cortec high performance additives angel green & eric uutala cortec corporation

Cortec Cortec High Performance High Performance

AdditivesAdditives

Angel Green & Eric Uutala Angel Green & Eric Uutala

Cortec CorporationCortec Corporation

CONCEPT

• Add corrosion inhibition products to your customer’s products to enhance their anti-corrosion properties

• Add corrosion inhibition products to your customers products to solve their corrosion problems

How VpCI Technology Works

Metal Surface

Molecules of VpCI in gaseous phase

Dissolved VpCI Ions

- + + + + + + +

+++

- - - -- - -- -

-

2

1

Anode Cathode

VpCI’s preventing oxygen and water molecules

• Light Blue: oxygen molecules

• Dark Blue: water molecules

Metal

Cortec VpCI Additives for Coatings

• Synergistic blend of Organic VpCI with– Liquid organic contact corrosion inhibitors

– Traditional pigment technology

• Additives for both water based and solvent based coatings

• Environmentally friendly VpCI corrosion inhibitor technology

Organic VpCI’s vs. Pigment Corrosion Inhibitors

• VpCI’s

• Attach themselves to metal surfaces and prevent initiation of corrosion

• Fill in void spaces as they are smaller and plentiful

• Pigment

• Acts as sacrificial layer

• Large particles that leave gaps is where corrosion can occur

Organic additives vs. Organic additives vs. Conventional Pigment additivesConventional Pigment additives

Challenges while Using Pigments

• Toxicity

• Settling

• Resin Reactivity

• Scribe Protection

Typical Toxicity Comparison

• LD50 (Lethal Dose)

– Table Salt = 3100 mg/Kg of rat– Nitrites = 86 mg/Kg of rat– Chromates = 150 mg/Kg of rat– VpCI 309 P = 2800 mg/Kg of rat

Vapor phase Corrosion Inhibitors-VpCIs

• Organic compounds– Environmentally Friendly– Low Toxicity

• VpCIs Migrate

• VpCIs are self healing

Additive for Coatings• Water-based Additives – Flash Rust Inhibitors

– M-111– M-240– M-241– M-380– M-435

• Water-based Additives – Long Term Corrosion Protection– M-118– M-119/M-119LV– M-380– M-381

• Solvent Based Additives– M-109– M-110– M-168– M-435– M-5365

VpCI Coatings vs. Non-VpCI VpCI Coatings vs. Non-VpCI CoatingsCoatings

Traditional Alkyd

Vinyl Toluene Alkyds

Traditional Acrylic

Excellent Flash Rust Inhibition

Conclusions

• VpCIs coatings additives improves– Scribe resistance– Salt spray & Humidity resistance– Contact inhibition

• Standard industrial coatings can be modified with VpCIs as corrosion inhibitors

METALS CORTEC PROTECTS

• Carbon steel

• Stainless steel

• Cast iron

• Other ferrous metals and alloys

• Aluminum and zinc alloys

• Copper, brass and soft-yellow

• Combinations

CORTEC APPLICATIONS

• Polymers• Plastics• Rubber• Elastomers• Adhesives• Inks• Sealants• Coatings

• Cleaners• Lubricants• Cutting fluids• Working fluids• Fuels• Water-based• Solvent-based• Oil-based

ENVIRONMENTALLY FRIENDLY

• No chromates or borates

• No heavy metals

• Non-toxic

• Biodegradable

• Some FDA and USDA approvals

• Non-flammable

• Customize to your green needs

WHAT CORTEC NEEDS TO KNOW

• What is the application?

• Type(s) of metal(s)

• Chemistry to be compatible with?– Water-, solvent- or oil-based

– Binder system

• Length of protection?– Short-term (flash), long-term, indoor/outdoor

– Specific testing needs

CORTEC ADDITIVES FOR PLASTICS

• Polyolefins – Low-density polyethylene

– Linear low-density polyethylene

– Ultra low-density polyolefin

– High-density polyethylene

– Polypropylene

– Metallocene grades

• ABS (acrylonitrile - butadiene - styrene)

• Polyester

Additives for Plastics, Adhesives and Elastomers

• M-124

• M-126

• M-129

• M-138

• M-121

• M-435

• M-5120

Water-based Additives

• M 370 (M-370 NS, M-370C, M-370A)– Drilling fluids, Metal working fluids, cleaners

• VpCI 609/309/308 Powders– Drilling fluids

– Basic VpCI building block

• M 435, M-235, M 95, M-640/M-640L, M-528/528L– Metal-working, cleaners, engine coolants, subsea

production control fluids, etc.

Oil / Solvent Additives• M 529, M-530, M-408

– Additive for hydraulic oils, gear box & lube oils, break fluids

– Castrol, Military, BP Lubricants

• M 320– Concentrated VpCI oil additive – Quaker (Ferrocoat)

• M 238– Additive to metal working fluids, oil in water

concentrates, solvent based systems, etc

New Products & Applications

• M-530 Additive to the hydraulic and gear oils, subjected to extensive moisture

• M-528 / M-528L Additives to the subsea production control fluids

THANK YOU!

info@cortecvci.com

www.CortecVCI.com