distributed exclusively by - vanguard equip · 2013. 6. 26. · the air compressor delivers the air...
TRANSCRIPT
-
Your Global Partner for Pipeline Solutions
Distributed Exclusively by:
-
CPW 125 Welding Package
-
Continuously Powered WeldingUtilizing substantial research with industry leaders and technicians, Vanguard Equipment, Inc. developed the CPW 125 welding package. PipeLine Machinery International is proud to be the exclusive distributor of this state-of-the-art unit that will revolutionize the quality and efficiency of on-site pipeline welding.
Unique features of this package include:
• Thepowergenerationisindependentofthecarrierallowingtheunittobemovedwithoutshuttingdownthepowerwhichresultsinafastercycletimeforweldingajointofpipe.
• Acloselygovernedgensetresultsintighterfrequencycontrolcreatinghigherqualityweldsandfewerweldrepairs.
• Thecyclingtimeofline-upclampsismuchquickerwiththeCPW125weldingpackage.Theaircompressordeliverstheairatbothahighervolume[64.1-90cfm(1815liters/min.-2548.5liters/min.)]andpressure[250psi(17.2bar)]dependingwhichoptionischosen.Thefactthatthereisnodowntimeforthecompressorwhilemovingtheunitaddstoitsabilitytoreplenishtheairmuchfasterthanotherdesigns.
• TheCPW125unitisergonomicallydesignedandsafetyengineeredtoCSA/UL/SAEandCEonrequest.
Fuel EfficiencyAdirect-coupleddieselengineprovideszeromechanicallosstotheACgeneratorresultinginexcellentfuelefficiency(20to44gallonspershift,dependingonweldingoperation).
Cooling SystemAheavy-duty,three-pieceradiatorismountedonisolatorsfortoughconstructionjobsandlonglife.
InstallationTheweldingmodulecanbebothinstalledandremovedquickly.Themoduleisboltedtothecarrierandthefuellineisconnectedtothecarrier’sfueltank.Thefrontplatformmodule,ifrequired,ispinnedtothecarrierusingexistingtractorpinsforeasyinstallationandremoval.Bothofthesemodulescanbeeasilyremovedwhennotinusetofreethemachineforotherworkorrentals.
Versatility TheCPW125weldingpackageisdesignedandbuiltforflexibility.Interchangeableadapterplatesallowformountingontowhichevercarrierisdesired(forexample:D5M/N,D6M/N,D6D/E,571G/F,572G/RorChallengerunits)viaitswinchmounts,oritcanbesuppliedinaself-contained,skid-mountarrangement.
Dual FrequencyTheunitcanbesuppliedineither50or60Hzavailableasstandardor,optionaldualfrequencyisalsoavailableattheflickofaswitch.
Air SystemImprovedhigh-pressureairsystemofferscontinuousoperation,delivering50%moreairoverpreviousindustrystandard.
An outstanding choice for Productivity and Versatility
-
Generator ModuleDESIGn170hp6cylinderengineequippedwith24voltstartingsystem,idlecontrol,etherstartingaid,blockheater,panheater,heavydutyradiator,primaryandsecondaryfuelfilters,anda156kVAgenerator.Thecompletegeneratorismountedonruggedisolatormounts,andhousedinalockableenclosure.
RAtInG156kVA@60Hz,125kVA@50Hz
VoltAGE120/240/480/60Hzor240/415/50Hz
oPtIonAl•Arcticwinterpackage• PonyfueltankforD5M,D5N• Engines
Control Distribution ModuleDESIGnControlBoxNema3withNema4enhancementsmountedonisolatorswith2lockabledoorsCSA/UL/CEApproved
RAtInG200AMP
ContRolS• Engineoilpressure,watertemperature,
DCvoltandhourmetergauges• Enginestart/stopcontrol,coldweather
etherassistandidle/runthrottlecontrol• Enginelowcoolant,highwatertemperature,
lowoilandover-speedsafetyshutdowns• Emergencyshutdownbutton
AIR CoMPRESSoR • Start/stopcontrol• Airpressuregauge
ElECtRICAl• 200AMPmainbreakerandsubpowercircuits• Supplyfrequencyprotection• Mainpowersupplygauges• 5-230volt/50Hzor5-120voltand2-230volt/60Hz
receptacles,4-480voltweldingreceptacle
oPtIonS• Additional480voltweldingreceptacle• 5-230volt/50Hzand5-120voltand2-230volt/60Hz
availableondualvoltage/dualfrequencycombinationmachine.Thedualfrequencyoperationisavailableattheflickofaswitch.
Welding Modules
-
Air Compressor ModuleDESIGnGardner-Denver/Championwithfouropposingcylinders,pressurelubricatedforoff-leveloperations,vibrationmounted
RAtInG64.1cfm(1815.1litre/min)delivery@250psi(17.2bar)with20hp(15kW)electricmotor,50or60Hz
DutY CYClE70%at250psi(17.2bar),orcontinuouswithsyntheticoils
ContRolS • Dualcontrolallowscompressortorunineitherstart/
stoporconstantrunmode,bysimplyturningavalve
• Hydraulicunloaderprovideseasyloadlessstartsandlowoilprotection
oPtIonS• 76.8cfm(2174.7litre/min)delivery@250psi(17.2bar)
with25hp(19kW)electricmotor,50or60Hz
• 90.0cfm(2548.5litre/min)delivery@250psi(17.2bar)with30hp(22kW)electricmotor,50or60Hz
• Aftercoolerwhichremovesupto65%ofthemoisturefromcompressedair
Air tank ModuleDESIGnLowprofileverticalairreceivercertifiedtoASMEcode
RAtInG115USgal(435.3liters)at250psi(17.2bar)
ContRolS• Manualdripdrain• Safetyreliefvalve
oPtIonSCRNapprovals
Reliable. Durable. Efficient.
-
Welder ModuleDESIGn4weldersofcustomer’schoice,mountedinlockableboxandvibrationmounted,withslidingshelvesforeaseofservicing
WElDERS• MillerXMT304,456MPor• LincolnInvertecV350-PROInvertors50/60Hz
oPtIonS• Additionalwelders• Othermodelsofwelders• Serviceleadsasrequired• Whoserpole
Front Platform ModuleDESIGnWeldedfabricationthatpinsontomachinewithuniversalboltingpatternsforvariousoptionalequipmentandappropriatecounterweight
oPtIonS• Lockabletoolbox• Variousracksavailabletoaccommodatevarious
gasbottles• Variouscranesavailableaspercustomerrequest
Welding Modules
-
Dimensions
CPW-125 D6M/n Mounted Welder Package1 Transportwidth(catwalksstowed) 107.75 in 2737 mm
2 Workingwidth(catwalksextended) 125.5 in 3188 mm
3 MachineheightfromtipofD6M/NgrousertoROPScab 126 in 3197 mm ToWeldingpackageexhaust(transport) 122.5 in 3111 mm ToWeldingpackageexhaust(working) 127 in 3223 mm
4 CraneHeight(stowed)fromtipofD6M/Ngrouser 112.7 in 2863 mm
5 HeightWeldingpackage,toWhoserpolefromtipofD6M/Ngrouser 121.8 in 3093 mm
6 OveralllengthD6M/NLGPTackRigpackage Transport(catwalksstowed) 294.5in 7480 mm Working(catwalksextended) 303.7 in 7714 mm
7 HeightWeldingpackagealone 121.8 in 3093 mm
8 OveralllengthWeldingpackagealone(catwalksstowed) 103.9 in 2638 mm
AdditionallengthWeldingpackagebolt-onfrontcatwalks 14.1 in 358 mm
Estimated weights:WeightWeldingpackagealone(includes4x456MPwelders,Whoserpole). 8140 lb 2785 kgWeightD6MTackRigpackage(estimated)–ROPScanopy 49315lb 22369 kgLessairsystem(aircompressorandtank) -1470 lb -667 kg
Dimensionsareapproximate.
1 2
34
6
5
8
7
1
-
Features of the CPW125 welding package include:AltItuDE:The60Hzunitwillworkuptoanaltitudeof8000ft(2439m)
GRADEAbIlItY: 45°(100percent)slope,intermittentoperation
SECuRItY:Allcompartmentslockable
tEMPERAtuRE:-40°Fto122°F(-40°Cto50°C)
CoMPRESSoR: Canruninacontinuousorair-on-demandmode
noISE lEVEl:Acousticenclosureandtunedexhaustsystemreducesnoiseemissions
VISIon:Theunithasalineofsighttotherearofthemachine
SERVICEAbIlItY:Weldersaremountedonslideouttraysforeaseofservicing.Allmajorcomponents,filters,andlubepointsareeasilyaccessibleforoperationandservice.
Materialsandspecificationsaresubjecttochangewithoutnotice.Machinesfeaturedinphotosmayincludeadditionalequipment.ContactPLMforavailableoptions.
Features
Your Global Partner for Pipeline Solutions
Manufactured by:Vanguard Equipment Inc.
Distributed Exclusively by:PipeLine Machinery InternationalUSA: +1-713-939-0007Canada: +1-780-377-0336China: +86-10-8468-3915Singapore: +65-9641-0700
Netherlands: +31-70-353 8279Australia: +61 423 394 730
WWW.PlMCAt.CoM
10838 East Newton PlaceTulsa, OK 74116 USAPhone: 918.437.1796Fax: 918.437.1796
http://WWW.PLMCAT.COM