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Koontz Electric Company, Inc., (KECI), welcomes an opportunity to make your next
project a success. We maintain a professional and technical staff to support our
experienced field craftsman. We pledge to safely deliver a quality finished product in
a timely manner, and at a competitive cost.
KECI is a diversified heavy industrial electrical contractor. We perform a wide array of
contracts specifically chosen for technical and installation complexities. KECI’s team
supports the total spectrum of power, control, and instrumentation system needs. We
have proudly served Arkansas and the nation for over 50 years. In just the last ten
years we have completed over 500 projects in dollar volume exceeding $180 million.
We have never failed to complete a project.
Numerous repeat customers, universal customer satisfaction, and our strong industry
reputation, is positive feedback that our approach delivers. A fervent commitment to
safety, quality, timely schedules, and cost control, are the keys to our success and
longevity. Our professional office and field staff, diverse work history and over five
decades of experience, uniquely qualify us for the most challenging projects.
Koontz Electric Company, Inc. 1223 East Broadway Morrilton, Arkansas 72110 (501) 354-2526 http://www.koontzelectric.com
I N T RODUC T I ON
DELIVERY
OWNERS:
• U.S. Army Corps of Engineers• Dept. of Interior Bureau of Reclamation• Investor Owned Utilities• Cooperatives• Municipalities
MANUFACTURERS:
• GE Hydro• Voith Siemens Hydro• VA Tech• The James Leffel & Company
VENDORS:
• Siemens• General Electric• ELCO• North American Hydro• SCIPAR• HSQ Technologies• Basler• Eaton
FEATURES
POWER EXPORTATION:
• Switchyards• Substations• Transmission Lines• GSU Breakers• HV Circuit Breakers
POWER DISTRIBUTION:
• MV Switchgear• Transformers• ISO Phase Bus• Station Service
SPECIALTIES:
• Excitation Systems• Digital Governors• SCADA / DAS• PDA / VM• Instrumentation / Annunciators• Panel Fabrication• CCTV - Security• Fiber / CAT5 Comm
CONTRACTS:
• (EPC) Engineer-Procure-Construct• (DB) Design Build• (LSB) Lump Sum Bid• (GMP Guaranteed Maximum Price• (TM) Time & Material
PROFESSIONAL SERVICES:
• Design & Engineering• Project Management • Procurement Management• Safety & Quality Control
CONSTRUCTION SERVICES:
• Site Management• Site Safety & Health• Project Engineer• Quality Control• Electricians• Welders• Instrument Technicians• Programmers
CUSTOMERS
E XC I TAT ION SYST EMS EXP ER I ENC E PROF I L E
R10PC20128 – New Melones Power Plant – Excitation Installation , Jamestown, CA. Removal of Existing Excitation System. Design, Furnish, and Installation of New Digital Excitation Systems. Prime Contract with the U.S. Department of the Interior, Bureau of Reclamation, Mid Pacific Office. Primary contact is Teena Clasper / Debra Keith 916-989-7223. R10PC20020 – Nimbus Dam - Excitation System Replacement, Sacramento, Ca. Removal of Existing and Design, Furnish, and Installation of Excitation Systems. Prime Contract with the U.S. Department of the Interior, Bureau of Reclamation, Mid Pacific Office. Scheduled to be completed in July 2011. Primary contact is Brenda Davis 916-978-5143. 07CC308082 – Hoover/Parker/Davis Dams, NV AZ CA - Hydroelectric Unit Control Modernization. Modernization includes removal and replacement of control switchboards, protective relay panels, excitation system, digital governor conversion, SCADA panel, Gen RTD panel, and associated wiring. Prime contract with Department Of Interior, Bureau of Reclamation, Lower Colorado Region. Scheduled completion date: April 20012. Prime contact is Denice Colwell 702-293-8234. ( 83 Units when completed ) 06CC602900 - Big Thompson Project - Excitation System Replacement, Colorado. Removal of Existing and Design, Furnish, and Installation of Excitation Systems for (11) Units - Big Thompson (unit 1), Estes (units 1,2,3), Flatiron (units 1,2,3), Pole Hill (unit 1), Mary’s Lake (unit 1), Green Mountain (units 1,2). Prime Contract with the U.S. Department of the Interior, Bureau of Reclamation, Great Plains Region. Scheduled to be completed in January 2010. Primary contact is Alma Bergerson 406-247-7801. ( 71 Units when completed ) W912HN-06-C-0008 - Station Service Rehabilitation at the John H. Kerr / Philpott Powerhouses, Virginia. The scope of work includes Exciter Retrofit at both powerhouses (3 Units). Prime Contract with the Corps of Engineers, Wilmington District. Scheduled to be completed in October 2007. Primary contact is Matthew Folk, ACO 434-738-6633 x270. ( 60 Units when completed ) DACW54-03-C-0005 – Turbine/Generator Rehabilitation Units 1-7 at the John H. Kerr Powerhouse, Virginia. The scope of work includes Exciter Retrofit for 7 main units. Subcontract with GE/Andritz Hydro. Scheduled to be completed in October 2010. Primary contact is Steve Jones, ACO 434-738-6633 x272. ( 57 Units when completed ) DACW01-01-C-0011 - Exciter retrofit of four units at the Jones Bluff Powerhouse, Selma, Alabama and the retrofit of three units at the Millers Ferry Powerhouse, Camden, Alabama, for the U.S. Army Corps of Engineers, Mobile District. Completed in March 2002, subcontract with VA Tech Voest MCE Corporation of Charlotte, NC, for the installation of the exciters. The Mobile District contact is Marty Chavers at (334) 875-4400 x411; VA Tech’s contact is Eduardo Sanches at (704) 943-4343. ( 50 Units to date ) DACW41-97-C-0031 - Exciter retrofit for one 42 MW generator at the Stockton Powerhouse, Sac River, Missouri, Kansas City District Corps of Engineers was completed in April 1998. A subcontract with Prime Power Incorporated of Mableton, GA, will be performed by Koontz Electric Co., Inc. The Kansas City District contact for reference is Butch Boban at telephone (417) 276-3196; Prime Power’s contact is Wayne Rand, telephone (770) 739-2561. ( 43 Units to date ) DACW63-95-C-0091 - Exciter retrofit for two 20 MW generators at the Whitney Powerhouse, Fort Worth District Corps of Engineers, was performed in 1996 for Siemens Power Corporation by Koontz Electric Co., Inc.; a subcontract. The Fort Worth District contact for reference is Mike Carver at (817) 694-3191. ( 42 Units to date )
E XC I TAT ION SYST EMS EXP ER I ENC E PROF I L E
DACW45-94-C-0168 - Exciter retrofit for three 46.4 MVA units at the Gavins Point Powerplant, Omaha District, Corps of Engineers, was performed in 1995 for Siemens Power Corporation by Koontz Electric Co., Inc.; a subcontract. The Omaha District contact for reference is John Gardner at (402) 667-7875, Ext. 3002. ( 40 Units to date ) DACW03-94-C-0095- - Exciter retrofit for four 31 MVA units at the Dardanelle Powerplant, Little Rock District, Corps of Engineers, was performed for Siemens Power Corporation by Koontz Electric Co., Inc., in 1995; a subcontract. The Little Rock District contact for reference is Thomas Storm, Dardanelle Powerplant Superintendent at (501) 968-5008. ( 37 Units to date ) DACW45-93-C-5005 - Exciter retrofit for seven 103 MVA units at the Oahe Powerplant, Omaha District, Corps of Engineers, was performed for Siemens Power Corp. by Koontz Electric Co., Inc. in 1993-94; a subcontract. The Omaha District contact for reference is Ron Foss, Oahe Powerplant Director of Maintenance at telephone (605) 224-5864. ( 33 Units to date ) DACW68-91-C-0049 - Exciter retrofit for two 97 MVA and one 231 MVA hydroelectric units at the Dworshak Powerplant, Walla Walla District, Corps of Engineers, was performed for Siemens Energy Corp. by Koontz Electric Company, Inc., in 1992-1993: a subcontract. The Walla Walla District contact for reference is Roger Colgan at telephone (208) 476-1253. ( 29 Units to date ) DACW45-90-R-0030 - Exciter retrofit for eight 61.6 MVA hydroelectric units at the Big Bend Powerplant, Omaha District, Corps of Engineers, was performed for Siemens Energy Corp. by Koontz Electric Company, Inc., in 1992; a subcontract. The Omaha District contact for reference is Stu Cook, Chief Hydroelectric Branch at telephone (402) 221-4134. ( 26 Units to date ) DACW03-89-C-0042 - Exciter retrofit for two 48 MVA hydroelectric units at the Greers Ferry Powerplant, Little Rock District, Corps of Engineers, was performed for Siemens Energy & Automation by Koontz Electric Company, Inc., in 1990; a subcontract. The Little Rock District contact for reference is Conrad Miller, Chief, Hydroelectric Branch at telephone (501) 324-5711. ( 18 Units to date ) Exciter retrofit for four 40 MVA hydroelectric units at the Eufaula Powerplant, Tulsa District, Corps of Engineers, was performed for Siemens Energy & Automation by Koontz Electric Company, Inc., in 1989; a subcontract. The Tulsa District contact for reference is Jim Jackson, Chief Hydroelectric Branch at telephone (918) 581-6531. ( 16 Units to date ) DACW03-88-B-0002 Exciter retrofit for four 50 MVA hydroelectric units at the Table Rock Powerplant, Little Rock District, Corps of Engineers, was performed for Siemens Energy & Automation by Koontz Electric Company, Inc., in 1989; a subcontract.. The Little Rock District contract for reference is Conrad Miller, Chief, Hydroelectric Branch at telephone (501) 324-5711. ( 12 Units to date ) Exciter retrofit for eight 50 MVA hydroelectric units at the Bull Shoals Powerplant, Little Rock District, Corps of Engineers, was performed for Siemens Energy & Automation, by Koontz Electric Company, Inc., in 1989, a subcontract. The Little Rock District contact for reference is Conrad Miller, Chief, Hydroelectric Branch at telephone (501) 324-5711. ( 8 Units to date )
CONTRACT NO:
B O Y S E N P OW E R P L A N T T R A N S F O RM E R R E P L A C E M E N T S
R10PC60069
KECI NO 10‐2245
JOB SITE LOCATION:
Located on Wind River About 20 Miles South of Thermopolis WyomingSouth of Thermopolis, Wyoming
OWNER:
Bureau of Reclamation
Great Plains Region
PO Box 36900
Billings MT 59107Billings, MT 59107
Contracting Officer: Gerri Voto
T 406.247.7809
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
d1223 E Broadway
Morrilton, AR 72110
Project Manager: James Zimmerman
T 501.354.2526 ext 135
F 501.354.2580
AWARD DATE / EST COMPLETION DATE:
September 2010 / January 2012
CONTRACT AMOUNT:
SUBCONTRACTORS:
Electrical Technologies
Oil Processing & Testing
Energy Transportation
Crane Services
$1,818,181
SCOPE OF WORK:
Furnish and install three single phase 4.16‐115/66.4kV, 4.45/5.866/7.333
MVA GSU power transformers. Remove and dispose of three existing
transformers and one spare Furnish and install replacement insulated
Transformer Technologies
Transformer Disposal
transformers and one spare. Furnish and install replacement insulated
conductors. Furnish and install jumper buses and accessories. Furnish and
install a distribution panel board.
CONTRACT NO / AWARD DATE:
W9127S‐10‐C‐0031 / September 2010
KECI NO 10‐2244
JOB SITE LOCATION:
Bull Shoals Dam
Lakeview, AR
Dardanelle Dam
1022 Dardanelle Dam
Dardanelle, AR 72834
OWNER:
US Army Corp of Engineers
Little Rock District
700 West Capitol Ave
Little Rock, Arkansas 72201
Point of Contact: Chris Hicklin
T 870.431.5391
roger.c.hicklin@usace.army.mil
GENERAL CONTRACTOR:
Fuel Tank Maintenance Co, LLC
2400 Mill Drive
Cookeville, TN 38501
Point of Contact: Peter Them
T 931.528.1137
F 931.520.3862
peter@fueltankmaintenance.com
SUBCONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jeff Ludwig
T 501.354.2526 ext 118
F 501.354.2580
INITIAL MOBILIZATION / EST COMPLETION DATE:
November 2010 / March 2011
AWARDED / CURRENT CONTRACT AMOUNT:
$415,264 / $ 415,264
BU L L S HOA L S / DA R DAN E L L E POWE R HOU S E
SCOPE OF WORK:
Koontz Electric has been awarded a design/build contract for the
installation of the conduit system for a complete fire alarm system at
(2) Corp. of Engineer power houses (Bull Shoals and Dardanelle).
This includes all required risers, exposed conduits, surface mounted
raceways, core drilling, concrete imaging. This also includes
installation of all conductors furnished by the fire alarm
subcontractor to the following fire alarm devices:
•120‐Volt power to Fire Alarm Control Panel
•Raceway to all manual pull stations
•Raceway to all smoke detectors
•Raceway to all duct mounted smoke detectors
•Raceway system to annunciator panel
•Raceway system to Co2 system
•Raceway system to audio / visual signaling devices
CONTRACT NO / AWARD DATE:
R10PC60024 / September 14, 2010
CANYON F E R RY S TAT I ON S E RV I C E REHAB
KECI NO 10‐2242
JOB SITE LOCATION:
Canyon Ferry Power Plant
17 Miles E of Helena
Lewis & Clark County MTLewis & Clark County, MT
OWNER:
Bureau of Reclamation
Great Plains Region
PO Box 36900
Billi M 59107Billings, Montana 59107
Contract Officer: Gerri Votto‐Braun
T 406.247.7809
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
SCOPE OF WORK:
Principle components of the work consist of design, furnish, and install replacement 480‐volt station service distribution system. New equipment shall be installed as an integrated line‐up with all equipment to make
t ti l W k i l d t d l t / t l t1223 E Broadway
Morrilton, AR 72110
Project Manager: Paul Zimmerman
T 501.354.2526 ext 102
F 501.354.2580
system operational. Work includes to develop outage/cutover plan to accomplish work without plant black‐outs. Disconnecting existing circuit (load) cables from Station Service Distribution Board D2B and reconnecting them to new Station Service Distribution Board D2B. Removing and disposing of the following equipment: Unit substation D2A including two dry‐type 7,200‐480‐volt, 750 KVA, 3 phase transformers designated K2C and K2D and three 480‐volt circuit breakers, 7,500‐volt disconnecting switches designated W2C‐115 and W2D‐215, two 7,500‐
INITIAL MOBILIZATION / EST COMPLETION DATE:
March 15, 2011 / May 2011
AWARDED / CURRENT CONTRACT AMOUNT:
$929,929 / $929,929
g g , ,volt PCB oil‐filled potheads, 480‐volt Distribution Board D2B. Furnishing and installing two 7,200/480‐volt, 1000kVA dry‐type transformers. Furnishing and installing two 7,500‐volt disconnecting switches designated W2C‐115 and W2D‐215. Furnishing and installing two 7,500‐volt cable terminators. Furnishing and installing unit substation D2A including three 480‐volt, rack‐out style circuit breakers, minimum. Furnishing and installing Distribution Board D2B including 70 circuit b k i i P id ith di t ib ti l b d ti
$ , / $ ,breakers, minimum. Provide with distribution panel board sections as required. Furnishing and installing monitoring equipment compatible with existing programmable logic controller (GE Fanuc Series 90‐70). Furnishing and installing grounding cables, electrical conduit, conductors, and associated electrical equipment. KECI will self perform all labor except for asbestos removal.
CONTRACT NO:
W9128F‐10‐C‐0065
GARR I SON DAM POWERHOUSE REHAB
W9128F 10 C 0065
KECI NO 10‐2240
JOB SITE LOCATION:
Garrison Dam Powerhouse
North Dakota
OWNER
SCOPE OF WORK:
Garrison Station Service Rehabilitation and Installation includes:
1. Remove existing Station Service 15kV switchgear and current limiting reactors in the erection bay and unit bays 1 & 2. Includes all related feeder cables and control
OWNER:
US Army Corps of Engineers
Omaha District
1616 Capitol Ave
Omaha, NE 68102‐4901
Contract Officer: Lee McCormick
Alesha Cotton
wiring.
2. Remove existing Station Service 480V switchgear, eight (8) Station Service dry‐type transformers, 480V non‐segregated phase bus, and lighting voltage regulation cabinet in the Erection Bay. Includes all related controls and feeder wiring.
3. Remove 15kV and 480V metering and relaying panels and associated wiring on the Station Service Switchboard in the control room.
4 R ll d t l i d bl i t d ith i ti 480V St tiAlesha Cotton
T 402.995.2488
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
P j t M P l Zi
4. Remove all power and control wire and cable associated with existing 480V Station Service switchgear to ancillary equipment.
5. Remove existing 480V switchgear housekeeping pads and replace with new pads sized for the new equipment configuration. Includes miscellaneous concrete work, metal work, and core drilling. Includes using existing embedded conduits and ground inserts in and around the new housekeeping pads.
6. Remove existing 15kV bus connections from iso‐phase bus and current limiting reactors (unit bays 1&2).
Project Manager: Paul Zimmerman
T 501.354.2526 ext 102
F 501.354.2580
AWARD DATE / EST COMPLETION DATE:
August 2010 / January 2013
reactors (unit bays 1&2).
7. Install and test GF 15kV switchgear in erection bay and unit bays 1 & 2. Includes 15kV disconnects, current limiting reactors, bus‐work and related wiring. Includes all feeder cables and control wiring.
8. Install and test GF 480V switchgear, 15kV‐480V dry‐type transformers, and 480V non‐segregated bus in Erection Bay, and HRG equipment. Includes all related control wiring and feeder cables.
CONTRACT AMOUNT:
$3,886,688
9. Install new Station Service switchboard panels, relaying, annunciator, controls, mimic bus, and both front and rear panel equipment. Includes all related inter‐panel wiring and wiring to ancillary equipment.
10. Install new power cables and control wiring associated with new 480V switchgear to ancillary equipment. Includes new raceway equipment and core drilling as required.
11. Provide seismic calculations and data for all equipment mounting hardware.
12 Provide engineering installation testing of 15kV iso phase bus and non segregated12. Provide engineering, installation, testing of 15kV iso‐phase bus and non‐segregated bus connections to Station Service switchgear, disconnect switches, and current limiting reactors in unit bays 1 & 2.
13. Provide engineering, installation, testing, as‐built drawings for replacement in‐kind of motor control centers as indicated on the contract drawings and specifications.
CONTRACT NO:
W912DQ‐10‐C‐1034
KECI NO 10‐2238
JOB SITE LOCATION:
Stockton Dam
16435 E Stockton Lake Dr
Stockton, MO 65785
OWNER:
US Army Corps of Engineers
Kansas City District
Federal Building, CT‐C
601 E 12th ST RM 647
Kansas City, Missouri 64106‐2896
Contract Officer: Travida Byas
T 816.389.3814
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Heath Thompson
T 501.354.2526 ext 153
F 501.354.2580
SUB CONTRACTOR:
AC & DC Power Technologies
300 Cash Memorial BLVD
Forrest Park, GA 30297
T 404.361.3788
F 404.361.3791
AWARD DATE / EST COMPLETION DATE:
Feb 2011 / May 2011
CONTRACT AMOUNT:
$469,964
S T O C K T O N D AM P OW E R G E N E R AT I O N R E P L A C E M E N T
SCOPE OF WORK:
Koontz Electric is responsible for the removal and replacement of
the existing 125VDC battery bank which consists of battery
chargers, solid state inverters, 120VAC switchboard, 125VDC
switchboards and all associated feeders.
CONTRACT NO / AWARD DATE:
R09PC20020/ November 25, 2009
KECI NO 09‐2235
JOB SITE LOCATION:
Nimbus Dam
Located on the American River
Sacramento, CA
OWNER:
US Department Of The Interior
Bureau of Reclamation
Mid Pacific Region
2800 Cottage Way
Room E‐1815
Sacramento, California 95825‐1898
Contract Specialist: Brenda Davis
(916)978‐5143
bdavis@usbr.gov
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: James Zimmerman
T 501.354.2526 ext 135
F 501.354.2580
INITIAL MOBILIZATION / COMPLETION DATE:
October 2010 / July 2011
AWARDED / REVISED CONTRACT AMOUNT:
$1,195,579 / $1,317,582
Price Increase Due to Government Requested & Approved Change Orders
N IM B U S D AM E X C I TAT I O N S Y S T EM S R E P L A C EM E N T
SCOPE OF WORK:
Koontz Electric will modify and electrically isolate two existing rotating DC exciters. Remove and dispose of existing voltage regulating equipment, cabinets, cables, and instrumentation not to be reused. We will furnish and install two fully static digital excitation systems including power potential transformers, interrupter switches, excitation power circuit breakers, 5‐kilovolt power cable for excitation AC supply, cable for DC connection to machine field and other associated equipment. Koontz will also furnish and install control wire and associated conduits for control protection and alarm circuits from excitation system equipment to interface terminal blocks within unit control board and furnish spare parts for excitations systems.
CONTRACT NO / AWARD DATE:
W91275‐09‐C‐0036 / November 20, 2009
Sub‐Contract No: 29‐0724717‐701.1
KECI NO 09‐2231
JOB SITE LOCATION:
Dardanelle Powerhouse
1022 Dardanelle Dam
Dardanelle, AR 72834
OWNER:
US Army Corp of Engineers
Little Rock District
700 West Capitol Ave
Little Rock, Arkansas 72201
Contracting Officers: David A Glorit
T 479.667.0394
F 479.209.4016
david.a.glorit@usace.army.mil
GENERAL CONTRACTOR:
Van Hooks Electrical Service
4112 East Washington, Suite B
North Little Rock, AR 72114
Point of Contact: Ron Van Hooks
T 501.541.3908
F 501.955.2920
SUBCONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Heath Thompson
T 501.354.2526 ext 153
F 501.354.2580
h.thompson@koontzelectric.com
DARDAN E L L E POWE RHOU S E 1 5KV CA B L E R E P L A C EM EN T
INITIAL MOBILIZATION / COMPLETION DATE:
September 2010 / December 2010
AWARDED / CURRENT CONTRACT AMOUNT:
$224,800 / $ 270,333
Price Increase Due to Government / Customer Requested & Approved Change Orders
SCOPE OF WORK:
Koontz Electric Company, Inc. (KECI) was awarded the subcontract to replace the 15KV 1000MCM feeders from the existing transformers in the switchyard to Units 1 through 4 switchgear.
This was accomplished by first taking down the #1 transformer in the switch yard that is fed by units #1 & #2. KECI then removed the old cables, (6) per unit, from the transformer to the unit breakers. Modifications had to be made to each unit and to each transformers buss system. Once POTHEADS were removed and new Micarta top hats installed, KECI was responsible for cutting, re drilling and prepping buss for new terminations. KECI pulled in new 1000 KCMIL cables and terminated at each breaker section. Finally, each cable was high potential tested to meet manufactures recommendations.
Once transformer #1 was completed, KECI repeated the same process for transformer #2 which is being fed by units #3 & #4.
Also noteworthy, was the removal and installation process by which KECI used an elaborate push/pull and pulley system allowing all wire to be pulled hundreds of feet through several offsets and elevation changes without and stress on the cables or the tray system.
CONTRACT NO / AWARD DATE:
R10PC20128 / December 2009
KECI NO 09‐2125
JOB SITE LOCATION:
New Melones Power Plant
16805 Peoria Flat Rd
Jamestown, CA
Point of Contact: Ben Richburg
T 530.934.7066
OWNER:
US Department of the Interior
Bureau of Reclamation
Mid Pacific Office
2800 Cottage Way
Sacramento, CA 95825‐1898
Point of Contact: Debra Keith
T 916.989.7223
dkeith@gp.usbr.gov
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jamie Zimmerman
T 501.354.2526 ext 118
F 501.354.2580
INITIAL MOBILIZATION / EST COMPLETION DATE:
January 2012 / May 2012
AWARDED / CURRENT CONTRACT AMOUNT:
$2,082,160 / $2,281,208
Price Increase Due to Government Requested & Approved Change Orders
NEW MELONES EXC I TAT ION SYST EMS REP LAC EMENT
SCOPE OF WORK:
• Furnish and install two new static excitation systems for 192MVA hydro‐electric generators.
• Furnish and install two new 540KVA power potential transformers.
• Modify existing excitation system AC and DC Bus to accommodate new static excitation system.
• Refurbish existing collector rings and install new brushes.
• Furnish and install new conduit, conductors and instrumentation for power and control wiring.
• Field testing of new equipment.
• Train government personnel in operation and maintenance of new excitation system.
CONTRACT NO / AWARD DATE:
R09PC20R03 / September 4, 2009
KECI Job No 09‐2122
JOB SITE LOCATION:
Folsom Dam and Power Plant
7794 Folsom Road
Folsom, CA 95630
OWNER:
Bureau of Reclamation ‐Mid Pacific Office
2800 Cottage Way, RME 1815
Sacramento, CA 95825‐1898
Don Neal
T 916.978.5144
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jamie Zimmerman
T 501.354.2526 ext 135
F 501.354.2580
SUBCONTRACTORS:
Delta Star Inc.
270 Industrial Rd
San Carlos, CA 94070
Robert Smith
T 650.508.3313
Electrical Technologies
12335 W 53rd Ave, Suite 200
Arvada, CO 80002
Gerry Suman
T 303.462.0317
INITIAL MOBILIZATION / COMPLETION DATE:
March 2010 / February 2011
F O L S OM P OW E R P L A N T T R A N S F O RM E R R E P L A C E M E N T
AWARDED / CURRENT CONTRACT AMOUNT:
$4,499,994 / $4,629,707
Price Increase Due to Government Requested & Approved Change Orders
SCOPE OF WORK:
This project included the design, fabrication, installation and startup of two GSU Transformers, K1A and K2A at the Bureau of Reclamation’s Folsom Powerplant in Folsom, CA. K1A is a three‐phase, 60‐hertz, outdoor, generator step‐up type unit. This unit has a capacity of 80MVA and a voltage rating of 115/13.8kV. K2A is a three‐phase, 60‐hertz, outdoor, generator step‐up type unit. This unit has a capacity of 80MVA and a voltage rating of 230/13.8kV.
Koontz Electric purchased the new transformers from Delta Star and worked closely with their engineering department and the Bureau of Reclamation to ensure specification requirements were met.
Upon arrival to site the transformers were inspected, assembled, processed and tested. This required close coordination with heavy haulers, crane operators, transformer service technicians and plant personnel. Once the transformers were onsite, Koontz was responsible for removing the existing units from service and storing them in long term storage. Koontz worked within the Bureau’s Hazardous Energy program to ensure personnel safety throughout the project. Along with the units, Koontz also removed existing cooling water piping, surge arresters and all other associated appurtenances.
Once removed, Koontz Electric installed the two units, including high side jumper bus connections, low side isolated phase bus connections, grounding, and anchoring. The anchor system itself was a custom engineered seismic rated system, which required extensive design and a challenging installation. Once installed, the units underwent final testing and were turned over to the Bureau for operation.
After the new transformers were in operation for 6 months, Koontz Electric was required to dispose of the old, stored transformers according to all state and federal regulations.
CONTRACT NO / AWARD DATE:
09CC101676 / March 11, 2009
KECI NO 08‐2198
JOB SITE LOCATION:
Bureau Of Reclamation
Construction Engineering Group
HWY 155 Industrial Area
Warehouse B, Door 6
Grand Coulee, WA 99133
Point of Contact: George Marrs
T 509.633.9414
F 509.633.9330
OWNER:
US Department of the Interior
Bureau of Reclamation
Contracting Officer PN‐3700
1150 N Curtis RD, Suite 100
Boise, ID 83706‐1234
Contracting Officer: Terry Ford
T 208.378.5364
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jamie Zimmerman
T 501.354.2526 ext 135
F 501.354.2580
SUBCONTRACTOR:
Electrical Technologies
12335 W 53rd Ave Suite 200
Arvada, CO 80002
Oil Processing & Testing
Point of Contact: Gerry Suman
T 303.462.0317
G R A N D C O U L E E G SU T R A N S F O RM E R R E P L A C EM E N T
INITIAL MOBILIZATION / EST COMPLETION DATE:
August 2009 / July 2011
AWARDED / CURRENT CONTRACT AMOUNT:
$5,656,219 / $5,656,219
SCOPE OF WORK:
This project included the design, fabrication, installation and startup of three single phase GSU Transformers, designated as K10A at the Bureau of Reclamation’s Grand Coulee Right Powerplant in Grand Coulee, WA. K10A is a bank of three single phase, 60‐hertz, outdoor, generator step‐up type units. Each unit has a capacity of 50MVA and a voltage rating of 230/13.8kV.
Koontz Electric purchased the new transformers from WEG Electric and worked closely with their engineering department and the Bureau of Reclamation to ensure specification requirements were met.
Upon arrival to site the transformers were inspected, assembled, processed and tested. This required close coordination with heavy haulers, crane operators, transformer service technicians and plant personnel. Once the transformers were onsite, Koontz was responsible for removing the existing units from service and storing two of them in long term storage. Koontz worked within the Bureau’s Hazardous Energy program to ensure personnel safety throughout the project. Along with the units, Koontz also removed existing cooling water piping, surge arresters and all other associated appurtenances.
Once removed, Koontz Electric installed the three new units, including high side jumper bus connections, low side isolated phase bus connections, grounding, and anchoring. The anchor system itself was a custom engineered seismic rated system, which required extensive design and a challenging installation. Once installed, the units underwent final testing and were turned over to the Bureau for operation.
Koontz Electric was required to dispose two of the old the old transformers according to all state and federal regulations.
CONTRACT NO / AWARD DATE:
08CC603670 / March 18, 2008
KECI NO 07‐2186
JOB SITE LOCATION:
Fremont Canyon Powerplant
45 Miles Southwest of Casper
Natrona County, Wyoming
OWNER:
US Department of the Interior
Bureau of Reclamation
Great Plains Region
PO Box 36900
316 North 26th Street
Billings, MT 59101
Contact Person: Alma Bergerson
T 406‐247‐7801
F 406‐247‐7798
abergerson@gp.usbr.gov
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jeff Ludwig
T 501.354.2526 ext 118
F 501.354.2580
INITIAL MOBILIZATION / COMPLETION DATE:
April 2008 / May 2010
AWARDED / CURRENT CONTRACT AMOUNT:
$4,193,710 / $4,188,292
Government Requested & Approved Contract Modification
F R EMON T C AN YON T R A N S F O RM E R R E P L A C EM EN T
SCOPE OF WORK:
This project included the design, fabrication, installation and startup of
six single phase GSU Transformers. The transformers are grouped
together in banks of three, designated KY1A and KY2A, at the Bureau
of Reclamation’s Fremont Canyon Powerplant near Alcova, WY. KY1A
and KY2A are banks of three single phase, 60‐hertz, outdoor, generator
step‐up type units. Each unit has a capacity of 11.5MVA and a voltage
rating of 115/66.4kV.
Koontz Electric purchased the new transformers from WEG Electric and
worked closely with their engineering department and the Bureau of
Reclamation to ensure specification requirements were met.
Upon arrival to site the transformers were inspected, assembled,
processed and tested. This required close coordination with heavy
haulers, crane operators, transformer service technicians and plant
personnel. Once the transformers were onsite, Koontz was
responsible for removing the existing units from service and moving
them to storage offsite. This was a challenge, as space at the Fremont
Powerhouse is very limited. The powerhouse is accessed by a small
tunnel that is over a quarter mile long. Transport trucks were required
to back down the length of the narrow, downhill tunnel to offload and
pickup of the transformers.
Once removed, Koontz Electric installed the six new units, including
low side jumper bus connections, grounding, and anchoring. This
project also included the installation and termination of control cables
from the transformers to the control room in the powerhouse. Once
installed, the units underwent final testing and were turned over to the
Bureau for operation.
Koontz Electric was required to dispose of six old transformers
according to all state and federal regulations.
CONTRACT NO / AWARD DATE:
07CC308082 / July 2007
KECI NO 07‐2180
JOB SITE LOCATION:
Hoover Dam: Clark County, NV
Davis Dam: Mohave County, AZ
Parker Dam: San Bernadino County, CA
OWNER:
US Department of the Interior
Bureau of Reclamation
Lower Colorado Region
PO Box 61470
Boulder City, NV 89006
Denise Colwell
T 702‐293‐8234
F 702‐293‐8499
dcolwell@lc.usbr.gov
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Dean Hoover
T 501.354.2526 ext 110
F 501.354.2580
INITIAL MOBILIZATION / EST. COMPLETION DATE:
October 2007 / April 2012
ORIGINAL TASK ORDER CONTRACT AMOUNT:
$470,014
CURRENT CONTRACT AMOUNT (14 TASK ORDERS TO DATE):
$4,237,934
Based on performance, Koontz Electric Company, Inc. has been awarded an additional 13 task orders to date. Government requested & approved all contract modifications.
HOOV E R DAM UN I T CON T RO L MOD E R N I Z AT I O N
SCOPE OF WORK:
Contract 07CC308082: Installation Service for Hydroelectric Unit Control Modernization at Hoover, Davis and Parker Dams (IDIQ). 26 Units total at three power plants, scheduled from fall 2007 until spring 2012. Fourteen task orders, and twenty‐two units have been completed to date.
Each Unit Control Modernization includes removal and replacement of control switchboards, protective relay panels, excitation system, digital governor conversion, SCADA Panel, Gen RTD Panel, and associated wiring. Units range from 15 to 50 MVA.
Outage time is critical, and with careful planning and maximum pre‐outage preparation, we reduced that time to three weeks for two units. All outages have been completed on time.
CONTRACT NO / AWARD DATE:
W9128F‐10‐C‐0065 / January 2006
KECI NO 05‐2163
JOB SITE LOCATION:
Various Powerhouses & Pumping
Stations for the Big Thompson
Project in Colorado:
Big Thompson Unit 1
Estes Units 1,2,3
Flatiron Units 1,2,3
Pole Hill Unit 1
Mary’s Lake Unit 1
Green Mountain Units 1,2
OWNER:
US Department of the Interior
Bureau of Reclamation
Great Plains Region
316N. 26th St. Room 2031
Billings, MT 59101
Alma Bergerson, CO
T 406‐247‐7801
F 406‐247‐7338
abergerson@gp.usbr.gov
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Jeff Ludwig
T 501.354.2526 ext 118
F 501.354.2580
INITIAL MOBILIZATION / COMPLETION DATE:
January 2006 / September 2010
AWARDED / CURRENT CONTRACT AMOUNT:
$3,995,000 / $4,335,982
Price Increase Due to Government Requested & Approved Change Orders
B I G T HOMP S ON ‐ E XC I T E R S Y S T EM S R E P L A C EM EN T
SCOPE OF WORK: Koontz Electric performed the following work:
• The removal of (11) existing complete excitation systems for (6) different powerhouse locations.
• The removal of all control and power cables associated with the existing exciters.
• Design, furnish, install and test (11) new digital exciters.
• Design, furnish, install and test new PPT’s and interrupter switches for each new digital exciter.
• Design, furnish, install, and test new power and control cables and conduit for each new digital exciter.
• Provide cable scheme to completely integrate new excitation equipment to existing powerhouse controls.
• Testing , start‐up and commissioning of new digital exciter systems.
CONTRACT NO / AWARD DATE:
W912HN‐06‐C‐0008/ September 27, 2005
KECI NO 05‐2166
JOB SITE LOCATION:
John H Kerr PowerhouseNear Boydton, VA on the Roanoke River,Mechlenberg Co., VAPhilpott PowerhouseBassett, VA
OWNER:
U.S. Army Corps of Engineers
Wilmington District
5460 Buggs Island Road
Boydton, VA 23917‐9801
Matthew Folk, ACO
T 434‐738‐6633 x270
matthew.w.folk@saw02.usace.army.mil
GENERAL CONTRACTOR:
Koontz Electric Company, Inc
1223 E Broadway
Morrilton, AR 72110
Project Manager: Dean Hoover
T 501.354.2526 ext 110
F 501.354.2580
INITIAL MOBILIZATION / COMPLETION DATE:
March 2006 / July 2010
AWARDED / REVISED CONTRACT AMOUNT:
$4,519,870 / $6,014,870.91
Price Increase Due to Government Requested & Approved Change Orders
P H I L P O T T / K E R R S TAT I O N S E R V I C E R E H A B I L I TAT I O N
SCOPE OF WORK:
Rehabilitation of Station Service Turbine Generators at the Philpott
(Secondary Unit) and John H. Kerr (Units A & B) Hydroelectric
Powerhouses in Virginia. The scope of work included turbine and
wickett gate refurbishment, generator rewinds, governor retrofits,
and excitation retrofits. KECI rehabilitated two 1250 kVA, 480V
stations service units at John H. Kerr Powerhouse and one 750kVA,
480V station service unit at Philpott Powerhouse. KECI
rehabilitated the existing station service alternating current hydro‐
generator complete with new stator windings, new coolers, housing
modifications, new RTDs, new speed sensor and transmitters, new
interconnecting control wiring to the closest terminal cabinet, and
all associated accessories. KECI refurbished thrust and guide
bearings. KECI Removed and disposed of asbestos control wiring to
the closest terminal cabinet. KECI replaced the existing rotating
exciter and voltage regulator with a new static exciter fed from a
new PPT tap of the generator output bus. KECI replaced the
existing analog electric Proportional Integral Derivative (P‐I‐D)
governors to electronic digital P‐I‐D. KECI replaced all cooling water
piping with new. Finally, KECI replaced the penstock butterfly valve
at the Philpott plant.
CONTRACT NO / AWARD DATE:
DACW54‐03‐C‐0005 / February 2003
KECI NO 02‐2142
JOB SITE LOCATION:
John H Kerr PowerhouseTurbine / Generator Units 1‐7Near Boydton, VA on the Roanoke River,Mechlenberg Co., VA
OWNER:
U.S. Army Corps of Engineers
Wilmington District
5460 Buggs Island Road
Boydton, VA 23917‐9801
Matthew Folk, ACO
T 434‐738‐6633 x270
matthew.w.folk@saw02.usace.army.mil
GENERAL CONTRACTOR:
General Electric Company Hydro1 River Road, Bldg 2‐4333Schenectady, NY 12345Project Manager: Bob ReynoldsT 518‐385‐8596
INITIAL MOBILIZATION / EST. COMPLETION DATE:
September 2003/ May 2011
AWARDED / CURRENT CONTRACT AMOUNT:
$6,372,604 / $7,834,771.75
Price Increase Due to Government Requested & Approved Change Orders
JH KERR POWERHOUSE REHAB
SCOPE OF WORK: This project is a $46 million plus major renovation for
replacement of turbines, restacking and rewinding of generators,
replacement of GSU transformers and extensive balance of plant
equipment. The general contractor is General Electric Company
Hydro, Lachine, Quebec, Canada. Koontz Electric Company was
award a subcontract by General Electric for the balance of plant
electrical work. The work consists of:
1. Removing existing GSU transformers and installing (1) 15 MVA and
(6) 41 MVA new GFE up‐rated transformers, 15kV iso‐phase bus and
115kV high voltage connection to the switchyard cables.
2. 13,800 volt metal clad switchgear to provide an alternative station
service power source. The switchgear is connected into existing
generator iso‐phase bus.
3. Furnish and install a new 2 MVA unit substation. The unit
substation transformer is fed from the 13,800 volt switchgear above.
The 480 volt switchgear portion of the unit substation is operated
synchronized to existing station service generators.
4. Replace the existing 480 volt distribution switchboard with new
2,000 amp bus switchboard and distribution breakers.
5. Replace the existing telephone relay annunciator system with
state of the art sequence of events recorder and annunciator system.
6. Replace reactor grounding for generators with new high
impedance transformer grounding equipment.
7. Install GFE static exciters for all units.
8. Install Digital Governors for all units.
9. Perform all wiring for generator and turbine auxiliaries.
10.Perform asbestos abatement work. (subcontracted)
11.Dispose of PCB bushings.
Koontz Electric Company, Inc. welcomes an opportunity to make your next project a success. We
maintain a professional and technical staff to support our expert field team of technicians and
craftsman. Please contact any one of the Koontz Management team listed below for more information.
Koontz Electric Company, Inc. 1223 East Broadway Morrilton, Arkansas 72110 (501) 354-2526 http://www.koontzelectric.com
Name Title Cell Phone Email
Benny Koontz President / CEO, Ext. 111 (501) 977-6086 benny@koontzelectric.com
Dean Hoover Vice President / COO, Ext. 110 (501) 977-6063 dean@koontzelectric.com
W. Mark Day Vice President / CFO, Ext. 104 (501) 977-6528 mark@koontzelectric.com
Don Barnett Business Development, Ext. 133 (501) 289-0720 d.barnett@koontzelectric.com
Jeff Ludwig Project Manager, Ext. 118 (501) 977-6098 jeff@koontzelectric.com
Keith Foster Project Manager / Estimator, Ext. 113 (501) 977-6107 keith@koontzelectric.com
Jamie Zimmerman Project Engineer, Ext. 135 (501) 977-6538 jamie@koontzelectric.com
Paul Zimmerman Project Engineer, Ext. 102 (501) 977-6545 paul.z@koontzelectric.com
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