFTWARE, PROZA R/F, KONCAR-KET)
ELECTRICAL EQUIPMENTCONTROL SYSTEM
ĐURO ĐAKOVIĆ , CROATIA(LICENCE SULZER)
STEAM GENERATOR
TURBOTROL, ABBTURBINE CONTROL SYSTEM
TELEPERM XP, SIEMENSMAIN CONTROL SYSTEMABB, CROATIACONDENSING STEAM TURBINE
CLIENT: JV HRVATSKA ELEKTROPRIVREDA (HEP)&RHEINISCH - WESTFAELLISCHEELEKTRIZITAETSWERK, NJEMACKA (RWE)
PROCEDURE: INVITED TENDER
WINNER: KONCAR-KET
PROJECT VALUE: 25 mil. EUR
SCOPE OF THE PROJECT FOR KONCAR: «Turn key» - design forconstruction, supply and delivery of electrical equipment, installation, testing andcommissioning, «as built» documentation as well as warranty period.
TPP PLOMIN 2, 1 x 247 MVA
ELECTRICAL EQUIPMENT AND EXPERTISE PROVIDED BYKONCAR-KET (1/2)
TURBO GENERATOR AND UNIT TRANSFORMER· turbo generator with auxiliary systems· excitation system· metal enclosed generator busbars with associated equipment· 13,8/240 kV unit transformer
TPP2 CONNECTION TO THE POWER GRID· 220 kV switchyard· 220/110 kV network transformers· 110 kV switchyard
AUXILIARY AND GENERAL POWER SUPPLY· 6.3 kV switchgear· 0.4 kV switchgear· diesel generating set and emergency power supply
ELECTRIC MOTOR DRIVES
UNINTERRUPTIBLE POWER SUPPLY SYSTEMS· 24, 48 and 220 V DC switchgears· 220 V, 50 Hz stabilised voltage
CONTROL, PROTECTION AND MEASUREMENT SYSTEM
ELECTRICAL EQUIPMENT AND EXPERTISE PROVIDED BYKONCAR-KET (2/2)
TURN KEY:
- DESIGN FOR CONSTRUCTION,
- SUPPLY AND DELIVERY OF ELECTRICAL EQUIPMENT,
- INSTALLATION,
- TESTING AND COMMISSIONING,
- «AS BUILT» DOCUMENTATION,
- WARRANTY PERIOD.
SINGLE LINE DIAGRAM
TURBO GENERATOR – BASIC DATA
3000 RPMSPEED
50HzFREQUENCY0,86Cos fi
10334 ACURRENT
98,65 %DEGREE OF EFFIENCYFINSULATION CLASS
13,8 kV; +/- 7,5%VOLTAGE
280 tWEIGHT
247 MVAPOWER
TURBO GENERATOR AND TURBINE
TURBO GENERATOR
TURBO GENERATOR - INSTALLATION
EXCITATION CUBICLES
METAL ENCLOSED GENERATOR BUSBARS
UNIT TRANSFORMER 245MVA; 13,8/240kV; YNd5; OFAF
220/110kV SUBSTATION
NETWORK TRANSFORMERS2 x 150MVA; 220/115kV; YyN0; ONAF
6,3kV SWITCHGEAR
WITHDRAWABLEVACUUM CB
DIESEL GENERATING SET, 800kVA
ELECTRIC MOTOR DRIVES
0,4kV SWITCHGEAR
220V, 50Hz AC STABILISED VOLTAGE SUPPLY
CONTROL, PROTECTION AND MEASURING SYSTEM
MAIN CONTROL ROOM
MAIN CONTROL ROOM
TPP PLOMIN 2, 1 x 247 MVA
CONCLUSION
• CONSTRUCTION HAS BEEN COMPLETED ON TIME
• KONČAR KNOW-HOW HAS BEEN USED.
• MAJOR EQUIPMENT MANUFACTURED BY KONCAR
WIND POWER PLANT,POMETENO BRDO 14x1MVA,CROATIA
CONTENTS
1) INTRODUCTION
2) BASIC PRINCIPLES OF WIND TURBINES
3) KONCAR WIND TURBINE
4) WIND POWER PLANT POMETENO BRDO
BASIC PRINCIPLES OF WIND TURBINE (1/2)Indirect drive - Induction Generator
BASIC PRINCIPLES OF WIND TURBINE (2/2)Direct drive - Synchronous Generator
BASIC PRINCIPLES OF WIND TURBINEDirect drive - Synchronous Generator
ADVANTAGES OF WIND TURBINE WITH DIRECT DRIVE
- INCREASED EFFIENCY 10-15 % AT CONVERSION FROM WIND
ENERGY TO ELECTRIC ENERGY
- REDUCED LOSSES
- REDUCED OSCILLATIONS OF ELECTCICAL ENERGY BECAUSE
OF PITCH REGULATING TURBINE DAMPING EFFECT
- REDUCED NOISE
- INCREASED OPRATIONAL SAFETY
MADE IN CROATIA
KONCAR OWN RESEARCH AND DEVELOPMENT –ADVANTAGES:
- MORE THAN 80 YEARS OF EXPERIENCE IN THE FIELD OF THE
EQUIPMENT FOR ELECTRIC ENERGY GENERATION
- FURTHER DEVELOPMENT OF THE KONCAR GROUP AND
SUPPORTING CROATIAN INDUSTRIES
- MAINTAINING OF JOBS AND CREATING OF NEW JOBS
RECENT SITUATION AND PLANS
- DESIGN OF 750 kW WIND TURBINE FINISHED
- DESIGN OF 1MW WIND TURBINE FINISHED
- 2006. COMISSIONING OF THE FIRST 1MW WIND TURBINE
- 2007. COMISSIONING OF 14x1MW WIND TURBINES
- 2007. DESIGN OF WIND TURBINE 1,5 MW
TECHNICAL DATA (1/2)
Active with dampingYawing systemMicroprocessor control systemControl systemsteel, coneTowerFrequency converter (AC-DC-AC)Greed connection60 m / sWind speed, survival25-35 m / sWind speed, cut - out12 m / sRated wind speed2,5 m / sWind speed, cut - inPitch control / torque controlControl principle60 mTower height1000 kWRated powerKO – VA 57/1Type designation
TECHNICAL DATA (2/2)Synchronous, disc type, direct drive, variable speed, externally excited
Three independent pitch drives with back-up supplyPitching
Pitching and torque controlRotation speedadjustment
RightRotation direction
10 – 30 1/minRPM
2588 m2Swept area
57 mDiameter
Reinforced duromer (glass fiber with epoxy resin andwith integrated lightning protection)
Material
3Blades No.
Parking brake and rotor locking device
Three independent pitch drive systems with back-up supply
1000 kW, 3x690 V
GEN
RA
TOR
BR
AK
ESY
ST.
RO
TOR
KONCAR WIND TURBINE KO – VA 57/1
WIND ENERGY POTENTIAL IN CROATIA
- DALMATIA: 400 MW
- LIKA: 400 MW
- ISTRIA: 200 MW
- CROATIA CENTRAL PART: 300 MW
- TOTAL ESTIMATED: 1300 MW; 3 TWh / YEAR
WPP POMETENO BRDO (SWEPT HILL)
WPP POMETENO BRDO (SWEPT HILL)
Grid connection issues:- transmission grid- SS Konjsko 400/220/110 kV- Cable connection (20 kV cable)- HEP Croatian electricity authority
CONCLUSION
• CONSTRUCTION HAS BEEN COMPLETED ON TIME
• KONČAR KNOW-HOW HAS BEEN USED.
• MAJOR EQUIPMENT MANUFACTURED BY KONCAR
LOW FLOOR TRAMCARSTMK 2200
PROJECT INFORMATION
• Contract for 70 Tramcars for the city ofZagreb – CROTRAM / KONČAR
• Contract undersigned 24.02.2003(international bidding)
• Delivery of the first tram May 2005• Delivery of the last tram May 2007
TECHNICAL SPECIFICATION OF THE TRAMCAR
Car body length 32 000 mmCar body width 2 300 mmCar body height 3 400 mmHeight of the entrance 300 mmSeated Passengers 48Standees 157 (4 pass./m2)Voltage DC 600 (+20 %, -30 %)Power 6x65 kWMax. speed 70 km/hAir-condition unit for passengers 2Air-condition unit for the driver 1Video surveillanceVideo rear view control unit
KONCAR IN PROJECT• Contract with customer• Development of the vehicle system• Design and construction• Design and production of the main
components• Final assembly• Type testing of the vehicle• Serial testing and delivery
TZV GREDELJ IN PROJECT
• Development and production of the part of the car body modules• Assembling of the part of the components• Testing of the car body
BOGIE
• KONCAR’s requirements• Development in cooperation with German firm SRS• Koncar’s ownership of the documentation• Hydraulic suspension (both primary and secondary)
KONCAR ADVANTAGES (STRENGTH)
• Customer oriented approach• Development and production – main components• Flexibility in design and production• Flexibility in cooperation
• Local partners• Customers
POWER ELECTRONICS CONVERTERS ONTRAMCAR TMK2200
MAIN DRIVE CONVERTER PGP
Pulse width modulated three-phase voltage sourceIGBT inverter
� Rated input voltage: 600 VDC, +20% / -30%� Rated output current: 3 x 320 Arms� Max. output current: 3 x 670 Arms� Output frequency: 0…143 Hz� Ambient temperature: - 25 °C to +40°C� Cooling: forced, with integrated fan� Size (L x W x H): 1800 x 1000 x 556 mm� Weight: 420 kg
MAIN DRIVE CONVERTER PGP
600 V DC
M3 ~
M3 ~
M3 ~
TRACTION CONTROL UNIT
PS KS PS 1 PS 2 PS 3
AC 24V DC
n
n
VEHICLE CONTROL UNIT
DIRT
MAIN DRIVE CONVERTER: POWER PARTASSEMBLYING
MAIN DRIVE CONVERTER: POWER PARTASSEMBLYING
AUXILIARY POWER SUPPLY CONVERTER PPB35
� Rated input voltage: 600 VDC, +20% / -30%
� Three-phase output: 3x400 V, 50 Hz, 20 kVA
� Single-phase output: 1x230 V, 50 Hz, 2,2 kVA
� DC output: 24 V, 400 A
� Protection class: IP 54
� Ambient temperature: -25 °C to +40°C
� Cooling: forced, with integrated fan
� Size (L x W x H): 1800 x 1000 x 556 mm
� Weight: 430 kg
AUXILIARY POWER SUPPLY CONVERTER PP25
� Rated input voltage: 600 VDC, +20% / -30%
� Three-phase output: 3x400 V, 50 Hz, 25 kVA
� Protection class: IP 54
� Ambient temperature: - 25 °C to +40°C
� Cooling: forced, with integrated fan
� Size (L x W x H): 1800 x 800 x 556 mm
� Weight: 350 kg
AUXILIARY POWER SUPPLY CONVERTER:THE FIRST STAGE OF ASSEMBLYING
DETAIL OF THE AUXILIARY POWER CONVERTER:FORCED AIR COOLING AND INPUT FILTER REACTOR
CAPACITIVE ENERGY STORAGE DEVICE: INSIDE VIEW
AUXILIARY POWER SUPPLY CONVERTER:TEMPERATURE RISE TEST
AUXILIARY POWER SUPPLY CONVERTER:ROUTINE TESTS IN LABORATORY
MAIN DRIVE CONVERTER:TEST OF THE DEGREE OF PROTECTION (IPx4)
MAIN DRIVE CONVERTER:VIBRATION TEST OF IT’S POWER PART
ELECTRICAL EQUIPMENT MOUNTED ONTRAMCAR ROOF
ELECTRONIC CONTROL UNITS IN THE VEHICLE
VEHICLE CONTROL UNIT (VCU) - DIRT
VCU named DIRT (DIgital Regulation in Traction) is thevehicle main control system responsible for:
• control,
• measuring,
• sequencing,
• protection,
• supervision and
• communication tasks in the whole vehicle.
VCU is based on proprietary hardware and software solutions withthe following characteristics:
VEHICLE CONTROL UNIT (VCU) - DIRT
• completely redundant configuration - 2 channels
• communication with all distributed intelligent units in the vehiclethrough main CAN communication channel
• additional CAN channel for communication with main drives
• communication with man-machine interface unit in the cab
• supports remote diagnostic functions
• programming language, based on block-diagrams, facilitatesthe development of vehicle application program
VEHICLE CONTROL UNIT – front view
� input filter and PS� PS supervision� CPU� DI� DO� CAN + A/D & D/A AI/AO conditioning RS485 isolation
TRACTION CONTROL UNIT (TCU)
• TCU supports tasks (regulation, control, measuring, sequencing,communication) related to the particular part of the vehicle (bogie)
• TCU is a part of the main drive converter. Each converter (3 pcs.per vehicle) powers 2 induction traction motors
• the system is functionaly coupled with the brake control units(BCU)
• certain electronic modules and programming language arecompletely identical to the VCU. It facilitates development,production, commissioning and service.
TRACTION CONTROL UNIT – front view
� input filter and power supplies� power supplies supervision� central processing module� digital inputs� digital outputs� double channel CAN module + A/D & D/A digital signal processing (DSP) modules galvanic isolation for RS485 channels� digital speed measurement� measurement, control, optical interface and protection modules
DRIVER - MACHINE INTERFACE
- PC - based architecture- proprietary application development tools
CONTROL UNITS ARE BASED ON 3 TYPES OFPROCESSORS
• Freescale communication processor of series MC68xxx• Infineon 8-bit microcontroller of series C500• Texas Instruments digital signal processor of series C2000
• graphical programming language is always the same
DOUBLE CHANNEL CAN MODULE
- CAN extension to the main CPU- supports 2 CAN communication channels- additional A/D, D/A, DI, DO and interrupt inputs
INTERCONNECTION OF VEHICLE FUNCTIONS
VEHICLE COMMUNICATION NETWORKS
� TCU� VCU� MMI� BCU� DCU� HVAC BGCU
CAN_2
RS485_2
CAN_3
CAN_1
BCU_1
RS48
5_1
1 1 112
3
444
555555
6 6
777777
7
APPLICATIONPROGRAM
DEVELOPMENT
- integrated developmentenvironment (IDE)
- programming languagebased on block diagramapproach
- same IDE for all types ofCPUs
CONCLUSION
• CONSTRUCTION HAS BEEN COMPLETED ON TIME
• KONČAR KNOW-HOW HAS BEEN USED.
• MAJOR EQUIPMENT MANUFACTURED BY KONCAR
ERNESTINOVO400/110kVSUBSTATION (Croatia)
NEW CONSTRUCTION OF ERNESTINOVO 400/110kVSUBSTATION (Croatia)
CLIENT: Croatian Electricity Authority (HEP-Hrvatska Elektroprivreda)
PROCEDURE: International Competitive Bidding Procedure
WINNER: KON^AR Consortium
SCOPE OF THE PROJECT: “turn key” - design for construction, supplyand delivery of equipment, inclusive civil works, installation, testing andcommissioning, “as built” documentation
TIME FRAME: Offered in Jan.2002, contract signed in May 2002 andcompleted in November 2003 (18 months).
KONCAR-CONSORTIUM:
LEADER OF THE CONSORTIUM:
KON^AR - POWER PLANT AND ELECTRIC TRACTION ENGINEERING Inc.
CONSORTIM MEMBERS:
KON^AR - HIGH VOLTAGE SWITCHGEAR Inc.KON^AR - SWITCHGEARS Inc.KON^AR - INSTRUMENT TRANSFORMERS Inc.KON^AR - ELECTRONICS AND INFORMATICS Inc.KON^AR - ENGINEERING FOR PLANT INSTALLATION & COMMISSIONING Inc.DALEKOVOD Inc.
TWO SYNCRONOUS AREAS OF UCTE SYSTEM
CROATIAN GRID, 400 & 220kV AND RELEVANT FACILITIESOF NEIGHBOURING COUNTRIES GRIDS
DUBROVNIK
BASIC TECHNICAL DATA
IECIECIECStandards applied<1000<1000<1000maslAltitude
-5…+40-25…+40-25…+40deg.CAmbient temperature range-2020mm/kVCreepage distance
-MediumMediumPollution level
Lowimpedance
directlyearthed
directlyearthed
System configuration125012502000ANormal current – Feeders125020004000ANormal Current – Busbars
111secShort-circuit duration63100100kAPeak short-circuit current254040kAShort-circuit current (rms)
--1050kV(250/2500µµµµs)
Switching impulse withstandvoltage
1705501425kV(1,2/50µµµµs)
Lightning impulse withstandvoltage
70230520kVrms(50Hz, 1min.)
Power frequency withstand voltage505050HzFrequency
35110400Nominal Voltage38123420kVMax.voltage
BASIC TECHNICAL DATA
16 sets 220Vdc, 105 Ah; 2 sets 48Vdc, 350 AhBatteries
2 x 250kVADiesel generating sets
-100MVAr-Shunt reactor
2 x 1000kVAAuxiliary transformers
--2 x 300MVAMain Power Transformers
92614Total number of bays
093Number of bays unequipped – spares
91711Number of bays fully equipped
222Busbar measurement bays
-1-Compensation bay
122Bus coupler bays
222Transformer bays
4105OHL bays
SingleTripleDouble + aux.Busbars
Indoor (AIS)Outdoor (AIS)Outdoor (AIS)Type of switchgear
35kV110kV400kVSwitchgear
MAYOR SERVICE PROVIDERS AND MANUFACTURERSOF MAJOR EQUIPMENT
123kV Post Insulators C10-550 (composite type)
420 & 123 kV Disconnectors and Earthing switches,with composite insulators and motor operating mech.
KONCAR-HV SWITCHGEARS, Croatia
420 & 123kV SF6 Circuit Breakers-420kV with hydraulic operating mechanism-123kV with spring operating mechanism
System integration technologies for supervision, control,protection, signalling and metering inclusive of design,parametering, testing and commissioning
KONCAR-POWER PLANT AND ELECTRICTRACTION ENGINEERING, Croatia
Design for construction and “as built”documentation
ELEKTROPROJEKT-ZAGREB, CroatiaMain design documentation
Service provider & ManufacturerType of equipment / services
MAYOR SERVICE PROVIDERS AND MANUFACTURERS OFMAJOR EQUIPMENT
123kV Busbars:E-AlMgSi 0,5 F22, tube 100/88mm, length 9m each
TLM – SIBENIK, Croatia
420kV Busbars:E-AlMgSi0,5 F22, tube 220/204mm, length 21m
KONCAR-MV & LV SWITCHGEARS /KONCAR-MV APPARATUS, Croatia
38 kV Metalclad air insulated switchgear withwithdrawable vacuum CB-s
SIEMENS, Germany123kV, 100MVAr Shunt reactor
TRENCH, Austria420kV Line traps
SIEMENS, Germany420 & 123kV Lightning Arresters
PPC-CERAM, Austria420kV Post Insulators C6-1550(porcelain type)
KONCAR-INSTRUMENT TRANSFORMERS,Croatia420 & 123kV Current and Voltage oil immersedtransformers
KONCAR-POWER TRANSFORMERS,Croatia
400/110kV, 300MVA AutotransformersYNa0(d5), OLTC (+16/-11%),OFAF
MAYOR SERVICE PROVIDERS AND MANUFACTURERS OFMAJOR EQUIPMENT
DALEKOVOD-ZAGREB, CroatiaSteel structure, HV connectors, clamps & fastenings,inclusive of installation
SIEMENS, GermanyTelecommunication Hardware and basic Software
SIEMENS, GermanyABB, Sweden
Control, protection, signalling and measurement Hardwareand basic Software
HAWKER, FranceBatteries VRLA
KONCAR-ELECTRONICS & INFORMTICS,Croatia
DC systems & UPS
KONCAR MV & LV SWITCHGEARS, CroatiaAC systems 3 x 400/231V, 50Hz
Single Line Diagram 400kV
Single Line Diagram 110kV
CONTROL & SCADA System – Block Diagram
MORE SIGNIFICANT CONTRIBUTIONS
A) NEW TECHNOLOGIES DEVELOPED AND APPLIED
• Composite insulators
• Power transformer monitoring
• New self-blast breaking system as well as energy of arc extinction (thermaleffect) to reduce energy of operating mechanism on 420 & 123kV CB
• No capacitors on 420kV CB with two interrupting chambers
• Distributed DC system with HF rectifiers and chargers
• Intensive usage of optical infrastructure
MORE SIGNIFICANT CONTRIBUTIONS AND MAJOR ACHIVEMENTS
B) ENGINEERING ACTIVITIES:
• Complete design for construction, selection of equipment, integration of systems,parametering, installing, testing and commissioning, including system functioning warrantyas well as “as built” documentations.
• Integration of technologies (HW+SW) made and delivered by several worldly recognisedmanufactures within supervision and control systems,
• Solution for optical infrastructure (due to distribution) for connection of differenttechnologies and manufacturers for supervision, control, protection, monitoring,telecommunication, fire protection and other safety requirements as well as audio-videomonitoring/supervision
• Process data exchanging with neighbouring countries and UCTE (IEC-TASE 2 protocol)
BENEFITS OF THE PROJECT
AT THE NATIONAL LEVEL:
• establishing of original pre-war electricity network situation in easternCroatia
• meeting the standards for reliability and quality of electricity supply
• reducing of transmission system losses
• reducing electricity generating costs due to enabling better plant dispatch
• transports and transits of energy to and from other countries
• contribution to establishment of sound and solid infrastructure basis foreconomic development of the eastern Croatia
BENEFITS OF THE PROJECT
B) AT THE REGIONAL LEVEL:
• establishment of electricity infrastructure necessary for synchronous re-connection of UCTE2nd synchronous zone to the main UCTE grid
• increasing security and reliability of supply in a wider part of the electricity grid
• enabling cross border transit and trade among different countries
• enabling easier meeting of growing electricity consumption requirements and thereforedecreasing pressure for construction of new power plants in the region
• enabling competitive supply of electricity for the broader region with significant interconnectionlines capacities
Before new construction
400/110kV Main Autotransformer
420kV SF6 Circuit Breakers & Disconnectors
MAIN CONTROL ROOM
CONCLUSION
• CONSTRUCTION HAS BEEN COMPLETED ON TIME
• KONČAR KNOW-HOW HAS BEEN USED.
• MAJOR EQUIPMENT MANUFACTURED BY KONCAR