introducing infinity engineering “where the idea of precision becomes reality”
TRANSCRIPT
introducing
INFINITY ENGINEERING
“where the idea of precision becomes
reality”
ISO 9001:2008 / TS 16949:2009 / ISO
14001:2004 Certified
An ISO 9001:2008 / TS 16949:2009 / ISO 14001:2004 Certified Company
INTRODUCTION
Established in 1994.
Located in Industrial zone on 13-K.M, Sheikhupura Road, Lahore - Pakistan
103,500 sqft of land with a covered area of 75,000 sqft.
Company Profile
• Specialized in Forging, Precision Machining & Heat Treatment of :-
Auto PartsEngineering Components
• Backed by a team of experienced Mechanical Engineers.
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Certifications
ISO 9001
ISO TS 16949
ISO 14001
• SQAM (Indus Motors Company)
• SQAM(Hino Pak Motors Company)
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Process Quality Audits
Infinity Engineering (Pvt) Ltd defines its corporate policy as “On time delivery of defect free Auto Parts & Engineering components as per specifications / requirements of the customers; while preserving its Environment”.
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Corporate Policy
Organization ChartCEO
MSMMAF MO
MQA/MR
MAHR MIT
MRD / CR / AMR MP MM MPr MS Outsource
Forging Machining
Heat Treatment
Maintenance
Local Purchases
Raw Material
Store
Tool Store
Rejection/
Scrap
APQPDesign /
Development
Tools Dies/Pattern
Process Optimization
Jigs/Fixture/Gauges
New Parts
Packaging/ Delivery
MPPC AMM
Energy Manager
GM Technical
• Chief Executive: Msc Mechanical• Manager R&D: Msc Mechanical• Manager Forging & H.T Bsc Metallurgical • Manager Q/A: Bsc Industrial• Manager Finance: ACA & ABA• Manager Admin & HR: MBA (HR)• Manager Sales & Mkt: MBA (Mkt)• Manager IT MBA (IT)
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Staff Qualification
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Activities at INFINITY
Tool Designing Hot ForgingMachining Heat TreatmentInspection & Testing
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Tool Designing• Pro Engineering Wildfire 5.0
• 3D-Deform
• CAD / CAM Solutions
• Delcam
• Power Shape• Power Mill
• Auto Cad
Main Forging Facilities
Counter Blow Line13,000 Mkg(Heating:- Continuous Gas Fired Furnace)
Drop Forging2,000 Kg(Heating:- 350KW Induction Heater)
Press Forging1,350 Tons(Heating:- 850KW Induction Heater)
Upsetting1,200 Tons(Heating:- Continuous Gas Fired Furnace)
Gray Iron Nodular Iron
Casting Facilities
Melting Equipment1. Induction furnace inductotherm India = 300kg/batch/hr 2. Double blast 02 No. Cupola furnaces = 03 tons/hr3. Cold blast 1 No. Cupola furnaces = 01ton/hr4. 250 kg gear type ladles = 02 No's5. 300 kg gear type ladles = 02 No's6. 60 kg hand ladles = 10 No's7. Gas fired 2 No's crucible furnaces = 60 kg/ batch8. Ladle pre-heater gas fired = 01 No.
All tools & tackles required for melting and pouring
Foundry Capacity• SG iron castings from induction furnace = 100tons/month• Grey iron castings from Cupola furnace = 390tons/month• Grey iron castings from Crucible furnace = 10tons/month Total = 500tons/month
• Molding sand preparation capacity = 100tons/month• Mould making capacity = 200tons/month• Capacity of sand storage hopper = 150 tons• Grinding & shot blasting capacity = 01ton/hr• Mould handling capacity = 800 moulds on 400
pallet cars
Sand Preparation Equipment
1. Shake out 6’ by 6’ = 1 No.2. Conveyor belts about 400ft in length = 06 No’s3. Magnetic separator = 01 No.4. Magnetic pulley = 01 No.5. Sand Cooler 12-16 tons/hr = 01 No.6. Sand storage hopper 150 tons = 01 No.7. Bucket elevator height 32 feet = 01 No.8. Batch hopper over mixer = 01 No.9. Sand mixer made by DISA having 500 kg/batch capacity = 01 No.10. Hoppers over molding machines having 800 kg = 08 Nos
storage capacity each
Mould Handling & Preparing Equipment
1. Pallet cars = 400 No’s2. Transfer cars = 03 No’s3. Track for pallet & transfer cars = 900 ft4. Gip crane on shake out = 01 No.5. Roller conveyors 80 feet = 04 No’s6. Simultaneous jolt & squeeze molding made by DISA India = 08 No’s7. Mould drying oven = 02 No’s8. Sand mixers for hand molding = 02 No’s
• Core shooter machines = 02 No’s• Shell molding machines = 02 No’s• Induction furnace 1000kg = 01 No.• Arpa 450 molding machine = 02 No’s• Arpa 900 molding machine = 02 No’s• Continuous sand mixer = 01 No.• Sand washing plant = 01 No.• Sand coating machine = 01 No.• Shot blasting machine = 01 No.• Radiographic equipment for testing = 01 No.
Equipment Under The Process of Procurement
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Machining Facilities
CNC Turning Centers CNC Machining Centers CNC Drilling Tapping Centers Center lathes, Capstan lathes, Horizontal, and vertical borings, Cylindrical and surface grinding, Milling machines, Thread grinders, Broaching and gear cutting machines
Mechanical Testing
• Coordinate Measuring Machine• Profile Projectors• Roundness Tester• Gear Involutes & Helix Tester• Gear Roll Testers • Brake Actuating Tester• Cam Angle Testers• Cam Profile Tester (Digital)• Micrometers, Gauges etc
Wet Chemical Analysis Lab
Crack Detection• Magna Flex• Dye Penetrant
Metallography
• Microscopes (X50 - X2000)• Tensile Testing Machine
Hardness Testing
• Brinell Tester• Rockwells• Superficial• MicroVickers
Inspection & Testing
Power Generation Plant
2.55 MW
INFINITY PRODUCTS
Crank Shafts
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Cam Shafts
Oil & Water Pumps
Clutch Assemblies
Carrier Assembly Unit
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Steering Shafts & Nuts
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Gears
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Pitman Arms
Brake Actuating Assembly
Ball Joint Assembly &Drag Link Assembly
Wheel Hubs & Flanges
Castings & Machining
Manifolds
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Pitman Arms
36
Pitman Arms
37
Shackle
Major Local Clients
Indus Motor Company (Manufacturer Toyota Car)
Suzuki Motor Company (Manufacturer of Suzuki Cars)
AGTL (Manufacturer of Fiat and New Holland Tractors)
MTL (Manufacturer of Massey Ferguson Tractors)
Hino Pak Motor Co. (Manufacturer of Hino Truck)
Sigma Motors Co. (Manufacturer of Land Rover Jeeps)
Export
Major Export Clients
M/S ZF - GERMANY
W.H. INDUSTRIES INC – USA / UK
M/S YCN - TURKEY
THANK YOU !