flexible single piece production automationflexible+single+piece+automation++pemamek.pdf ·...
TRANSCRIPT
flexible single piece production automation
Area Sales Director , IWE Kimmo Ruottu
[email protected] www.pemamek.com
• A global leader in welding automation
• Established in 1970, privately owned
• Top modern facilities in the city of Loimaa, South-West of Finland
• Sales offices in Brazil, Russia, Poland and Germany
• Personnel 150 including 60 graduate engineers
• Net Sales 50 MEUR
• Exports over 90 % of annual production
• Strong partnerships, e.g. Lincoln Electric and Yaskawa Motoman
• Customer-oriented engineering
Company Pemamek Oy Ltd
Loimaa, Finland
Augsburg, Germany
Sao Paulo, Brazil
St. Petersburg, Russia
Warsaw, Poland
Automation solutions including
• Flexible material handling
• Easy and fast programming
• Reliable , well proven welding technology
• Automation of different workstages prior and after the main process
What do we mean with flexible single piece production automation?
Edge
Preparation
Marking
Assembly
Production
and Welding
Automation
Quality
Assurance
Material
handling
Material
Cleaning
PEMA Technology approach
Integration
Welding from Point A to Point B, is that it ?
Modern Welding Automation - What’s it all about ?
control welding parameters
+
control motions
+
control coordinates and orientations
PEMA WeldControl Product Portfolio - Most Efficient Way to Control Automated Welding
VisionWeld
AutoWeld
RealWeld
OffLineWeld
CreateWeld
RealWeld
PremiumWeld
MultiWeld
RealWeld
VisionWeld
AutoWeld
RealWeld
Weld
MultiWeld
Robotized welding
In single piece welding automation decisive is
to get the arc burning as fast as possible with as
little effort as possible !
Easy and fast programming in key role
Case Kvaerner Stord- Norway PEMA modular welding automation solutions with standard or special handling devices. • Automatic Roller beds • Positioners • Column and Booms with PEMA
WeldControl 100
PEMA WeldControl 200
The Patented PEMA WeldControl 200 Vision Weld System for robotic welding is an easy step for a high end welding automation
CASE AKER Philadelphia- USA
The set up;
• Welding gantry with two robots, on rotating beam
• PEMA WeldControl 200 Vision robotic programming system
• unique welding floor conveyors
• Productivity; before 16 manual workers now 4 robot operators
vs.
MANUAL WELDING • Double bottom 12x16 m, height 1.5 m • 9 welders x 100-150 h • Total welding time → 900 – 1350 h depending on outside temperature
ROBOT WELDING • 1 operator, 2 robots • Programming time 3-4 h, welding starts after 1 h • Robot welding time approx. 100 h
CASE La Ship- USA
Case Mantsinen – Finland ( Serie product )
• Robot programming in few minutes
• Work pieces have some repetitive features or geometry
PEMA WeldControl 300 - Parametric Off-Line Programming System for Robotics
Cutting-Edge Technology and Solutions Adaptive multipass welding with WeldControl 500
• Double side butt welds • DC+ mode is used in a lead arc especially in bottom pass to maximize penetration • AC square wave is used in trail wires or in both wires to maximize deposit rate • Power Wave® wave form control guarantees good weld bed in AC-AC mode
Single + Twin SAW (1x4 + 2x2,4)
Up to 35kg/h
Unique Welding Process
50 %
shorter assembly time from one shift
to 2-4 hours / a shell / can with heavy wall material or from 2 to 0.5-1 hours with thin material
35 %
faster welding speeds with a 3-wire
square wave technology compared to traditional tandem welding
Case Alstom - Brasil
” productivity isn´t about working harder, it´s about working smarter”
Make More.
www.pemamek.com