flare instrumentation workshop - siemens · flare instrumentation workshop ... manufacturing...
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Flare Instrumentation WorkshopSiemens Plant Tour June 19, 2013
© Siemens Industry, Inc. 2013 All rights reserved. Answers for industry.
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Program
1. Welcome• Introduction• Safety • Siemens Process Analytics
2. System Solution• Engineering• Measurement System • Installation, Commissioning
3. Facility tour• Trainings facility• Products• System Integration
4. Q&A
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Safety First!
• Emergency• Exits• Emergency Assembly Area• Tornado Shelter
• System Integration• Safety glasses• Stay between yellow lines• Please don’t stray between
shelters without escort
Questions? Ask your escorts
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Safety First!
Assembly Assembly Area 2Area 2 Assembly Assembly
Area 1Area 1
Conf.1Conf.1
Train Train 11
System IntegrationSystem Integration
Lobby DoorLobby Door
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PA
IndustryAutomation
DriveTechnologies
CustomerServices
Industrial Automation Systems
Control Components and Systems Engineering
Sensors and Communication
Siemens PLM SoftwareSiemens Water Technologies
Large Drives
Mechanical Drives
Motion Control Systems
Inside e-Car
Product LifecycleServices
Value Services
Metals Technologies
Industry SectorIndustry Sector
Industry EnergyInfra-structure & Cities Health-care
The INDUSTRY SectorWith clear focus on industrial customers
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Sensors & Communicationfrom powering, measurement to communication
Process Analytics
ContinuousGas Analyzer
Chromatographs
System Integration
Industrial Communication
Communication Processors
Industrial EthernetSwitches
Telecontrol
IndustrialWLAN
RFID Systems
Code readingSystems
Security Products
Passive Networks
Components
Process Instrumentation
Pressure
Level
Flow
WeighingPositioner
Panel Instruments Temperature
SIMATIC SIMATIC TOP TOP
connectconnectSITOP
Expansion modules
Power Supply SITOP
SITOP DC UPS
Power Supply Product
Laser Spectroscopy
Life-Cycle Support
For internal use only / © Siemens AG 2012. All rights reserved.
Siemens Process AnalyticsIndustry Solutions
SII IA SC
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
17,000 Sq ft Production Facility
51,000 sfof Paved Staging / Work Area
Annual workload: 70 – 120 Systems / Projects
System Integration SolutionsHouston TX Facility
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Process & Environmental Analyzer Solution
(Conceptual / Justification / Approval)
Planning Phase
timeEPC Phase
Commissioning& Start-up Lifecycle SupportFEL-1 FEL-2 FEL-3
Cost & Schedule
Responsibility from FEL to Lifecycle Support
High Quality & Reliable Analytical Measurement Results
Standardization
Page 9
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
System Integration SolutionsAnalyzer System
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
PM@Siemens Professionalizes Project Management
Unified corporate approach to support the corporate programs Innovation, Customer Focus and Global Competitiveness
Harmonization and standardization of processes, methodologies and tools
Best practice sharing
Global training programs, standards and assessments in categories
Categorization of projects by commercial, legal, technical as well as organizational complexity and risk
Page 11
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
FEED for Process Analytics Process Analytics Consulting From Concept to Commissioning
Page 12
Analytics Supplier4. Bid
5. Quotation
2. Assessmentof situation
Plant Owner/ Operator/ *PMC
3. Studies, analysis, concepts, alternatives, design, engineering and documentation for process analytics
1. Demand on process analytics
FEED for Process Analytics
Executed by Interdisciplinary Expert Team
FEED for Process Analytics in:New plant projects
Plant revamps and upgrades
StandardizationsIndustries: Oil & Gas, Pharmaceuticals, Cement, Power, Chemicals
FEED for Analytics & Experiences
*PMC – Project Main Contractor
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Siemens: Systems Integration
Systems Integration Package combine analyzer and sample system into a configuration meeting application requirements which are:
Suitable for application and field installation
Provides protection for long-term operation / maintenance
Cost-effective – utilities and installation
Provide environmental protection from heat and corrosion
Protection for maintenance personnel
Allow for remote operation when available
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Item Shelter Size
CL1, Div. 2, GP C&D
Inside
CL1, Div. 2, GP C&D
Exterior
Power & Lighting Utilities
Shelter Alarm
System
Utility Header
SystemsHVAC System
1 3' x 5' x 7'2 8' x 8' x 9'3 8' x 10' x 9'4 10' x 10' x 9'5 10' x 12' x 9'6 10' x 14' x 9'7 10' x 20' x 9'8 10' x 24' x 9'9 10' x 36' x 9'10 10' x 45' x 9'
Item Shelter Size
General Purpose Inside
General Purpose Exterior
Power & Lighting Utilities
Shelter Alarm
System
Utility Header Systems
HVAC System
11 8' x 8' x 8'
12 10”x 10' x 9'
Item Shelter Size
General Purpose Inside
CL1, Div. 2, GP C&D Exterior
Power & Lighting Utilities
Shelter Alarm
System
UtilityHeader Systems
HVAC System
13 8' x 8' x 9'
14 10' x 10' x 9'
SI Market Offering Solutions
Page 14
USA / SII / IA / SC / PAFor internal use only / © Siemens AG 2012. All rights reserved
Capacity Online Faster Through Project Effectiveness
Current Practice
Early Involvement$$$Risk
Start of Mfg Start up
Concept
Pre-Feed Feed Detailed EngineeringOperationConstruction
Specifications
InstallationCommissioning
Training
Design
Bidding
ManufacturingNegotiations
Concept
Pre-Feed Feed Detailed Engineering
SpecificationsDesign
Bidding
Start of Mfg
ManufacturingNegotiations
Construction
InstallationCommissioning
Operation
Training
Start up
Page 15 Working Together = Winning Together
USA / SII / IA / SC / PAFor internal use only / © Siemens AG 2012. All rights reserved
EPC PhaseCommissioning
& Start-up Lifetime Supporttime
Most cost effective solution that:1) Avoids compromised business performance (“too low factor”)2) Avoids high cost, unnecessary features (“too high factor”)
Decisions based on combined business and technical expertiseDiscovery of innovative ideas and cost savings opportunitiesSolution is understood and can be articulated to management and operationsSolution and schedule have been integrated and confirmedAligns with company’s long term plant vision
FEL-1(Conceptual / Justification / Approval)
Working Together = Winning Together
Lifecycle
Planning Phase
FEL-2 FEL-3
Involvement
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Application
Engineering
Equipment
Complete Solution
Services
Start-up &Training
Field Installation
Testing
System Fabrication
Process Analytics Solutions Meeting Industry Requirements
Page 17
Siemens Process Analytics Provides “Return on your Investment”:
Innovative ProductsSolution Competence
Total Solution ProviderGlobal Support
© Siemens Industry, Inc. 2013 All rights reservedSII IA SC PAWorking Together = Winning Together
Protection notice / Copyright notice
James DorseyMarketing Manager -SISiemens Industry, Inc.Industrial Automation DivisionSensors & CommunicationProcess Analytics
7101 Hollister RoadHouston, TX 77040
Phone: (713) 939-7400Fax: (713) 939-9050Mobile: (281) 455-9611
E-mail: James.Dorsey@siemens.com
Thank you for your attention!
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