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Effluent Treatment System Effluent Treatment System --XERODROPXERODROP
ByByAeolus Sustainable BioAeolus Sustainable Bio--Energy Pvt LtdEnergy Pvt Ltd, ,
Surat India.Surat India.aeolus.bioenergy@gmail.comaeolus.bioenergy@gmail.com
Waste Water Treatment Waste Water Treatment ––The ConceptThe Concept
Waste water treatment for any industry is Waste water treatment for any industry is comparable to comparable to
Angina PectorisAngina Pectoris (Heart Pain)(Heart Pain)
If you ignore If you ignore –– You loose your health!You loose your health!If you attendIf you attend –– You loose your wealth!You loose your wealth!
Only treatment is Only treatment is “Bypass”!“Bypass”!
Waste Water Treatment Waste Water Treatment ––Current Scenario Current Scenario
ConventionalConventional BiologicalBiological TreatmentTreatment usingusing variousvariousstrainsstrains ofof microorganismsmicroorganisms isis widelywidely employedemployed..
LimitationsLimitations ofof thethe conventionalconventional systemsystem::1.1. DependencyDependency onon “mood”“mood” ofof microorganismsmicroorganisms2.2. LargeLarge landland requirementrequirement3.3. InconsistencyInconsistency ofof resultsresults duedue toto multiplemultiple factorsfactors4.4. HighHigh maintenancemaintenance costscosts5.5. DepletesDepletes atmosphericatmospheric oxygen,oxygen, generatesgenerates greengreen househouse
gasesgases6.6. SpreadsSpreads pungentpungent smell,smell, largelarge quantityquantity ofof solidsolid sludgesludge
Effluent TreatmentEffluent Treatment--Present ApproachPresent Approach
•• Biological Effluent treatmentBiological Effluent treatment•• BioBio--methanationmethanation•• BioBio--composting composting
However none of the solution is sufficiently However none of the solution is sufficiently effective in all cases.effective in all cases.Most of the solutions are to satisfy the statutory Most of the solutions are to satisfy the statutory
requirements only.requirements only.
Effluent Treatment Effluent Treatment ––The Novel ApproachThe Novel Approach
Aeolus now presentsAeolus now presents
XERODROPXERODROPThe modern approachThe modern approach
Based onBased onOne Century old One Century old Faraday’s LawsFaraday’s Laws
XERODROP XERODROP -- IntroductionIntroduction
•• Technology based on ElectroTechnology based on Electro--ChemistryChemistry•• Modern & Advanced approach based on Modern & Advanced approach based on
proven proven -- time tested principles. time tested principles. •• Basic technology is well documented Basic technology is well documented
internationallyinternationally•• Offers effective removal of pollutantsOffers effective removal of pollutants•• Kills all microorganisms and pathogensKills all microorganisms and pathogens•• No noxious gases generatedNo noxious gases generated
XERODROPXERODROP-- AdvantagesAdvantages
•• Highly effective and always dependableHighly effective and always dependable•• More than 90% water recovery More than 90% water recovery -- recyclingrecycling•• No smell, no noise, compact sizeNo smell, no noise, compact size•• No costly chemical additionNo costly chemical addition•• Simplicity in operationsSimplicity in operations•• Low operations & maintenance costLow operations & maintenance cost•• Low solid sludge generationLow solid sludge generation•• Support by internationally distinguished team of Support by internationally distinguished team of
technocrats technocrats
XERODROP XERODROP –– Results (lab scale)Results (lab scale)ParameterParameter Typical Distillery Typical Distillery
Spent WashSpent WashXERODROP XERODROP
Treated DSWTreated DSWCPCB NormsCPCB Norms
ColourColour Dark BrownDark Brown 200 IU Pale 200 IU Pale yellowyellow
AcceptableAcceptable
pHpH 4.0 4.0 –– 4.24.2 5.95.9 AcceptableAcceptable
CODCOD 140000 140000 -- 160000160000 41894189 97% Reduction97% Reduction
BODBOD 60000 60000 --7000070000 11001100 98% reduction98% reduction
Total Solids TSSTotal Solids TSS 160000 160000 -- 210000210000 6533265332 68% Reduction68% Reduction
Total volatile Total volatile solidssolids
80000 80000 -- 9000090000 2020 99.97% 99.97% ReductionReduction
ConductivityConductivity Not measurableNot measurable 89.92 mmhos89.92 mmhos AcceptableAcceptable
XERODROP XERODROP –– Results Results (lab scale)(lab scale)ParameterParameter Typical Distillery Typical Distillery
spent wash DSWspent wash DSWXERODROP XERODROP
Treated DSWTreated DSWCPCB NormsCPCB Norms
Inorganic dissolved
60000 60000 --9000090000 Mn 0.264Mn 0.264Fe 6.12 Cu 0.106 Fe 6.12 Cu 0.106
99.99% 99.99% ReductionReduction
Sulfates 8000 8000 --1000010000 465465 95% reduction95% reduction
Total Nitrogen 2000 2000 --25002500 130130 94% reduction94% reduction
Potassium 20000 20000 --2200022000 Not availableNot available 100% reduction100% reduction
Phosphorous 1600 1600 --20002000 5.165.16 99% reduction99% reduction
Sodium 1200 1200 --15001500 Not AvailableNot Available AcceptableAcceptable
Calcium 5000 5000 --65006500 Not testedNot tested
XERODROP XERODROP –– Results Results (lab scale)(lab scale)
•• FromFrom allall thethe aboveabove resultsresults itit isis nownow obviousobvious thatthat XERODROPXERODROPtechnologytechnology isis moremore effectiveeffective thanthan otherother methodsmethods toto treattreat DistilleryDistilleryspentspent washwash.. XERODROPXERODROP significantlysignificantly reducesreduces COD,COD, BOD,BOD, TSS,TSS,odorodor andand colorcolor..
•• TheThe essentialessential mineralsminerals likelike sulfate,sulfate, phosphate,phosphate, potassium,potassium,nitrogenousnitrogenous compounds,compounds, calcium,calcium, ferrousferrous salts,salts, cuprouscuprous saltssalts etcetcavailableavailable inin thethe spentspent washwash isis collectedcollected inin solidsolid sludgesludge.. SuchSuch solidsolidsludgesludge whichwhich isis richrich inin essentialessential mineralsminerals cancan bebe usedused forfor biobio--compostcompost forfor agricultureagriculture afterafter suitabilitysuitability checkschecks..
•• SolidSolid sludgesludge collectedcollected isis estimatedestimated toto bebe 1010%% onon volumevolume toto volumevolumebasisbasis forfor concentratedconcentrated spentspent washwash
XERODROP XERODROP –– Treatment MethodologyTreatment Methodology
Effluent AX part
Effluent BY part
Equalization TankX+Y
XERODROP ETP PILOT
PLANT
TREATED EFFLUENTRecycling / discharge /
further treatment:To be defined by the
client
Effluent AX part
Effluent BFloor wash
Y part
Equalization TankX+Y
XERODROP ETP PLANT
TREATED EFFLUENTRecycling / discharge /
further treatment:To be defined by the
client
SolidSludg
e
XERODROPXERODROP Process Block DiagramProcess Block Diagram
Effluent AFrom various collection
points
Effluent BFrom various collection
points
Screening
Equalization tank
XERODROP Reactor -1
Clarifier
XERODROP Reactor -2
Settling tank
Activated carbon filter
Pressure sand filter
Treated effluent
Aeolusscope of supply
Solid Sludg
e
XERODROP PROCESSXERODROP PROCESS
•• Primary TreatmentPrimary Treatment•• ScreeningScreening•• Collection and Equalization TankCollection and Equalization Tank
•• Secondary TreatmentSecondary Treatment•• ElectroElectro--chemical process 3 stages in reactorschemical process 3 stages in reactors•• SettlingSettling
•• Tertiary TreatmentTertiary Treatment•• Sand filtration Sand filtration •• Activated Carbon adsorptionActivated Carbon adsorption
XERODROP ResultsXERODROP ResultsD
SW
Bef
ore
Trea
tmen
t
DS
W A
fter
Tr
eatm
ent
Wit
hou
t Fi
ltra
tion
Aft
er T
reat
men
t W
ith
Filt
rati
on
XERODROP Plant LayoutXERODROP Plant Layout
XERODROP XERODROP –– Way forwardWay forward
•• XERODROP Technology is tested on various XERODROP Technology is tested on various industrial effluents including power plants, industrial effluents including power plants, fertilizers, pharmaceuticals, refinery, service fertilizers, pharmaceuticals, refinery, service stations, marine vessels, textile, off shore stations, marine vessels, textile, off shore platforms and many moreplatforms and many more
•• Controlled treat ability test on a Pilot plant is Controlled treat ability test on a Pilot plant is advisable for all specific industrial effluents. advisable for all specific industrial effluents.
XERODROP XERODROP Pilot Plant SpecificationsPilot Plant Specifications
•• Pilot Plant CapacityPilot Plant Capacity
•• Power requirementPower requirement•• Feeding TransformersFeeding Transformers•• Feeding Auxiliary Feeding Auxiliary •• Input effluent TempInput effluent Temp•• Fresh water utilityFresh water utility
Expected treatment effluent characteristicsExpected treatment effluent characteristics•• To be studied and the reverse engineering and scaling up will be done to To be studied and the reverse engineering and scaling up will be done to
design and optimize the process and parameters of the large scale plant.design and optimize the process and parameters of the large scale plant.•• XERODROPXERODROP pilot unit no way guaranty that the treated effluent shall pilot unit no way guaranty that the treated effluent shall
match in 100% to the norms prescribed by CPCB for safe discharge of match in 100% to the norms prescribed by CPCB for safe discharge of effluent.effluent.
Max 3 KL / day combined Max 3 KL / day combined clarified effluentclarified effluent
15 KW/Hr15 KW/Hr 420 V AC420 V AC +/+/--10% 50Hz 10% 50Hz
230 V AC230 V AC +/+/--10% 50Hz10% 50Hz
Ambient Temp 35*CAmbient Temp 35*C 1 KL/Hr1 KL/Hr
XERODROP XERODROP Pilot Plant ProposalPilot Plant Proposal
Commercial Terms to be discussed during personal Commercial Terms to be discussed during personal meetingmeeting
For more details please contact:For more details please contact:Mr. Niraj Mithani Mr. Niraj Mithani –– DirectorDirector
Aeolus Sustainable BioAeolus Sustainable Bio--energy Pvt Ltdenergy Pvt LtdCell: 096386 45301Cell: 096386 45301
Email: Email: aeolus.bioenergy@gmail.comaeolus.bioenergy@gmail.com
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