innovations in mining metso metrics · 2019-11-07 · • kpi calculation and data visualization in...
Post on 17-Mar-2020
6 Views
Preview:
TRANSCRIPT
© Metso
9th International Conference
Mineral Resources in the Republic of SerbiaNovember 5-6, BelgradeMarcin Mrowiec | Metso
Innovations in Mining
Metso Metrics
© Metso2
Metso – a world leading industrial company
We deliver solutions for
• Leading technology and services provider for
end-to-end minerals processing
• Leading flow control provider with offerings for
oil and gas, mining, and process industries
MINING AGGREGATES
Sales
EUR 3,2
billion
in 2018
12,000 employees worldwide
65%of revenue from service business
RECYCLING VALVES FOR
PROCESS
INDUSTRIES
© Metso
Extensive global presence close to our customers
3
180Locations
>50Countries with
Metso operations
12,000 Industry experts
>80 Service centers
Operating locations
~20Global network of
R&D centers
© Metso© Metso
Mining & Minerals Processing – complete value chain solution
MiningDrilling, Blasting and Earthmoving (upstream)
1
2
3
4
6
5Comminution Circuita. Primary, Secondary &
Tertiary Crushingb. Screeningc. Primary, Secondary &
Tertiary Grinding
Separation Circuit – either of or combinationa. Gravity Separationb. Hydro Cyclonesc. Ultra Fine Screensd. Flotatione. Magnetic Separationf. Leachingg. Pumping
Dewatering Circuit a. Thickeners and
Clarifiersb. Filtersc. Filters for Tailings
Filtration (under development)
Pyro ProcessingPelletizing
Unloading & Loadinga. Rotary Car Dumpers
and associated Equipment
Clarifier
4
Products Product Systems Process Systems Complete Systems
© Metso
What Innovations bring to mining operation
© Metso
• Better efficiency
• Higher capacity
• Process improvement (recovery and grade)
• More efficient equipment
• Lower operation cost
• Energy consumption
• Consumables optimization
• Maintenance
• Making operation safer and sustainable
Date Author Title
• Largest HPGR technology unit – Tire diameter 3000mm
• Installed power 2 x 5.7MW
• SAG/AG/Rod Mill replacement
• Very high throughput – up to 6300 tph
HRC™ - High Pressure Grinding Rolls
6
Comminution Equipment
Patented Arch-frame
technology reduces
edge effect and
increases efficiency
© Metso© Metso
VisioFroth image analyzer
7
An advanced froth-imaging system which continually monitors a
wide variety of flotation froth characteristics and can be linked to a
plant monitoring system.
© Metso© Metso
Metso UltraFine ScreenFine classification
8
• Separation less than 300 µm
• Suitable for classification of
polymetallic ore with different solids
density minerals
• Double screening surface at the
same footprint
• Double capacity at he same footprint
Date Author Title
• Dedicated to fine and ultrafine grinding below 100µm
• 30% Less energy consumption vs ball mill
• 30-50% less grinding media consumption vs ball mill
• Low noise level
9
Comminution Equipment - Vertimill
© Metso© Metso
100 years of cone crusher evolution
10
1878
Allis
1960 20002017
1924
Symons Omnicone
1980
HPX00
1990 2005
G
HPX
GP
Technology jump
Technology
jump
Pe
rfo
rma
nc
e T
/h
MX
© Metso© Metso11
• Designed from grounds up to perform for any difficult-to-filter material, no matter how high the clay
content is, Metso VPX™ has passed the toughest test
• Capable of handling higher volumes, Metso VPX™ takes a significant leap in innovation for filtration
technology
Up to 90% water recovery
Up to 25 bars operating pressure
Up to 36m³ volume
Up to 1391m²
filtration area
<7% moisture content
From 30mm-60mm
chamber depth
Tailings Managment Solutions - VPX™
Smart and future ready filtration solution
RESTRICTED
© Metso© Metso
Spare partsField service
and repairs
Engineered
spares,
refurbishments
and upgrades
12 Metso in Mining I general I January 2018
© Metso
Metso MetricsPredictive maintenance and online asset optimization
© Metso13
© Metso
How Metso Metrics worksCombining three key elements for data-driven decision making
© Metso14
Intuitive interface
Visibility, insight, action – all in one place
Connected
equipment
Over 90 sensors on
a single asset,
tracking everything
Metso
performance
teams
Providing expert
support, globally
and locally
© Metso
Real-time analytics – CrushersFor visibility into daily operations & online troubleshooting
© Metso15
© Metso
Crusher analytics reportshelp Metso and customer experts in performance engineering
Energy efficiency and
power distribution
Utilization metricsCavity level
and gap
analytics
Vibration
analysis
© Metso16
© Metso
Real-time analytics – Vibrating screensFor visibility into daily operations & online troubleshooting
© Metso17
© Metso
Advanced sensors for vibrating screensBuilding blocks of Metso Metrics
© Metso18
OPC-UA
DCS/SCADA
Alarms such as:
• Acceleration limit alarm from each corner
• Stroke amplitude difference alarm
• Stroke angle difference alarm
• Screen speed alarm
• Exciter mechanism temperature alarm
Advanced health monitoring:
• KPI calculation and data visualization in Metso Metrics
• Data stored in cloud for many years for future reference
• A.I algorithms to detect early signs of e.g., fatigue
• Remote monitoring of the system performance
• Remote updates for the system
© Metso
Metso Performance Center monitors machine condition and investigates incidents
Alert
1 2
3
© Metso19
© Metso
plants online today
40+
2
assets on roadmap to be connected
Metso Performance Centers to be established
9
Metso MetricsOperating at multiple sites across the world
© Metso20
© Metso© Metso February 2019 | Jani Puroranta | CDO | Metso21
Metso Metrics provides four levels of insight on your equipment and operations
Analytics on your
machine and
processes
Condition
monitoring to
increase visibility
Predictive
maintenance
through AI
Process
engineering to
maximize efficiency
© Metso© Metso22
The results you can expectWith Metso Metrics, you can expect results. This new platform provides increased visibility on your equipment and processes
– to both your teams and ours. This will allow for better collaboration, as well as more reliable and proactive service.
Increased asset
uptime and
availabilityBy continuously tracking the
health of your machine and
reacting proactively.
Greater energy
efficiency and
sustainabilityBy monitoring inputs and avoiding
wastefulness.
Less variability in
end product
qualityThrough optimization of circuit and
operation parameters.
Lower overall
maintenance
costWith more planned shutdowns
rather than unplanned repairs.
top related