introducing infinity engineering “where the idea of precision becomes reality”

introducing

INFINITY ENGINEERING

“where the idea of precision becomes

reality”

ISO 9001:2008 / TS 16949:2009 / ISO

14001:2004 Certified

An ISO 9001:2008 / TS 16949:2009 / ISO 14001:2004 Certified Company

INTRODUCTION

Established in 1994.

Located in Industrial zone on 13-K.M, Sheikhupura Road, Lahore - Pakistan

103,500 sqft of land with a covered area of 75,000 sqft.

Company Profile

• Specialized in Forging, Precision Machining & Heat Treatment of :-

Auto PartsEngineering Components

• Backed by a team of experienced Mechanical Engineers.

4

Certifications

ISO 9001

ISO TS 16949

ISO 14001

• SQAM (Indus Motors Company)

• SQAM(Hino Pak Motors Company)

5

Process Quality Audits

Infinity Engineering (Pvt) Ltd defines its corporate policy as “On time delivery of defect free Auto Parts & Engineering components as per specifications / requirements of the customers; while preserving its Environment”.

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Corporate Policy

Organization ChartCEO

MSMMAF MO

MQA/MR

MAHR MIT

MRD / CR / AMR MP MM MPr MS Outsource

Forging Machining

Heat Treatment

Maintenance

Local Purchases

Raw Material

Store

Tool Store

Rejection/

Scrap

APQPDesign /

Development

Tools Dies/Pattern

Process Optimization

Jigs/Fixture/Gauges

New Parts

Packaging/ Delivery

MPPC AMM

Energy Manager

GM Technical

• Chief Executive: Msc Mechanical• Manager R&D: Msc Mechanical• Manager Forging & H.T Bsc Metallurgical • Manager Q/A: Bsc Industrial• Manager Finance: ACA & ABA• Manager Admin & HR: MBA (HR)• Manager Sales & Mkt: MBA (Mkt)• Manager IT MBA (IT)

8

Staff Qualification

9

Activities at INFINITY

Tool Designing Hot ForgingMachining Heat TreatmentInspection & Testing

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Tool Designing• Pro Engineering Wildfire 5.0

• 3D-Deform

• CAD / CAM Solutions

• Delcam

• Power Shape• Power Mill

• Auto Cad

Main Forging Facilities

Counter Blow Line13,000 Mkg(Heating:- Continuous Gas Fired Furnace)

Drop Forging2,000 Kg(Heating:- 350KW Induction Heater)

Press Forging1,350 Tons(Heating:- 850KW Induction Heater)

Upsetting1,200 Tons(Heating:- Continuous Gas Fired Furnace)

Gray Iron Nodular Iron

Casting Facilities

Melting Equipment1. Induction furnace inductotherm India = 300kg/batch/hr 2. Double blast 02 No. Cupola furnaces = 03 tons/hr3. Cold blast 1 No. Cupola furnaces = 01ton/hr4. 250 kg gear type ladles = 02 No's5. 300 kg gear type ladles = 02 No's6. 60 kg hand ladles = 10 No's7. Gas fired 2 No's crucible furnaces = 60 kg/ batch8. Ladle pre-heater gas fired = 01 No.

All tools & tackles required for melting and pouring

Foundry Capacity• SG iron castings from induction furnace = 100tons/month• Grey iron castings from Cupola furnace = 390tons/month• Grey iron castings from Crucible furnace = 10tons/month Total = 500tons/month

• Molding sand preparation capacity = 100tons/month• Mould making capacity = 200tons/month• Capacity of sand storage hopper = 150 tons• Grinding & shot blasting capacity = 01ton/hr• Mould handling capacity = 800 moulds on 400

pallet cars

Sand Preparation Equipment

1. Shake out 6’ by 6’ = 1 No.2. Conveyor belts about 400ft in length = 06 No’s3. Magnetic separator = 01 No.4. Magnetic pulley = 01 No.5. Sand Cooler 12-16 tons/hr = 01 No.6. Sand storage hopper 150 tons = 01 No.7. Bucket elevator height 32 feet = 01 No.8. Batch hopper over mixer = 01 No.9. Sand mixer made by DISA having 500 kg/batch capacity = 01 No.10. Hoppers over molding machines having 800 kg = 08 Nos

storage capacity each

Mould Handling & Preparing Equipment

1. Pallet cars = 400 No’s2. Transfer cars = 03 No’s3. Track for pallet & transfer cars = 900 ft4. Gip crane on shake out = 01 No.5. Roller conveyors 80 feet = 04 No’s6. Simultaneous jolt & squeeze molding made by DISA India = 08 No’s7. Mould drying oven = 02 No’s8. Sand mixers for hand molding = 02 No’s

• Core shooter machines = 02 No’s• Shell molding machines = 02 No’s• Induction furnace 1000kg = 01 No.• Arpa 450 molding machine = 02 No’s• Arpa 900 molding machine = 02 No’s• Continuous sand mixer = 01 No.• Sand washing plant = 01 No.• Sand coating machine = 01 No.• Shot blasting machine = 01 No.• Radiographic equipment for testing = 01 No.

Equipment Under The Process of Procurement

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Machining Facilities

CNC Turning Centers CNC Machining Centers CNC Drilling Tapping Centers Center lathes, Capstan lathes, Horizontal, and vertical borings, Cylindrical and surface grinding, Milling machines, Thread grinders, Broaching and gear cutting machines

Mechanical Testing

• Coordinate Measuring Machine• Profile Projectors• Roundness Tester• Gear Involutes & Helix Tester• Gear Roll Testers • Brake Actuating Tester• Cam Angle Testers• Cam Profile Tester (Digital)• Micrometers, Gauges etc

Wet Chemical Analysis Lab

Crack Detection• Magna Flex• Dye Penetrant

Metallography

• Microscopes (X50 - X2000)• Tensile Testing Machine

Hardness Testing

• Brinell Tester• Rockwells• Superficial• MicroVickers

Inspection & Testing

Power Generation Plant

2.55 MW

INFINITY PRODUCTS

Crank Shafts

23

Cam Shafts

Oil & Water Pumps

Clutch Assemblies

Carrier Assembly Unit

27

Steering Shafts & Nuts

28

Gears

29

Pitman Arms

Brake Actuating Assembly

Ball Joint Assembly &Drag Link Assembly

Wheel Hubs & Flanges

Castings & Machining

Manifolds

35

Pitman Arms

36

Pitman Arms

37

Shackle

Major Local Clients

Indus Motor Company (Manufacturer Toyota Car)

Suzuki Motor Company (Manufacturer of Suzuki Cars)

AGTL (Manufacturer of Fiat and New Holland Tractors)

MTL (Manufacturer of Massey Ferguson Tractors)

Hino Pak Motor Co. (Manufacturer of Hino Truck)

Sigma Motors Co. (Manufacturer of Land Rover Jeeps)

Export

Major Export Clients

M/S ZF - GERMANY

W.H. INDUSTRIES INC – USA / UK

M/S YCN - TURKEY

THANK YOU !