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CPW 125 Welding Package

Continuously Powered WeldingUtilizing substantial research with industry leaders and technicians, Vanguard Equipment, Inc. developed the CPW 125 welding package. PipeLine Machinery International is proud to be the exclusive distributor of this state-of-the-art unit that will revolutionize the quality and efficiency of on-site pipeline welding.

Unique features of this package include:

• Thepowergenerationisindependentofthecarrierallowingtheunittobemovedwithoutshuttingdownthepowerwhichresultsinafastercycletimeforweldingajointofpipe.

• Acloselygovernedgensetresultsintighterfrequencycontrolcreatinghigherqualityweldsandfewerweldrepairs.

• Thecyclingtimeofline-upclampsismuchquickerwiththeCPW125weldingpackage.Theaircompressordeliverstheairatbothahighervolume[64.1-90cfm(1815liters/min.-2548.5liters/min.)]andpressure[250psi(17.2bar)]dependingwhichoptionischosen.Thefactthatthereisnodowntimeforthecompressorwhilemovingtheunitaddstoitsabilitytoreplenishtheairmuchfasterthanotherdesigns.

• TheCPW125unitisergonomicallydesignedandsafetyengineeredtoCSA/UL/SAEandCEonrequest.

Fuel EfficiencyAdirect-coupleddieselengineprovideszeromechanicallosstotheACgeneratorresultinginexcellentfuelefficiency(20to44gallonspershift,dependingonweldingoperation).

Cooling SystemAheavy-duty,three-pieceradiatorismountedonisolatorsfortoughconstructionjobsandlonglife.

InstallationTheweldingmodulecanbebothinstalledandremovedquickly.Themoduleisboltedtothecarrierandthefuellineisconnectedtothecarrier’sfueltank.Thefrontplatformmodule,ifrequired,ispinnedtothecarrierusingexistingtractorpinsforeasyinstallationandremoval.Bothofthesemodulescanbeeasilyremovedwhennotinusetofreethemachineforotherworkorrentals.

Versatility TheCPW125weldingpackageisdesignedandbuiltforflexibility.Interchangeableadapterplatesallowformountingontowhichevercarrierisdesired(forexample:D5M/N,D6M/N,D6D/E,571G/F,572G/RorChallengerunits)viaitswinchmounts,oritcanbesuppliedinaself-contained,skid-mountarrangement.

Dual FrequencyTheunitcanbesuppliedineither50or60Hzavailableasstandardor,optionaldualfrequencyisalsoavailableattheflickofaswitch.

Air SystemImprovedhigh-pressureairsystemofferscontinuousoperation,delivering50%moreairoverpreviousindustrystandard.

An outstanding choice for Productivity and Versatility

Generator ModuleDESIGn170hp6cylinderengineequippedwith24voltstartingsystem,idlecontrol,etherstartingaid,blockheater,panheater,heavydutyradiator,primaryandsecondaryfuelfilters,anda156kVAgenerator.Thecompletegeneratorismountedonruggedisolatormounts,andhousedinalockableenclosure.

RAtInG156kVA@60Hz,125kVA@50Hz

VoltAGE120/240/480/60Hzor240/415/50Hz

oPtIonAl•Arcticwinterpackage• PonyfueltankforD5M,D5N• Engines

Control Distribution ModuleDESIGnControlBoxNema3withNema4enhancementsmountedonisolatorswith2lockabledoorsCSA/UL/CEApproved

RAtInG200AMP

ContRolS• Engineoilpressure,watertemperature,

DCvoltandhourmetergauges• Enginestart/stopcontrol,coldweather

etherassistandidle/runthrottlecontrol• Enginelowcoolant,highwatertemperature,

lowoilandover-speedsafetyshutdowns• Emergencyshutdownbutton

AIR CoMPRESSoR • Start/stopcontrol• Airpressuregauge

ElECtRICAl• 200AMPmainbreakerandsubpowercircuits• Supplyfrequencyprotection• Mainpowersupplygauges• 5-230volt/50Hzor5-120voltand2-230volt/60Hz

receptacles,4-480voltweldingreceptacle

oPtIonS• Additional480voltweldingreceptacle• 5-230volt/50Hzand5-120voltand2-230volt/60Hz

availableondualvoltage/dualfrequencycombinationmachine.Thedualfrequencyoperationisavailableattheflickofaswitch.

Welding Modules

Air Compressor ModuleDESIGnGardner-Denver/Championwithfouropposingcylinders,pressurelubricatedforoff-leveloperations,vibrationmounted

RAtInG64.1cfm(1815.1litre/min)delivery@250psi(17.2bar)with20hp(15kW)electricmotor,50or60Hz

DutY CYClE70%at250psi(17.2bar),orcontinuouswithsyntheticoils

ContRolS • Dualcontrolallowscompressortorunineitherstart/

stoporconstantrunmode,bysimplyturningavalve

• Hydraulicunloaderprovideseasyloadlessstartsandlowoilprotection

oPtIonS• 76.8cfm(2174.7litre/min)delivery@250psi(17.2bar)

with25hp(19kW)electricmotor,50or60Hz

• 90.0cfm(2548.5litre/min)delivery@250psi(17.2bar)with30hp(22kW)electricmotor,50or60Hz

• Aftercoolerwhichremovesupto65%ofthemoisturefromcompressedair

Air tank ModuleDESIGnLowprofileverticalairreceivercertifiedtoASMEcode

RAtInG115USgal(435.3liters)at250psi(17.2bar)

ContRolS• Manualdripdrain• Safetyreliefvalve

oPtIonSCRNapprovals

Reliable. Durable. Efficient.

Welder ModuleDESIGn4weldersofcustomer’schoice,mountedinlockableboxandvibrationmounted,withslidingshelvesforeaseofservicing

WElDERS• MillerXMT304,456MPor• LincolnInvertecV350-PROInvertors50/60Hz

oPtIonS• Additionalwelders• Othermodelsofwelders• Serviceleadsasrequired• Whoserpole

Front Platform ModuleDESIGnWeldedfabricationthatpinsontomachinewithuniversalboltingpatternsforvariousoptionalequipmentandappropriatecounterweight

oPtIonS• Lockabletoolbox• Variousracksavailabletoaccommodatevarious

gasbottles• Variouscranesavailableaspercustomerrequest

Welding Modules

Dimensions

CPW-125 D6M/n Mounted Welder Package1 Transportwidth(catwalksstowed) 107.75 in 2737 mm

2 Workingwidth(catwalksextended) 125.5 in 3188 mm

3 MachineheightfromtipofD6M/NgrousertoROPScab 126 in 3197 mm ToWeldingpackageexhaust(transport) 122.5 in 3111 mm ToWeldingpackageexhaust(working) 127 in 3223 mm

4 CraneHeight(stowed)fromtipofD6M/Ngrouser 112.7 in 2863 mm

5 HeightWeldingpackage,toWhoserpolefromtipofD6M/Ngrouser 121.8 in 3093 mm

6 OveralllengthD6M/NLGPTackRigpackage Transport(catwalksstowed) 294.5in 7480 mm Working(catwalksextended) 303.7 in 7714 mm

7 HeightWeldingpackagealone 121.8 in 3093 mm

8 OveralllengthWeldingpackagealone(catwalksstowed) 103.9 in 2638 mm

AdditionallengthWeldingpackagebolt-onfrontcatwalks 14.1 in 358 mm

Estimated weights:WeightWeldingpackagealone(includes4x456MPwelders,Whoserpole). 8140 lb 2785 kgWeightD6MTackRigpackage(estimated)–ROPScanopy 49315lb 22369 kgLessairsystem(aircompressorandtank) -1470 lb -667 kg

Dimensionsareapproximate.

1 2

34

6

5

8

7

1

Features of the CPW125 welding package include:AltItuDE:The60Hzunitwillworkuptoanaltitudeof8000ft(2439m)

GRADEAbIlItY: 45°(100percent)slope,intermittentoperation

SECuRItY:Allcompartmentslockable

tEMPERAtuRE:-40°Fto122°F(-40°Cto50°C)

CoMPRESSoR: Canruninacontinuousorair-on-demandmode

noISE lEVEl:Acousticenclosureandtunedexhaustsystemreducesnoiseemissions

VISIon:Theunithasalineofsighttotherearofthemachine

SERVICEAbIlItY:Weldersaremountedonslideouttraysforeaseofservicing.Allmajorcomponents,filters,andlubepointsareeasilyaccessibleforoperationandservice.

Materialsandspecificationsaresubjecttochangewithoutnotice.Machinesfeaturedinphotosmayincludeadditionalequipment.ContactPLMforavailableoptions.

Features

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Manufactured by:Vanguard Equipment Inc.

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