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flexible single piece production automation

Area Sales Director , IWE Kimmo Ruottu

kimmo.ruottu@pemamek.com www.pemamek.com

• A global leader in welding automation

• Established in 1970, privately owned

• Top modern facilities in the city of Loimaa, South-West of Finland

• Sales offices in Brazil, Russia, Poland and Germany

• Personnel 150 including 60 graduate engineers

• Net Sales 50 MEUR

• Exports over 90 % of annual production

• Strong partnerships, e.g. Lincoln Electric and Yaskawa Motoman

• Customer-oriented engineering

Company Pemamek Oy Ltd

Loimaa, Finland

Augsburg, Germany

Sao Paulo, Brazil

St. Petersburg, Russia

Warsaw, Poland

Automation solutions including

• Flexible material handling

• Easy and fast programming

• Reliable , well proven welding technology

• Automation of different workstages prior and after the main process

What do we mean with flexible single piece production automation?

Edge

Preparation

Marking

Assembly

Production

and Welding

Automation

Quality

Assurance

Material

handling

Material

Cleaning

PEMA Technology approach

Integration

Welding from Point A to Point B, is that it ?

Modern Welding Automation - What’s it all about ?

control welding parameters

+

control motions

+

control coordinates and orientations

PEMA WeldControl Product Portfolio - Most Efficient Way to Control Automated Welding

VisionWeld

AutoWeld

RealWeld

OffLineWeld

CreateWeld

RealWeld

PremiumWeld

MultiWeld

RealWeld

VisionWeld

AutoWeld

RealWeld

Weld

MultiWeld

Robotized welding

In single piece welding automation decisive is

to get the arc burning as fast as possible with as

little effort as possible !

Easy and fast programming in key role

Case Kvaerner Stord- Norway PEMA modular welding automation solutions with standard or special handling devices. • Automatic Roller beds • Positioners • Column and Booms with PEMA

WeldControl 100

PEMA WeldControl 200

The Patented PEMA WeldControl 200 Vision Weld System for robotic welding is an easy step for a high end welding automation

CASE AKER Philadelphia- USA

The set up;

• Welding gantry with two robots, on rotating beam

• PEMA WeldControl 200 Vision robotic programming system

• unique welding floor conveyors

• Productivity; before 16 manual workers now 4 robot operators

vs.

MANUAL WELDING • Double bottom 12x16 m, height 1.5 m • 9 welders x 100-150 h • Total welding time → 900 – 1350 h depending on outside temperature

ROBOT WELDING • 1 operator, 2 robots • Programming time 3-4 h, welding starts after 1 h • Robot welding time approx. 100 h

CASE La Ship- USA

Case Mantsinen – Finland ( Serie product )

• Robot programming in few minutes

• Work pieces have some repetitive features or geometry

PEMA WeldControl 300 - Parametric Off-Line Programming System for Robotics

Cutting-Edge Technology and Solutions Adaptive multipass welding with WeldControl 500

• Double side butt welds • DC+ mode is used in a lead arc especially in bottom pass to maximize penetration • AC square wave is used in trail wires or in both wires to maximize deposit rate • Power Wave® wave form control guarantees good weld bed in AC-AC mode

Single + Twin SAW (1x4 + 2x2,4)

Up to 35kg/h

Unique Welding Process

50 %

shorter assembly time from one shift

to 2-4 hours / a shell / can with heavy wall material or from 2 to 0.5-1 hours with thin material

35 %

faster welding speeds with a 3-wire

square wave technology compared to traditional tandem welding

Case Alstom - Brasil

” productivity isn´t about working harder, it´s about working smarter”

Make More.

www.pemamek.com