kohinoor precision component ltd introduction

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Manufacture & Supply of Precision Machined Components to Automotive Industry.

AN ISO 9001:2008 Company

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Manufacture & Supply of Precision Machined Components to Automotive Industry.

Our Machining Facility At Our Group Industry

QUALITY POLICY

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We At KOHINOOR PRECISION COMPONENT LTD.

Are Totally Committed To Deliver Products On Time As Per

Customers Requirement & Maximize Customers Satisfaction Through Providing Products At Reasonable Cost & Good Quality With Continual Improvement .

Our Estimed Customers

Flash Electronics India Pvt Ltd.Flash Electronics India Pvt Ltd.Kalyani Technoforge Ltd.Kalyani Technoforge Ltd. (TS 16949 ) (TS 16949 )RSB Transmissions (I)Ltd.RSB Transmissions (I)Ltd. (TS 16949 ) (TS 16949 ) Premier Seals Pvt Ltd. Premier Seals Pvt Ltd. Jagadamba Auto Components Ltd.Jagadamba Auto Components Ltd. (TS 16949 ) (TS 16949 )ECO Motors Ltd .( UK)ECO Motors Ltd .( UK)Trans International Ltd .Trans International Ltd .Trinity India Ltd .Trinity India Ltd .Bekaert Industries Pvt Ltd.Bekaert Industries Pvt Ltd.( TS 16949 )( TS 16949 )

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About Us Kohinoor precision component ltd. is a unit involved in

précised Forgings & precision machining activity. This Unit is situated at Gut No 119, Koregaon Bhima Tal Shirur Dist. Pune, PIN code: 412216.

The components made by us are of standard in Quality & Accuracy which are suitable & accepted to our customers.

Kohinoor precision component ltd. has a team of dedicated professionals with expertise in different areas, with a total work force of 158.

Kohinoor precision component ltd. delivers top class quality with assured timely deliveries, all within the budget, through latest technologies & processes.

We have a full range of CNC , VMC , BELT DROP HAMMER , Upseter 2” Capacity , Upstroke Press & Conventional machines as mentioned below .6

Machineshop Machinery List

S.No Make Qty Model Turning Dia Turning Length

01 A.C.E Designers Ltd. 01 Jobber 250 mm 275 mm

02 A.C.E Designers Ltd. 03 Jobber XL 280 mm 375 mm

03 A.C.E Designers Ltd. 02Super Jobber

500325 mm 500 mm

04 Lokesh Machines Ltd. 02 TL 20 280 mm 300 mm

05 Lokesh Machines Ltd. 01 TL 30 320 mm 450 mm

06Jyoti CNC Automation Pvt

Ltd.03 DX 200 325 mm 500 mm

07 A.C.E Designers Ltd. 01 Jobber Jr 165 mm 250 mm

Turning Centre:- Qty 13 Nos

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Machinery ListVertical Machining Centre – Qty 03 Nos

Thread Rolling Machine – Make MTR 15 – 01 No

Conventional Lathe & Drill Machines

Sr no Make Qty Model Turning Dia

Turning Length

01 Rajkot & Gujarat Make.

08 Lathe Machine. 350mm800 mm

02 - 03Drilling Machine With Auto Feed

Drilling 40 mm Drilling Capacity Max .

Sr no Make Qty Model Name X Axis Y Axis Z Axis

01Lakshmi

Machine Works ( LMW)

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LV 55With 4 th Axis & Spindle Through Coolant Facility

900 mm 460 mm 500 mm

02Jyoti CNC

Automation Pvt Ltd.

02Jyoti 850 &

Jyoti Px - 20 900 mm 450 mm 550 mm

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Forging Shop Machinery ListBelt Drop Hammer – Qty 03 Nos

S. No Machine Description & Make Qty Capacity

01 Belt Drop Hammer – NKH Make 01 500 kg

02 Belt Drop Hammer – NKH Make 01 1000 kg

03 Belt Drop Hammer – NKH Make 01 1500 kg

04 Belt Drop Hammer – NKH Make ( Under Commissioning)

01 3000 kg

Up setter Machine – 2’’ Capacity

Up Stroke Screw Press Machine – 400 tons Capacity

S. No Machine Description & Make Qty Capacity

01 Trimming Press – NKH Make 01 100 tons

02 Trimming Press – NKH Make 02 150 tons

03 Trimming Press-NKH Make 01 300tons9

Operational Management.

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Name Title Responsiblities Mr. Sachin Takalkar

9923598188Director Management Of Organization

& Marketing

Mr. Pravin Takalkar 9923598187

Director Management Of Organization & Manufacturing

Mr. Ashok B. Gore 9527673838

HOD Machining Divn. Production , Planning & NPD Machining Dept.

Mr. Madhav Burrewar8380059833

QA Manager Quality Assurance Forgings & Machining

Mr. Laxman Makhai8308835085

Prodn Manager Forgings Production , Planning & NPD Forgings

Mr. Sharad Huple8380059834

Commercial Manager Commercial & Purchase

Organization Flow Chart

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Chairman

Managing Director Pravin Takalkar

Joint Managing DirectorSachin Takalkar

Prodn , Admin & Commercial

Marketing & NPD

Manager Sales

Manager QA

Manager Purchase

Manager Prodn

LIST OF INSTRUMENTS

Profile Projector With AutoCAD Co-ordinates & Software. Trimos with 2 Axes, Measurable height: 672mm max. with

Taper inspection facility Digital height gauges: 0-300, Mitutoyo make: 3 Nos Digital Micrometers: Full range from 0~50, Mitutoyo make Micrometers: Full range from 0~200, Mitutoyo make Digital Vernier : Full range from 0~200, Mitutoyo make Bore gauges: Full range from 06~150, Mitutoyo make Air gauge units: 4 No's Dials: Plunger 0~50(LC:0.01), 0~10(LC:0.01), 0~1(LC:0.001), Lever Dial 0~0.8(LC:0.01), 0~0.2(LC:0.002) All of Mitutoyo

make.

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DOCUMENTS AT SHOP FLOOR

Process Plan .Final Product Quality Plan. Statistical Process Control.First Piece Inspection Report.In process Inspection Report .Daily Non Conformance Report . Daily Production Planning As Per Customer

Requirements .

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KPCL VISION Manufacture

Al l Type Of Precis ion Machined Components & Forgings On Time At Competit ive Rates With a best

qual i ty . 14

Strength Quality monitored Process.Measures Customer satisfaction.Monitors Lessons learnt & implements

changes for desired results.Extensively uses Knowledge

Management.Tracks & Controls Time & Costing.Uses in-house facilities & collaborators

thus reducing development time.

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Why Kohinoor Precision component as your Partner in Supply chain?

Effective communication Sound Technical Management Practices Quality work with required Precision. Responsiveness Transparency in Dealings Value added services Quick Adaptabil ity to ever changing needs Integration of diverse skil ls in technology,

creativities & marketing

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Atlas Copco Compresor Child Parts

Goinda Node of Heavy Irr igation Construction

Spindle of TATA Low Wt. Veh

Candle Filter Child Parts

Outer Ball Joint of Steering

Ashok Layland Steering Lever

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Input Shaft Of Fiat Vehicle

Idler Gear

Trac Rod Lever Of Ashok Leyland

Layshaft Gear Of

TATA Motors

Idler Gear Of Jagadamba

Auto

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Design & Office

Our Staff & Directors OfficeStores Admin

Office

Our Director

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Our Inspection Facilities

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TR I

MOS

Profile Projector

Design & Office

Profile Projector

Our Shop Floor (CNC Turning & VMC)CNC Machines CNC Machines

CNC MachinesVMC

Machine

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VMC Machine

VMC Machine

CNC Machines

CNC Machines

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Product ListPart No / Name

COMPANION FLANGESRaw Material

SAE1049

PRIMARY GEAR DRIVEN S48C

CAMSHAFT GEARS SCM420H

GEAR 8 IDLER SCM420H

HUB EN8D

BOSS EN8D

ROTOR 41Cr4

SPRUG CLUTCH SAE8620

FD SPROCKETS. (15T,16T,18T.) 16MnCr5

END CAP ST52-3

PIVOT BUSH EN8D

TOP CUP EN8D

BOUNDED BUSH EN8D

BARREL1.&2. ST52-3

PLANATARY GEARS(1640&1650) 20MnCr5

GEARS(041,680,) EN35323

Product ListINDIGO SPINDLE 40Cr4B

INDICA SPINDLE 40Cr4B

Washer M/S Brite Bar

Pin Alluminium He 30

Taper Plug M/S Brite Bar

M6 Plug Alluminium He 30

Housing SS 304

Thread Bush M/S Brite Bar

Thread Bush M/S Brite Bar

Helical Gear Helical Gear

MAINSHAFT 3 MAINSHAFT 3

MAINSHAFT 2 MAINSHAFT 2

MAINSHAFT 1 MAINSHAFT 1

MAINSHAFT 1 MAINSHAFT 1

CDU Plate for Electrode SS 316

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FORGING COMPONENT PHOTOS

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TOOL ROOM AREA

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KPCL Cutting & R/M. Area

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KPCL FORGE SHOP

28 Forgeshop Units.like=0.5Ton,1.0Ton,1.5Ton Hammers.

Normalizing Furnace & Shot Blasting Area

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DISPATCH AREA

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MOTIVATION TRAINING PROGRAMME

31 Employees Team work & MotivationTraining Programme.

Thank You

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